HEAVY-DUTY MILL/DRILL MODEL G1006/G1007 INSTRUCTION MANUAL COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 1999 PRINTED IN U.S.A.
Table Of Contents PAGE SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ............................................................3-4 ADDITIONAL SAFETY INSTRUCTIONS FOR MILL/DRILLS ..............................................5 2. CIRCUIT REQUIREMENTS 110V OPERATION ................................................................................................................6 CIRCUIT LOAD/RESET ........................................................................................................
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions Mill / Drills 1. DO NOT use until unit is completely assembled and installed according to instructions. 3. BE SURE drill bit or cutter is securely locked in the chuck or holder. 8. DO NOT WEAR GLOVES, neckties, or loose fitting clothing. Roll up long sleeves. Tie back long hair. Do not use a rag around a rotating cutter. These could get pulled into the cutter and cause severe injury 9. ALWAYS use a brush to remove chips after the cutter has stopped.
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Grounding The Model G1006/G1007 is wired for 110V, single phase operation. The 2 HP motor will draw 22 amps at 110V at maximum load. If you operate this Mill/Drill on any circuit that is already close to its capacity, it may blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified electrician or our service department.
220V Operation Grounding The Model G1006/G1007 can be wired for 220V single phase operation (see Wiring Diagram, page 23). The motor will safely draw about 11 amps at 220V under load. If you operate the Mill/Drill on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and power failure still occurs, have the circuit inspected by a qualified electrician.
SECTION 3: INTRODUCTION Commentary We are proud to offer the Grizzly Models G1006/G1007 Milling/Drilling Machine. These machines are part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation, proof of Grizzly’s commitment to customer satisfaction. The Model G1006/G1007 is a combination milling and drilling machine that is capable of a numerous machining operations.
Unpacking Piece Inventory This Milling/Drilling Machine is shipped from the manufacturer in a carefully packed crate. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent. Without the packing materials, filing a freight claim can be difficult.
Clean Up The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces they may contact. Always follow the usage instructions on the product you choose for clean up. Site Considerations FLOOR LOAD Your G1006/G1007 Milling/Drilling Machine represents a large weight load in a small footprint.
SECTION 4: ASSEMBLY Beginning Assembly Drilling Angle Vise Most of your G1006/G1007 has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. The drilling angle vise provided with your Mill/Drill attaches to the table with a table clamping kit. TOOLS REQUIRED: You will need a 10mm, 12mm, 14mm and 19mm open end wrenches, and a 2.5mm, 3mm, 4mm and 5mm Allen® wrench.
Power feed 4. Plug the rapid switch cord into the receptacle provided on the bottom of the power feed body. The Model G1007 features a 110V auto-feed mechanism which allows hands-free, side-to-side passes while milling. Variable-speed feed control makes flat surface milling more consistent. 5. Screw the knob onto the direction handle. 6. Place the clear plastic gear cover to the bottom of the power feed to protect the gears. To install the power feed: 1 1.
Handwheels/Crank Collet/Arbor There are three handwheels provided with the machine which control table movement. They are secured with setscrews and mounted as follows. Height adjustment is made using the crank provided. The Models G1006/G1007 feature an R-8 spindle which accepts many industrial collets and arbors. Each handwheel has a setscrew which tightens with a 3mm Allen® wrench. The handwheel handles screw into the threaded holes on each handwheel.
Drill Chuck/Arbor Your Mill/Drill has been pre-fitted with a drill chuck arbor that has an R-8 shank and a Jacob’s Taper. It is ready to accept the standard drill chuck provided with this machine. All types of milling cutters and drill bits are sharp. It is recommended that these not be handled directly. Use paper towels to hold sharp tooling to avoid cuts to your hands. Be careful while handling them and store them in a child safe location. To install the drill chuck: 1.
SECTION 5: ADJUSTMENTS Graduated Dials The graduated dials on the handwheels for the table and fine feed can be indexed or “zeroed” to help make accurate and convenient movements. Each dial can be reset or locked with the setscrew or thumbscrew provided. Example: Suppose you want to drill a series of holes in a workpiece at 0.625" centers. After locating the first hole’s placement and drilling, you can set the dial of the appropriate axis to zero while holding the handwheel. Move the table 0.625".
Speed Changes Head Height The G1006/G1007 is capable of twelve different speed settings. Different types of cuts and types of materials require varying speeds. Consult outside sources for information about appropriate speeds for different applications. The head height on this Mill/Drill can be adjusted for various applications. To change speeds: 1. Loosen the motor locking lever. It is located on the right side of the machine, near the back.
SECTION 6: OPERATIONS Power feed The power feed will move the table in the X-plane only. To operate the power feed: 1. Loosen the table locking levers located just below the front edge of the table. 2. Adjust the table stops to the right and left to the desired distance you wish the table to travel. When they hit the switch the power feed will be deactivated. Before running your power feed be sure there is enough running clearance between the table, spindle, vise, clamps and/or parts.
Test Run Notes Operating this equipment has the potential to propel debris into the air which can cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
SECTION 7: MAINTENANCE General Gibs Your Model G1006/G1007 Mill/Drill requires very little maintenance. A thorough cleaning, now and again, will increase the machine’s durability and efficiency by removing chips and grime that can gum up moving parts. It is best of course, to do this after each use. The gibs are pre-adjusted at the factory and will not need further adjustment by you until after extended use.
Lubrication DO NOT make adjustments while the Mill/Drill is running. Ensure that the switch is off, power is disconnected and moving parts have stopped before making adjustments. Points requiring periodic lubrication are: 1. The main column. A light film of oil will smooth action and prevent rust and corrosion. 2. The quill. A light coating of oil will ensure smooth movement. 3. The quill return spring. Oil annually with a light lubricant (SAE 20). Apply with a brush or squirt can. 4. The quill pinion.
Return Spring Tension The spring’s tail is located on the perimeter of the spring housing. This part may be sharp! Use leather gloves or a heavy shop towel to cover the tail while loading or unloading return spring pressure. Failure to use such precautions will results in personal injury. The spring tension for automatic quill recoil has been pre-set at the factory. It should not need adjustment under most normal circumstances.
SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists and Warranty/Return information for your Model G1006/G1007 Milling/Drilling Machine. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.