Manual

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MODEL G0609

12" PARALLELOGRAM

JOINTER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL8452

PRINTED IN CHINA

Summary of content (60 pages)

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MODEL G0609 12" PARALLELOGRAM JOINTER OWNER'S MANUAL COPYRIGHT © OCTOBER, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Machine Data Sheet............................................
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SECTION 7: SERVICE ................................................................................................................... 32 Troubleshooting........................................................................................................................ 32 Inspecting Knives ..................................................................................................................... 34 Adjusting/Replacing Knives .....................................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G0609 12" Parallelogram Jointer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0609 12" PARALLELOGRAM JOINTER Product Dimensions: Weight .............................................................................................................................................................875 lbs. Length/Width/Height .........................................................................................................................
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Capacity Maximum Depth of Cut ............................................................................................................................. 1⁄8" in. Maximum Rabbeting Depth ........................................................................................................................... 3⁄4" Maximum Width of Cut ................................................................................................................................. 12" Cutterhead Diameter ...................
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Identification D E F G C A B H I M K J L Figure 1. G0609 identification. A. B. C. D. E. F. G. H. I. J. K. L. M.
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SECTION 1: SAFETY ��
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Additional Safety for Jointers 1. 2. JOINTER KICKBACK. "Kickback" is when the workpiece is thrown off the jointer table by the force of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you do not understand what kickback is, or how it occurs, DO NOT operate this machine. CUTTERHEAD ALIGNMENT. Keep the top edge of the outfeed table aligned with the edge of the cutterhead at top dead center (TDC) to avoid kickback and personal injuries. 3.
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SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Grounding In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connected to the grounding prong on the plug; likewise, the outlet must be properly installed and grounded.
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SECTION 3: SET UP Set Up Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! The Model G0609 is a heavy machine (1,036 lbs shipping weight). Use power lifting equipment to lift this jointer.
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Inventory E B After all the parts have been removed from the wood crate, you should have the following items: Crate Contents: (Figure 3 & 4) Qty A. Jointer Assembly ........................................ 1 B. Fence Assembly ......................................... 1 C. Fence Bracket ............................................ 1 D. Push Blocks................................................ 2 E. Knife Setting Jig ......................................... 1 C D Figure 4. Additional crate contents.
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Hardware Recognition Chart G0609 12" Parallelogram Jointer -13-
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The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
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Moving & Placing Jointer The Model G0609 is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate. The Model G0609 requires the use of lifting equipment such as a forklift, engine hoist, or boom crane. DO NOT lift the machine by hand. If you are unsure how to lift this jointer, consult a qualified professional.
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Fence Make sure the fence, carriage, and table have been thoroughly cleaned of all the export grease before installing the fence, or the fence will not slide easily. The fence has a keyway slot built into the underside of it that fits over the key on the table. These keep the fence perpendicular to the cutterhead during adjustments. The fence is heavy. Seek assistance when lifting it onto the jointer stand. Figure 8. Installing fence bracket. 2. Components and Hardware Needed: Qty Cap Screws M12-1.
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Pedestal Switch Winding Cutterhead Guard Though the cutterhead guard is pre-installed, you should check to make sure it works. 1. Pull the guard back and let it go. The guard should spring back over the cutterhead. —If the guard drags across the table, loosen the set screws on the guard, raise it slightly, then tighten the set screws.
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Knife Setting Jig �� Assemble the jig as shown in Figure 13. Figure 14. Cutterhead knife at top-dead center. When correctly set, the knife will barely touch the straightedge, as shown in Figure 15. Figure 13. Knife setting jig assembly. Checking Outfeed Table Height —If your outfeed table is correctly set, no adjustments are necessary. —If the knife lifts the straightedge off the table or it is below the straightedge, then the outfeed table must be re-set.
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Dust Port Test Run Once the assembly is complete, test run your machine to make sure it runs properly. DO NOT operate the Model G0609 without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. The dust port is installed at the factory, so just attach it to an adequate dust collection system. Recommended CFM at Dust Port: ....
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SECTION 4: OPERATIONS Operation Safety Basic Controls This section covers the basic controls used during routine operations. Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery.
