COMBINATION SANDER MODEL G1013 INSTRUCTION MANUAL COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2002. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table Of Contents 1. 2. 3. 4. 5. 6. 7. 8. PAGE SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS ......................................4 CIRCUIT REQUIREMENTS 110V OPERATION ....................................................................................................5 FUSING ....................................................................................................................
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions For Sanders 1. BE AWARE OF BELT or disc rotation when sanding. 2. KEEP FINGERTIPS AWAY from the moving belt or disc. Serious injury could result if skin contacts abrasives or moving parts. 3. NEVER USE EXCESSIVE FORCE when sanding. Doing this greatly increases the chances of personal injury and motor overload. 4. ALWAYS FEED THE WORK against the direction of rotation. 5.
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation Grounding The Model G1013 is wired for 110V, single-phase operation only. The 1⁄2 H.P. motor will safely draw 12 amps at 110V. If you operate this sander on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist and a power failure still occurs, contact a qualified electrician or our service department.
SECTION 3: Introduction Commentary We are proud to offer the Grizzly Model G1013 Combination Sander. The Model G1013 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G1013 is a combination 1" x 42" belt and 8" disc sander that is capable of a wide variety of operations.
Unpacking When you are completely satisfied with the condition of your shipment, you should inventory its parts. This Combination Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier. Save the containers and all packing materials for possible inspection by the carrier or its agent.
Parts Inventory After all the parts have been removed from the carton, you should have: • • • • • • • • • • • • • • Belt Guard Disc Guard Disc Table Bolt Bag Table Support Sanding Unit Motor Miter Gauge Belt Table V-Belt Base Aluminum Disc Disc Sanding Paper Motor Pulley NOTICE A full parts list and breakdown drawing can be found toward the end of this manual. For easier assembly, or to identify missing parts, please refer to the detailed illustrations at the end of the manual.
Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. Do not use gasoline or other petroleum-based solvents to clean with. They have low flash points which make them extremely flammable.
SECTION 4: ASSEMBLY Assembly Process Do not connect power to the machine when performing any assembly. Failure to do this may result in serious personal injury. Assemble as follows: 1. Attach the four (4) rubber feet to the base using the four (4) 1⁄4" - 20 x 1" hex bolts, four (4) 1⁄4" flat washers and four (4) 1⁄4" - 20 hex nuts. Be sure that the bolts protrude upward through the base. See Figure 3. Some metal parts may have sharp edges on them after they are formed.
3. Attach the Disc Table Support to the base using the four (4) 5⁄16" - 18 x 11⁄4" hex bolts, eight (8) 5⁄16" washers, and four (4) 5⁄16" - 18 hex nuts. See Figure 5. Finger tighten for now. 5. Install the Motor Pulley onto the Motor Shaft. Lightly tap into place with a rubber mallet if necessary. Align the keyways on each and insert the 3⁄16'' square key. Secure with a 1⁄4" 20 x 3⁄8'' setscrew. See Figure 7. Figure 7. Motor pulley attachment. Figure 5. Table support mounted on base. 4.
8. Move the motor back to set the belt tension. The belt should deflect about 1⁄2" per side when squeezed in the middle with moderate pressure. Tighten the motor down when tension is correct. Figure 9. Belt guard attached to sander. 9. 11. Slide the 8'' aluminum disc onto the motor shaft. Lightly tap into place with a rubber mallet if necessary. Align the disc and motor shaft keyways and insert the 3⁄16'' square key. Secure the disc with a 1⁄4" - 20 x 3⁄8'' setscrew. See Figure 11. Figure 11.
14. Align the table so that there is a 1⁄16'' gap between the 8" disc and the table. See Figure 13. Tighten the bolts that secure the table support bracket to the base. 15. Wire the motor by removing the motor junction box cover and feed the power cord from the switch through the plastic grommet at the bottom of the junction box. Connect the wires according to the Wiring Diagram Insert included with this manual.
