MODEL G0656 8" JOINTER w/BUILT-IN MOBILE BASE OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
����������������������������������������������������������������������� �������������������������������������������������������������� ���������������������������������������������������������������������� �������������������������������������������������������������������� ������������������������ ������������������������������������������������������������������ �������������������������������������������������������������������� ����������������������������������������������������������������� ����������
Table of Contents INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ...................................... 3 Identification ................................................... 5 SECTION 1: SAFETY ....................................... 6 Safety Instructions for Machinery .................. 6 Additional Safety Instructions for Jointers .....
INTRODUCTION Foreword Contact Info We are proud to offer the Model G0656 8" Jointer with Built-In Mobile Base. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
Machine Data Sheet ������������� ����� ������������������������������������������������������������������������������������������ ����������� ������������������������� ������������������� ����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� �������� �������������������������������������������������������������������������������������������������������������������������������������
������������������ �������������������������������������������������������������������������������������������������������������������������������������������������� �������������������� ����������������������������������������������������������������������������������������������������������������������������������������������������������������������� �� ����������������������������������������������������������������������������������������������������������������������������������������������������������
Identification E B A H F D C D E G J I K Q M P N O L Figure 1. Model G0656 identification. A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P. Q.
����������������� �������������������������������������� ������������������������������������ �������������������������������������������������������������������������������������������������� �������������������������������������������������������������������������������������������� �������������������������������������������������������������������������������������������� �������������������������������������������������������������������������������������������� �������������������� �������������������
��������������������������������� ��� ����� ������ �������� ���� ����� ����� ����������� ���������� ��� �������� ����������� ����� ������ �������������������������������������������� ����������� ��� ��������������������������������� ����� ���� ��������� ���� ��������� �� ����� ���� ������������������������� ���� ����� ��������� ������������ ���� ���������� ������� ���������� ���� ������� ������������������ ���� ������ ������ ����� �������� ��� �������������������������������������� ������� ������ ��� �����
Additional Safety Instructions for Jointers 1. 2. JOINTER KICKBACK. "Kickback" is when the workpiece is thrown off the jointer table by the force of the cutterhead. Always use push blocks and safety glasses to reduce the likelihood of injury from “kickback.” If you do not understand what kickback is, or how it occurs, DO NOT operate this machine. CUTTERHEAD ALIGNMENT.
SECTION 2: CIRCUIT REQUIREMENTS 220V Operation Power Connection Device The type of plug required to connect your machine to power depends on the type of service you currently have or plan to install. We recommend using the plug shown in Figure 2. Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual.
SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! Items Needed for Setup The following items are needed to complete the setup process, but are not included with your machine: Description Qty • Safety Glasses (for each person) .............. 1 • Wrench or Socket 17mm............................
Inventory A The following is a description of the main components shipped with your machine. Lay the components out to inventory them. H Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. G Wood Crate: (Figure 3) Qty A. Jointer Assembly ........................................ 1 B. Cutterhead Guard....................................... 1 C.
Hardware Recognition Chart -12- G0656 8" Jointer with Built-In Mobile Base
Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Citrus Degreaser. To clean thoroughly, some parts must be removed. For optimum performance from your machine, clean all moving parts or sliding contact surfaces. Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces.
Assembly To assemble the jointer: 1. Carefully lay the stand on its side so you can access the underside. 2. Bolt the wheel assembly to the stand with the provided hardware, as shown in Figure 7. 5. With the help of an assistant, lift the jointer onto the stand. 6. Align the mounting holes on the jointer and stand. 7. Secure the jointer to the stand with the M81.25 x 50 cap screws, washers, and hex nuts, as shown in Figure 8.
9. Slide the motor upward, and place the V-belt around the cutterhead pulley and the motor pulley. 13. Shift the motor horizontally as needed to align the motor pulley with the cutterhead pulley, then replace the V-belt. 10. Slide the motor down to rest on the V-belt. 14. Tighten the motor mount fasteners. 11. Place a straightedge against both pulleys (Figure 10) and check the alignment of the two pulleys to make sure that they are aligned and that the V-belt is straight up and down (see Figure 11).
19. Using a 2.5mm hex wrench, thread the set screw through the hole in the forked end of the cutterhead guard shaft (Figure 14). Note: Thread the set screw far enough to prevent the guard from being pulled out. Figure 15. Attaching pedestal switch to stand. 24. Thread the excess switch cord through the access hole in the stand and connect it to the motor cord. Figure 14. Example of installing cutterhead guard set screw. 25.
Dust Collection DO NOT operate the Model G0656 without an adequate dust collection system. This jointer creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector.
Recommended Adjustments —If your outfeed table is correctly set, no adjustments are necessary. —If the knife lifts the straightedge off the table or the table is below the straightedge, adjust the outfeed table height with the handwheel until the straightedge just touches a knife at its highest point of rotation. 5. Lock the outfeed table, reinstall the cutterhead guard, and close the rear access panel. Test Run Once the assembly is complete, test run your machine to make sure it runs properly.
SECTION 4: OPERATIONS Operation Safety Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery.