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Table Movement: To move the infeed table, loosen the table lock (Figure 17), move the table with the table handwheel in the preset range, then tighten the table lock. The outfeed table is preset with no range of movement allowed, so if it gets accidentally unlocked it will not move. To adjust the preset range of movement, refer to SECTION 7: SERVICE, Page 32 about setting table heights.
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Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • • Only process natural wood fiber through your jointer. Never joint MDF, particle board, plywood, laminates or other synthetically made materials. • Make sure all stock is sufficiently dried before jointing.
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Surface Planing To surface plane on the jointer: 1. The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 22 & 23) to prepare it for surface planing on a thickness planer. Read and understand SECTION 1: SAFETY, beginning on Page 7. 2. Inspect your stock for the dangerous conditions described in Stock Inspection & Requirements instructions, beginning on Page 21. NOTICE 3. Set the cutting depth for your operation.
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Edge Jointing The purpose of edge jointing is to produce a finished, flat-edged surface (see Figures 24 & 25) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. To edge joint on the jointer: 1. Read and understand SECTION 1: SAFETY, beginning on Page 7. 2. Inspect your stock for the dangerous conditions described in Stock Inspection instructions, beginning on Page 21. 3. Set the cutting depth for your operation.
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Bevel Cutting To bevel cut on the jointer: 1. The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 26 & 27). Read and understand SECTION 1: SAFETY, beginning on Page 7. 2. The Model G0609 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situation requires a different angle, the preset fence stops can be easily adjusted for your needs.
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Rabbet Cutting The purpose of rabbet cutting is to remove a section of the workpiece edge (see Figures 28 & 29). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock. To rabbet cut on the jointer: 1. Read and understand SECTION 1: SAFETY, beginning on Page 7. 2. Inspect your stock for the dangerous conditions described in the Stock Inspection instructions, beginning on Page 21. 3. Set the cutting depth for your operation.
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SECTION 5: ACCESSORIES G3640—Power Twist® V-Belt - 1⁄2" x 48" Smooth running with less vibration and noise than solid belts. The Power Twist ® V-belts can be customized in minutes to any size—just add or remove sections to fit your needs. Size: 1⁄2" x 48"; replaces all "A" sized V-belts. Requires three Power Twist ® V-belts to replace the stock V-belts on your Model G0609. G3631—Jointer/Planer Knife Hone Add a razor hone to your planer and jointer knives with this hand-held sharpening device.
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G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper Required for jointing, planing, or sanding to critical tolerances. These traditional dial calipers are accurate to 0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. An absolute treat for the perfectionist! Figure 34. Grizzly Dial Calipers.
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G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex® Spitfire Safety Glasses H0736—Shop Fox® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extras for visitors or employees.
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SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Maintenance • Vacuum all dust on and around the machine. • Wipe down tables and all other unpainted cast iron with a metal protectant.
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Maintenance Log Date Approximate Hours Of Use G0609 12" Parallelogram Jointer Maintenance Performed -31-
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SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Motor will not 1. Power supply circuit breaker is blown/tripped. start or fuses or circuit breakers 2. Plug/receptacle is at fault or wired incorrectly. blow. 3. Start capacitor is at fault. 4.
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Table Symptom Possible Cause Possible Solution Tables are hard 1. Table lock is engaged or partially engaged. to adjust. 2. Table stops blocking movement. 1. Completely loosen the table lock. 2. Loosen/reset table positive stops. Cutting Symptom Possible Cause Possible Solution Excessive snipe (gouge in the end of 1. Outfeed table is set too low. 1. Align outfeed table with cutterhead the board that is uneven with the rest of knife at top dead center (Page 18). the cut). 2.
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Inspecting Knives —The knives are set correctly when they just touch the bottom of the straightedge in each of the straightedge positions. The height of the knives can be inspected with a straightedge to ensure that they are set evenly with the outfeed table at their highest point in the cutterhead rotation. —If the knives do not touch the straightedge or they lift it up in any of the positions, then those knives need to be adjusted. Tools Needed Qty Straightedge ........................................
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Knife Setting Jig Method: Both tables are lowered to fit the jig on the cutterhead, as shown in Figure 43, and the knife heights are set to just touch the middle pad of the jig. The knife setting jig makes it easy to ensure that the knives project out of the cutterhead evenly. After using the knife setting jig to set the knives, you have to re-adjust the outfeed table height to ensure that it is even with the knives at their highest point of rotation.
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7. Adjusting the knife heights: 8. a. Using a 3mm hex wrench, find the jack screws through the access holes in the cutterhead (Figure 45) and rotate the jack screws to raise or lower the knife. When the knife is set correctly, it will barely touch the bottom of the straightedge or the knife setting jig middle pad. b. Snug the gib bolts tight enough to just hold the knife in place. Rotate the cutterhead to the first knife you started with.