SECTION 5: Adjustments With the exception of belt tracking, adjustments to your Sander should be made with the power off and the machine unplugged! Belt Tracking The idler and drive rollers are slightly crowned to keep the belt centered on the rollers. This will not correct improper tracking. Tracking must be periodically adjusted (particularly after belt replacement) to keep the belt properly aligned to the rollers and the platen. To adjust tracking: 4. Move hands away from 8'' disc. 5.
Belt Table Tilt Belt Replacement Once you have turned off the switch and disconnected the sander from its power source: Once you have turned off the switch and disconnected the sander from its power source: 1. Loosen the hex nut as shown in Figure 18. 1. Remove the two Sanding Belt Guards. 2. Tilt the table to the desired position. 2. 3. Tighten the hex nut. Press down on the top arm to release the belt tension and remove the old belt. See Figure 17.
Disc Table Tilt Disc Replacement Once you have turned off the switch and disconnected the sander from its power source: Once you have turned off the switch and disconnected the sander from its power source: 1. Loosen the two wing nuts under the sanding disc table. See Figure 19. 1. Remove the Sanding Disc Table. 2. Tilt the table to the desired position. 2. 3. Tighten the wing nuts. Peel off the old Sanding Disc. Remove the backing from the new Disc, center it and press it firmly into place.
SECTION 6: Operations Test-Run Keep loose clothing out of the way of machinery and keep hair pulled back. Wear safety glasses during all operations on the shaper. Failure to comply may result in serious personal injury. Always wear a dust mask when operating the sander. Using this machine produces sawdust which may cause allergic reactions or respiratory problems. Disconnect power to the machine when performing any adjustments or maintenance. Failure to do this may result in serious personal injury.
General Sanding Contour Sanding For general wood sanding, position and secure table, turn the machine on, and slowly feed your workpiece into the belt or disc. For disc sanding, note the direction of the disc rotation and be sure to feed your workpiece into the disc’s downward spin. Also, be sure to keep the work table about 1 ⁄16" away from the belt or disc. Remove platen and move Small Upper Idler Roller rearward so the workpiece will not be accidentally forced against it.
Inside Sanding Sharpening To sand or grind an interior work area, the sanding belt must be fed through the workpiece and remounted on its rollers. Depending on your application, you may either remove the platen or keep it in place. Tilt the table to the desired sharpening angle and secure it. Using C-Clamps, attach a suitable wood scrap to the table. See Figure 22. This acts as an auxiliary table to support the workpiece. This table should be 1⁄16" away from the belt.
SECTION 7: MAINTENANCE Lubrication Disconnect power to the machine when performing any adjustments or maintenance. Failure to do this may result in serious personal injury. General Your combination sander is equipped with shielded and pre-lubricated ball bearings that require no lubrication for the life of the bearings. All bearings are common sizes and are readily available from a local bearing supply house or our Service Department.
Maintenance Notes Date Approximate Hours Of Use G1013 Combination Sander Maintenance Performed -21-
SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G1013 Combination Sander. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
MACHINE DATA SHEET Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1013 COMBINATION SANDER Design Type.................................................................................................... Bench Model Overall Dimensions: Base ................................................................................................................10" x 18" Height ....................................................................................
PARTS LIST REF PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21A 22 22A 23 24 25 26 27 28 29 P1013001 PWN01 P1013003 P1013004 PEC03M P1013006 P1013007 P6200 P1013009 PR01M PLW02 PN05 P1013013 PW03M P1013015 PS19M P1013017 P1013018 P1013019 P1013020 P1013021A PW03 P1012022A PB12 P1013024 P1013025 P1013026 PB04M P1013028 PEC07M PK34M P1013030B PVM30 P1013032 PN02 PW06 PSW05 PCB01 P1013037 PB31 P1013039 30A 30B 31A 32 33 34 35 36A 37 38 39 DESCRIPTION GUARD BACK WING NUT 10-24 TOP PIVOT BRA
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL#_____________________SERIAL#_______________________Order___________________________ The following information is given on a v
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