Since the workpiece is held firmly against the fence as it passes over the cutterhead, the fence controls the angle of the cut. The jointer fence can be moved 45° in either direction from square and locked in place anywhere within this range. The jointer fence also features stops that allow it to be quickly set at 45°, 90°, and 125°. Fence Movement: The fence has a lock that keeps it in position (Figure 22).
Stock Inspection & Requirements Here are some rules to follow when choosing and jointing stock: • DO NOT joint or surface plane stock that contains large or loose knots. Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation. • DO NOT joint or surface plane against the grain direction. Cutting against the grain increases the likelihood of stock kickback, as well as tear-out on the workpiece.
Squaring Stock Surface Planing Squaring stock involves four steps performed in the order below: The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 26 & 27). This is a necessary step when preparing a workpiece to be run through a planer when squaring stock. 1. Surface Plane On The Jointer—The concave face of the workpiece is surface planed flat with the jointer.
To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY, beginning on Page 6. 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 21. 3. Set the cutting depth for your operation. (We suggest 1⁄32" for surface planing, using a more shallow depth for hard wood species or for wide stock.) 4. Make sure your fence is set to 90˚. 5.
To edge joint on the jointer: 1. 2. Read and understand SECTION 1: SAFETY, beginning on Page 6. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 21. 3. Set the cutting depth for your operation. (We suggest between 1⁄16" and 1⁄8" for edge jointing, using a more shallow depth for hard wood species or for wide stock.) 4. Make sure the fence is set to 90˚. 5.
To bevel cut on the jointer: 1. Read and understand SECTION 1: SAFETY, beginning on Page 6. 2. Make sure your stock has been inspected for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 21. 3. Set the cutting depth for your operation. (We suggest between 1⁄16" and 1⁄8" for bevel cutting, using a more shallow depth for hard wood species or for wide stock.) 4. Make sure your fence is set to the angle of your desired cut. 5.
Note: If your leading hand gets within 4" of the cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving! To rabbet cut on the jointer: 1.
ACCESSORIES SECTION 5: ACCESSORIES H9815—Power Twist® V-Belt - 1⁄2" x 48" Smooth running with less vibration and noise than solid belts. The Power Twist ® V-belt can be customized in minutes to any size—just add or remove sections to fit your needs. Size: 1⁄2" x 48"; replaces all "A" sized V-belts. Requires two Power Twist ® V-belts to replace the stock V-belt on the Model G0656.
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz Spray G2871—Boeshield® T-9 12 oz Spray G2870—Boeshield® T-9 4 oz Spray H3788—G96® Gun Treatment 12 oz Spray H3789—G96® Gun Treatment 4.5 oz Spray Figure 38. Recommended products for protecting unpainted cast iron/steel part on machinery.
T20501—Face Shield, 4" Crown, Clear T20502—Face Shield, 7" Crown, Clear T20448—Economy Clear Safety Glasses T20452—"Kirova" Anti-Relective Glasses T20456—"Dakura" Clear Safety Glasses H0736—Shop Fox® Safety Glasses These glasses meet ANSI Z87.1-2003 specifications. Buy extras for visitors or employees.
SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Always disconnect power to the machine before lubricating! Failure to do this may result in serious personal injury. Leadscrews: Lubricate with light machine oil as needed.
Note: DO NOT completely remove the motor mount bolts. Fence: Place one or two drops of light machine oil on the fence pivot points (Figure 48) as needed. Figure 48. Fence lubrication locations. Cleaning Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth—this ensures moisture from wood dust does not remain on bare metal surfaces. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.
SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution 1. Lift paddle and press OFF button down completely until it clicks. Press ON button in completely. 2.
Motor & Electrical Continued Symptom Possible Cause Possible Solution 5. Tighten/replace. Machine has vibra- 5. Motor mount loose/broken. tion or noisy opera- 6. Machine is incorrectly mounted or sits 6. Relocate machine. tion. unevenly. 7. Replace dented fan cover; replace loose/damaged 7. Motor fan is rubbing on fan cover. fan. 8. Test by rotating shaft; rotational grinding/loose shaft 8. Motor bearings are at fault. requires motor replacement. 9. Replace bearing(s)/realign cutterhead. 9.
Inspecting Knives —If the gauge does not sit firmly on the cutterhead and touch the knife edge as described, then reset that knife. (Repeat this inspection with the other knives before resetting.) The height of the knives can be easily and quickly inspected with the knife setting gauge. This inspection will ensure that the knives are set to the correct height in the cutterhead. Setting/Replacing Knives Tools Needed Qty Knife Setting Gauge ..........................................
2. Remove the cutterhead guard from the table and lower the infeed and outfeed tables as far as they go. This will give you unrestricted access to the cutterhead. 3. Remove the rear access panel to expose the cutterhead pulley. 4. Rotate the cutterhead pulley to give you good access to one of the cutterhead knives. 5. Loosen the cutterhead gib bolts, starting in the middle, and alternating back and forth until all of the gib bolts are loose, but not falling out. Figure 53. Jack screw access hole. 8.