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Checking/Adjusting Table Parallelism 4. If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur. Tools Needed Qty Straightedge ...................................................... 1 Wrench 17mm ................................................... 1 Wrench 19mm ................................................... 1 Hex Wrench 5mm.............................................. 1 Hex Wrench 3mm..............................................
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Checking Infeed Table Adjusting Table Parallelism To check the infeed table parallelism: For safe and proper cutting results, the tables must be parallel to the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine. 1.
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9. Eccentric Bushing Set Screw Location Set the outfeed table height (refer to the next sub-section). 10. Set the knives (refer to Page 35). 11. Reinstall the cutterhead guard and fence. Setting Outfeed Table Height Figure 52. Eccentric bushing and set screw location. 3.
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5. Place the straightedge on the outfeed table so it hangs over the cutterhead, and lower the outfeed table until the straightedge is 0.062" (1⁄16") above the cutterhead body, as determined by using the feeler gauges (see Figure 53). �� Figure 53. Using feeler gauges to set outfeed table height. 6.
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Calibrating Depth Scale The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct. Qty Tools Needed Straightedge ...................................................... 1 Phillips Screwdriver ........................................... 1 Wrench 17mm ................................................... 1 Hex Wrench 5mm..............................................
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To set the 90˚ fence stop: To set the 45° outward fence stop: 1. 1. Lower the stop block against the fence, as shown in Figure 59, and loosen the fence tilt lock. Raise the stop block, loosen the fence tilt lock, and position the fence against the 45° outward positive stop bolt. —If the fence is not set at exactly 45˚ outward, loosen the jam nut on the 45˚ outward fence positive stop bolt (Figure 60). Stop Block Jam Nut Positive Stop Bolt Positive Stop Bolt Jam Nut Figure 59. Adjusting fence to 90˚.
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V-Belts Pulley Alignment Inspect the V-belts closely; if you notice fraying, cracking, glazing, or any other damage, replace the belts. A worn or damaged V-belt will not provide optimum power transmission from the motor to the drum and feed belt. Pulley alignment is another important factor in power transmission and belt life. The pulleys should be parallel to each other and in the same plane (coplaner) for optimum performance.
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4. Loosen the fasteners that hold the motor to the brackets shown in Figure 63. Fasteners 5. Shift the motor horizontally as needed to align the motor pulley with the cutterhead pulley. 6. Tighten the fasteners that hold the motor to the brackets. V-belts should be parallel and aligned as shown in Figure 62. 7. Adjust the pulleys again, if necessary, until they are coplanar (parallel and aligned) with each other. 8. Close the pulley cover. Figure 63.
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G0609 Electrical Components STOP Switch Figure 64. Motor junction box. START Switch Figure 65. Control panel. To Control Panel Contactor Thermal Relay To Motor To Power Source Figure 66. Magnetic switch assembly (behind right access panel).
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G0609 Wiring Diagram ��
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Base Assembly Parts Breakdown � �� G0609 12" Parallelogram Jointer �� -47-
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Base Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42-1 42-2 43 44 45 P0609001 PFH23M P0609005 PSS04M P0609007 P0609008 P0609009 PSS04M P0609011 P0609012 PLW06M PW04M PK111 P0609016 PVA53 PSB02M P0609019 P6206 P0609021 PFH05M P0609023 P0609024 P0609025 P0609026 P0609027 P62042RZ PW01M P0609030 PN02M P0609032 PSB02M PB156 PSS71M P0609036 PSS04M PW04M P0609039 PSS03M P0609041 P060
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Table Assembly Parts Breakdown �� Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 TABLE (LEFT) TABLE LIP (LEFT) LOCK WASHER 10MM CAP SCREW M10-1.5 X 35 SHAFT TABLE (RIGHT) TABLE LIP (RIGHT) CAP SCREW M10-1.5 X 35 LOCK WASHER 10MM RABBETING ARM 111 112 113 114 115 116 117 118 119 120 CAP SCREW M10-1.
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Fence Assembly Parts Breakdown �� Fence Parts List -50- REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 210 211 212 213 214 215 216 217 218 219 220 221 222 223 FENCE BRACKET FLAT WASHER 12MM LOCK WASHER 12MM CAP SCREW M12-1.75 X 30 SLIDING RAIL CAP SCREW M5-.
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Stand Assembly Parts Breakdown �� G0609 12" Parallelogram Jointer -51-
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Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 301 301-1 301-2 302 302-1 304 305 306 307 308 309 310 311 312 313 314 315 315-1 315-2 315-3 315-4 315-5 315-6 315-7 316 317 318 319 320 321 322 323 324 325 326 P0609301 PSBS18M PW03M P0609302 PSBS11M PHTEK4M P0609305 P0609306 PSS80M P0609308 P0609309 PW06M PN09M P0609312 PB116M PW04M P0609315 PK33M P0609315-2 P0609315-3 P0609315-4 P0609315-5 P0609315-6 P0609315-7 P0609316 PSS75M P0609318 PN09M PN02M P0609321 PSBS18M P0609323 P0609324 PW03
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Warning Label Parts List 404 402 403 401 405 413 412 406 411 410 407 409 408 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 402 403 404 405 406 407 MACHINE ID LABEL CUTTERHEAD WARNING LABEL CUTTERHEAD GUARD WARNING LABEL ELECTRICITY LABEL CONTROL PANEL FACE SAFETY GLASSES LABEL READ MANUAL LABEL 408 409 410 411 412 413 GRIZZLY NAME PLATE-LARGE MODEL NUMBER LABEL RESPIRATOR-HEARING LABEL UNPLUG POWER 220V LABEL GRIZZLY GREEN PAINT PUTTY TOUCH UP PAINT P0609401 P0609402 P0609403 PLABEL-14
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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