MODEL G0671/G0672/G0673 DUST COLLECTOR OWNER'S Manual G0671 4 HP 220V Single-Phase G0672 5 HP 220V Single-Phase G0673 10 HP 220/440V 3-Phase Copyright © MAY, 2008 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION................................................ 2 Foreword......................................................... 2 Contact Info.................................................... 2 Functional Overview....................................... 2 Identification.................................................... 3 G0671 Machine Data Sheet........................... 4 G0672 Machine Data Sheet........................... 7 G0673 Machine Data Sheet.........................
INTRODUCTION Foreword Functional Overview We are proud to offer the Model G0671/G0672/ G0673 Dust Collector. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
Identification Upper Bag Hanger Assembly Upper Bag Inlet ON/OFF Power Switch Collector Motor (Hidden From View) Collection Bag Base Caster Figure 5. Model G0673 dust collector, front view.
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Additional Safety for Dust Collectors 1. MACHINE USE. This machine only is intended to collect wood dust/chips from woodworking machines. Do not use this dust collector as a vacuum. Do not use this dust collector with machines producing dust/chips from metal, asbestos products, lead paint, silica or any products that are not natural wood or man-made wood products such as plywood or particle board. 2. WEAR RESPIRATOR. This machine may blow fine dust particles into the air during operation.
SECTION 2: CIRCUIT REQUIREMENTS Operation Power Supply Circuit Requirements Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes.
SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
G0671/G0672 Inventory A B The following is a description of the main components shipped with your machine. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Contents (Figures 7 & 8) Qty A.. Collectors.................................................... 2 B..Impeller Housing with Motor........................
G0673 Inventory G The following is a description of the main components shipped with your machine. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Contents (Figures 9–11) Qty A.. Collectors.................................................... 4 B.. 5-in-1 Inlet Adapter...................................... 1 C.
Hardware Recognition Chart -20- G0671/G0672/G0673 Dust Collector
Site Considerations Floor Load Assembly To assemble the dust collector: Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. 1. With assistance, place the impeller housing on the floor so that the motor is pointing up. 2.
4. Note: The Model G0673 is a three-phase machine. If it is wired out of phase, the machine may not function properly. Proceed to Test Run on Page 25 to determine if your machine is wired in phase, then proceed to Step 7. Attach the four casters to the legs by threading them into the bottom of the legs, as shown in Figure 15. Caster Leg The Models G0671 and G0672 are single phase and cannot be wired out of phase. For these models, continue below. 7.
8. Secure the hanger into the hanger support with one (Model G0673) or two (Model G0671/G0672) 1⁄4"-20 x 1⁄2" hex bolts (see Figure 18). Hanger Hex Bolts ⁄4"-20 x 1⁄2" 1 10. Align the hanger assembly so that the hook is directly over the center of the collector. 11. Repeat Steps 8–10 for the remaining hanger assemblies. 12. Place the loop at the top of each upper collection bag over each hook on the hanger assemblies (see Figure 20). Hook Bag Loop Hanger Support Hanger Assembly Figure 18.
14. Slip the bottom of the bag with the clamp over the top lip of the collector. 15. Fasten the locking mechanism of the bag clamp to secure the bag to the collector (see Figure 21). 18. Wrap the bag clamp around the collector, position it between the bottom lip of the collector and the hooks, and fasten the bag clamp to secure the bag to the collector (see Figure 23). 16. Repeat Steps 12-15 for the remaining upper bags. 17. Install the lower bags.
Test Run 5. Listen to and watch for abnormal noises or actions. The machine should run smoothly with little or no vibration or rubbing noises. Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) (Model G0673 only), the motor turns the correct direction (machine is not wired out of phase).
SECTION 4: DESIGNING THE SYSTEM General Duct Material The Model G0671/G0672/G0673 can be operated as either a stationary or mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient. You have many choices regarding main line and branch line duct material.
There are quite a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed.
System Design Step 1. Decide Who Will Design For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a dust collection system design. If you have a large shop or must design a complicated system, then we recommend that you perform additional research beyond this manual, or seek help from an expert. Step 3.
3. Directional changes should be kept to a minimum. The more directional change fittings you use directly increases the overall resistance to airflow. 4. Gradual directional changes are more efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction). 5. Each branch line should have a blast gate immediately after the branch to control suction from one machine to another. 6.
Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM. Use the inlet size of the dust collector as a starting point for the main line. Neck the main line down 1" for every 10' of length. This will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time. For the Model G0671/G0672/G0673 this is 10". Mark your drawing, as in Figure 33. (.* ,.
Calculating Duct Resistance Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible pipe and 90˚ elbows. To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work.
MODEL G067 4 HP DUST COLLE 4. Total your list, as shown in the example in Figure 38, to come up with your overall static pressure loss number for that line. Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean.
System Grounding Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collection system. However, plastic flex-hose and plastic duct are insulators, and dust particles moving against the walls of the plastic duct create static electrical build up.
SECTION 5: OPERATIONS Operation Safety Basic Controls This section covers the basic controls used during routine operations: To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. ON Button: Starts the motor. OFF Button: Stops the motor. Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear.
ACCESSORIES SECTION 6: ACCESSORIES H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow. Figure 43. Metal Duct Starter Kit.
Metal Elbows These industrial metal elbows are available from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, available with a 90˚ long radius curve. Call (800) 523-4777 or visit www.grizzly.com for more information and pricing. 90° Metal Branches We carry many different branches, all designed to minimize airflow resistance. 90° Long Radius Figure 49. Metal Branches. 30° 45° 60° Reducers & Adapters We carry a multitude of reducers and elbows to cover most applications from 4" through 9". Figure 47.
