2'' PORTABLE PLANER MODEL G1017 INSTRUCTION MANUAL COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 1999 PRINTED IN U.S.A.
Table Of Contents PAGE 1. 2. 3. 4. 5. 6. 7. 8. 9. -2- SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS..................................................3-4 ADDITIONAL SAFETY INSTRUCTIONS FOR PORTABLE PLANERS ....................5 CIRCUIT REQUIREMENTS 110V OPERATION ....................................................................................................6 GROUNDING ............................................................................................................
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions For The Portable Planer 1. Ensure that the machine is firmly secured to a bench or the floor before use. 2. Always be aware of the condition of the wood you are planing. Pay particular attention to knots, splits, and other potential areas where the grain may be getting ready to separate. 3. Perform machine inspection and maintenance services promptly when called for. 4. Make sure the planer knives are sharp, balanced, and set correctly and securely.
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The G1017 planer operates on 110 volts. Under normal use, the motor draws approximately 16 amps at 110V. We recommend a 20 amp circuit breaker for 110V. This should be satisfactory for normal use, while providing enough protection against motor damage caused by power surges. Grizzly recommends that the circuit you use should be dedicated, (i.e., the G1017 should provide the only draw from that circuit).
SECTION 3: GENERAL INFORMATION Commentary Grizzly Industrial, Inc. is proud to offer the Model G1017 12" Portable Planer. This planer is a part of Grizzly’s growing family of fine machinery. When used according to the guidelines described in this manual, you can expect years of troublefree, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G1017 is a wood planer designed for portable or small shop use.
Unpacking Piece Inventory The Model G1017 12'' Planer is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. After all the parts have been removed from the carton, you should have: Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise filing a freight claim can be difficult. The G1017 is a heavy machine (85 lbs.
Clean up Site Considerations The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. The Model G1017 is designed to be portable. There are handles on both sides of the planer to aid in lifting and moving.
SECTION 4: ASSEMBLY Chip Deflector Wooden Base For your safety and proper machine operation, ensure that the chip deflector is secured before use. The chip deflector directs wood chips away from the cutterhead during operation and covers the cutterhead and feed rollers for operator safety. To secure the chip deflector: The wooden base yields greater stability and enables the planer to be fastened to a sturdy bench or floor when planing long stock. To construct the wooden base pieces: 1.
SECTION 5: CONTROLS On-Off Switch Depth Of Cut The on-off switch is located on the front of the planer. See Figure 4. The switch has a key which, when removed, allows the switch to be locked in the “off” position. To access the locking feature, push the switch to the “off” position and pull the switch key out. The planing depth is controlled by the crank handle on top of the planer. To extend the handle up for operation, pull out on the handle while folding it up.
SECTION 6: ADJUSTMENTS Extension Wings Your planer is equipped with front and rear extension wings. Each wing folds up for machine mobility and down for machine operation. To check alignment, lay a straightedge across the bed and wings. See Figure 6. 3. Move the straightedge to the other side of the bed and repeat step two. Re-check to ensure consistency from side to side. Without turning the set bolts, tighten the lock nuts. 4. To adjust the second wing, repeat steps one through three above.
Parallelism Before leaving the factory, the planer cutterhead was set parallel to the planer bed for even cutting. However, periodic inspections should be done to ensure accuracy, especially if the planer is jostled during transport. To check parallelism between the cutterhead and bed, switch planer off, wait for moving parts to stop and proceed as follows: 1. Construct a hardwood gauge as shown in Figure 7. 2.
If there is any variation between one side and the other, make adjustments as follows: Knife Setting 1. Remove the depth adjustment handle. 2. Loosen the six screws beneath the edge of the head piece and remove the top cover. 3. Release the tension on the idler bracket by loosening the Hex Bolt. 4. While maintaining the position of one of the two end sprockets (A), lift the drive chain and rotate the other sprocket to raise or lower the cutterhead assembly in the desired direction. See Figure 9.
The cutterhead knives on the G1017 planer are extremely sharp. Merely brushing your finger along the edge can result in a severe cut. Take extreme caution when doing any of the adjustments involving the cutterhead knives. Wear thick gloves anytime it is necessary to manually rotate the cutterhead assembly. To install and adjust the knives: 1. Turn leveling screws clockwise so the knife will be set low in the cutterhead using the socket head wrench provided. 2.
SECTION 7: OPERATIONS Test Run Planing Tips Once assembly is complete and adjustments are done to your satisfaction, you are ready to test the machine. Make certain you have removed any tools or gauges used in the adjustment or assembly process from the bed of the planer. • Inspect your lumber for twist or cup and surface one face on a jointer if necessary. • Scrape all glue off when planing laminated stock. Turn on the power supply at the main panel. Press the ON button.
Wood Types Wood Characteristics The species of wood, as well as its condition, have a dramatic effect on planing ability. The harder the wood (as illustrated by its shear strength), the more difficult it will be to plane. The species of wood, as well as condition, will affect planing ability. The harder the wood, the more difficult it will be to plane. We’ve included below, a list of wood characteristics you may encounter when planing.
Pitch & Glue Build-up - Glue and resin build-up on the rollers and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber as well as uneven knife marks and chatter. Notes Chip Marks or Indentations- Chip indentation or chip bruising is the result of wood chips not being thrown away from the cutterhead and out of the dust chute.
SECTION 8: MAINTENANCE General Knife Sharpening Regular periodic maintenance on your Model G1017 Planer will ensure its optimum performance. Make a habit of inspecting your planer each time you use it. Check for the following conditions and repair or replace when necessary. Knife sharpness is one of the most important factors in getting good results with the planer. Knives can be made to last a long time if care is taken in checking the condition of the wood which is put into the machine.
Motor V-Belt Keep the motor as clean as possible. Prevent any water, oil or wood chips from penetrating inside the motor. Be sure to clean the machine after every use. Do not use compressed air to remove saw dust. Dust may be forced into normally protected parts which may cause damage to the machine. The cutterhead is driven by a rubber V-belt located on the left side of the motor and cutterhead assembly. The feed rollers are driven by a chain on the right side of the motor and cutterhead assembly.
Feed Rollers The feed rollers rotate in bushing blocks that are spring-loaded. The feed rollers ride up on the board so roller pressure is maintained. If chips or sawdust build up between the bracket and bushing block, the amount of roller vertical travel will be reduced. See Figure 15. Routinely check and clean chips and sawdust from between the bushing blocks and brackets. To depress the rollers so that chips and sawdust can be easily removed: 1.
SECTION 9: CLOSURE The following pages contain parts diagrams / lists, general machine data and Warranty/Return information for your Model G1017 12'' Planer. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.