Setting Infeed Table ������������ The infeed table height is set by calibrating the depth scale, and adjusting the positive stop bolts and depth stop lever. ������� Tools Needed Qty Straightedge ...................................................... 1 Phillips Head Screwdriver ................................. 1 Wrench 14mm ................................................... 1 Hex Wrench 4mm..............................................
Setting Fence Stops 3. Adjust the 45˚ inward fence stop set screw until it makes contact with the back of the fence bracket. The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚). 4. Retighten the jam nut loosened in Step 2. Tools Needed Qty 45° Square ........................................................ 1 90° Square ........................................................ 1 Sliding Bevel ......................................................
Adjusting Gibs To set the 45˚ outward fence stop: 1. 2. Disengage the swing stop (see Figure 23 on Page 20). Using a sliding bevel adjusted to 135˚, adjust the fence to the 135˚ (45˚ outward) position, as shown in Figure 62. The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it will be to move the tables up and down. Tools Needed Qty Wrench 10mm ................................................... 1 Hex Wrench 3mm............................
Wiring Diagram ������ � ��� � � ������� ���������� ���������������� ��� ���� ������ ������� ������ ����� ��� ���������������������������������������� ���� ���� ������ ����� ��������� ������� ���� ���� ������� �������� ������������������������������ ��������������������������� ���������������� ������������������ �������������������� See Figure 65 ����� ���� ������ Figure 65. Switch wiring. ����� ������ � � ��� ��������� ����� ������ � � � ����� ��������� ������ ������ Figure 66.
Table Parts Breakdown �� ���� ���� ���� ���� ���� �� �� �� � � �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� -40- �� �� �� �� �� �� � � � � �� �� �� � � �� �� �� �� �� �� �� �� �� G0656 8" Jointer with Built-In Mobile Base
Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 19-1 19-2 19-3 19-4 19-5 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 GIB BOLT GIB KNIFE SET SCREW M6-1 X 10 PULLEY RIGHT BEARING SUPPORT BLOCK STUD LOCK WASHER 10MM HEX NUT M10-1.5 BALL BEARING 6204ZZ KEY 5 X 5 X 30 SET SCREW M5-.
Fence Parts Breakdown ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� -42- ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� G0656 8" Jointer with Built-In Mobile Base
Fence Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 PHLP HD SCR M6-1 X 12 FLAT WASHER 6MM HANDWHEEL BUSHING SET SCREW M6-1 X 45 HEX NUT M6-1 HEX BOLT M8-1.25 X 35 KNOB M10-1.5 STUD M10-1.5 HEX NUT M8-1.25 CLAMP ARM LOCK NUT ECCENTRIC LOCK LEVER SPECIAL SCREW M10-1.
Stand Parts Breakdown ����� ����� ����� ����� ��� ��� ����� ����� ����� ����� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ����� ����� ����� ��� ����� ����� ����� ������ ����� ����� ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ����� -44- G0656 8" Jointer with Built-In Mobile Base
Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 226-1 226-2 226-3 226-4 P0656201 PLN04M PW01M P0656204 P0656205 PB86M P0656207 PN08 P0656209 PN02 PW07 P0656212 P0656213 PW02M PS40M PS40M PW02M P0656218 PCB05 PN02 PCB11 PN03M PLW04M PW01M PSB05M P0656226 P0656226-1 P0656226-2 P0656226-3 P0656226-4 CABINET LOCK NUT M8-1.25 FLAT WASHER 8MM WHEEL SLEEVE HEX BOLT M8-1.
Label Placement 302 300 301 303 304 312 311 305 310 306 309 308 307 REF PART # DESCRIPTION REF PART # DESCRIPTION 300 301 302 303 304 305 306 FENCE/CUTTERHEAD LABEL CUTTTERHEAD GUARD LABEL ELECTRICITY LABEL SAFETY GLASSES 2" X 3 5/16" EAR PROTECTION 2" X 3-5/16"H UNPLUG 220V POWER LABEL READ MANUAL-VERTICAL NS 7/05 307 308 309 310 311 312 MODEL NUMBER LABEL SMALL GRIZZLY NAMEPLATE PUTTY TOUCH-UP PAINT MACHINE ID LABEL GRIZZLY GREEN TOUCH-UP PAINT RED TOUCH-UP PAINT P0656300 P0656301 PLABEL-14 P
������������� ���������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������ ����� ����������������������� ������������������������������� ���� ��������������������� ���������������������������� ������ ������������������������ ��������������������������� ���������������������������� ������������������������������� ��������������������������� �������������������������������������������������������������
���������������������� ����� ����� ���� ������������������������ ������������� �������������������������� ���������������������� ����������������������������������� ����������������������������������� ������������������������������������� �������������������������������������� ��������������������������������������
WARRANTY AND RETURNS �������������������� ��������������������������������������������������������������������������������������������������������������� ����������������������������������������������������������������������������������������������������������� �������������������������������������������������������������������������������������������������������������� ������������������������������������������������������������������������������������������������������������� �����������������������������
����������������������������������������������������������������������� ������������������������������������� ������������������������������������ ����������������� �������������������������������� ��������������������������������� ���� ��������������������� ������������������