SECTION 7: MAINTENANCE Bag Cleaning Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Dust collector is completely powered down at the end of use.
SECTION 8: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Plug/receptacle is at fault or wired incorrectly. 2. Motor connection wired incorrectly. 3.
Dust Collection Operation SYMPTOM POSSIBLE CAUSE Loud, repetitious noise, or 1. Dust collector is not on a flat excessive vibration coming surface and wobbles. from dust collector. 2. Impeller fan is damaged and unbalanced. 3. The motor mounting is loose. 4. Impeller is loose on the motor shaft. 5. Motor fan cover is dented, causing the motor fan to hit the cover while spinning. corrective action 1. Stabilize the dust collector. 2.
Wiring SECTION 9: WIRING Electrical Safety Instructions 1. 2. 3. PRINTED INFORMATION. The electrical information included in this section is current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical system of future machines. Study the photos and diagrams in this section carefully. If you notice differences between your machine and these diagrams, call Technical Support at (570) 546-9663 for assistance. SHOCK HAZARD.
G0671/G0672 Wiring Diagram COLOR KEY View this page in color at www.grizzly.com. 6 7A68@ 7` I: Li 7` Li 7` 7` A&$&
G0673 Wiring Diagram MOTOR DIRECTION If motor rotates in opposite direction, swap any two power source wires at the incoming terminals. View this page in color at www.grizzly.com.
G0673 Electrical Components Figure 55. G0673 220V switch. G0671/G0672/G0673 Dust Collector Figure 56. G0673 220V motor. You MUST read and understand the -43Electrical Safety Instructions on Page 40.
SECTION 10: PARTS G0671 Parts Breakdown &+ &+ '% &) &( + &. '% &, &% && &, &* (% &. , - &* . &- &, &, '- &' '. )% '&"& &"( ) ' () (* & &. (. &"* ( )& &"+ '( (- '& ', '+ (("' ', ((") '+ '* -44- ') '' '' &", &"- (+ '& (- &. (& (( (' * &- &") (% )% &"' '.
G0671 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 P0671001 P0671001-1 P0671001-2 P0671001-3 P0671001-4 P0671001-5 P0671001-6 P0671001-7 P0671001-8 PN08 PLW04 PK143M P0671005 PB07 P0671007 P0671008 PB34 PSB02M PW03M P0671012 PS06 P0671014 P0671015 P0671016 PB19 P0671018 P0671019 MOTOR 4HP, 220V, 1 PH FAN COVER FAN S CAPACITOR COVER S CAPACITOR 600M 250V X 1-3/4 X 3-7/8 R CAPACITOR COVER R CAPACITOR 50M 300V X
G0672 Parts Breakdown &+ &+ '% &) &( + &. '% &, &% && &, &* (% '. &. &* &- &, &, '- &' )% &- ) ' & &") &. () (* ( )& (- '' '& '& '' &", ', '+ (("' ', ((") '+ '* -46- ') (+ '( (. &"+ &"- &. (& (( (' )% * (- '. (% &"' &"* - .
G0672 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 P0672001 P0672001-1 P0672001-2 P0672001-3 P0672001-4 P0672001-5 P0672001-6 P0672001-7 P0672001-8 PN08 PLW04 PK143M P0671005 PB07 P0671007 P0672008 PB34 PSB02M PW03M P0671012 PS06 P0671014 P0672015 P0672016 PB19 P0671018 P0671019 MOTOR 5HP, 220V, 1 PH FAN COVER FAN S CAPACITOR COVER S CAPACITOR 800M 250V 1-3/4 X 3-3/4 R CAPACITOR COVER R CAPACITOR 75M 350V 2 X
G0673 Parts Breakdown &+ &+ '% '% &+ &+ '% '% &, &* &* &* &, &, &) &. &. () &- &- &* ', &( &. '. &. '- (% )% &(& &' . &. (%") '' &% '& (%"' (' (( && - , '( '& &.
G0673 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 1-1 1-2 1-3 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 MOTOR 10HP, 220V, 3 PH FAN COVER FAN JUNCTION BOX HEX NUT 1/2"-12 LOCK WASHER 1/2 KEY 8 X 8 X 25 MOTOR GASKET HEX BOLT 5/16-18 X 3/4 INLET COVER HEX BOLT 1/2 X 1-1/2 IMPELLER 17" HEX BOLT 3/8-16 X 1-1/2 FLAT WASHER 6MM CAP SCREW M6-1 X 20 COLLECTOR HOUSING INLET ADAPTER BAG HANGER LOWER SUPPORT BAG HANGER HEX BOLT 1/4-20 X 1/2 COLLECTOR DRUM BAG CLAMP 20 21 22 23 24 25 26 27 28 29
Label Placement G0672 G0671 *% *% *& *& *+ *+ ** ** *' *) *' *( *) *( G0673 *& *+ ** REF PART # DESCRIPTION 50 51 51 51 52 52 53 54 55 56 HANDS INLET WARNING (G0671, G0672) MACHINE ID LABEL (G0671) MACHINE ID LABEL (G0672) MACHINE ID LABEL (G0673) GRIZZLY NAMEPLATE (G0671, G0672) GRIZZLY NAMEPLATE (G0673) EAR PROTECTION 2" X 3-5/16"H GLASSES/RESPIRATOR READ MANUAL-VERTICAL NS 7/05 GRIZZLY GREEN TOUCH-UP PAINT P0671050 P0671051 P0672051 P0673051 G8588 G9987 PLABEL-15 PLABEL-37 PLABEL-1
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