OWNER'S MANUAL PLANER G1021X

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MODEL G1021X

15" EXTREME SERIES PLANER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JK7980

PRINTED IN TAIWAN

Summary of content (52 pages)

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MODEL G1021X 15" EXTREME SERIES PLANER OWNER'S MANUAL COPYRIGHT © MARCH, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2007 (TS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Machine Data Sheet............................................
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SECTION 7: SERVICE ................................................................................................................... 24 About Service ........................................................................................................................... 24 Rotating/Changing Carbide Cutters ......................................................................................... 24 Chain Tension ............................................................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G1021X 15" Extreme Series Planer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
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Machine Data Sheet ��
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Identification C D A B E F H G Figure 1. G1021X Identification. A. B. C. D. E. F. G. H.
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. 10. NEVER LEAVE WHEN MACHINE IS RUNNING.
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Additional Safety Instructions for Planers 1. INSTRUCTION MANUAL. This machine presents significant safety hazards to untrained users. Read/understand this entire manual before starting the planer. 2. REACHING INSIDE PLANER. Never reach inside the planer or remove covers when the planer is connected to power. 3. INFEED CLEARANCE SAFETY. The infeed roller is designed to pull material into the cutterhead.
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SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Grounding In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connected to the grounding prong on the plug; likewise, the outlet must be properly installed and grounded.
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SECTION 3: SET UP Set Up Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! The Model G1021X is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assistance.
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Inventory NOTICE After all the parts have been removed from the two boxes, you should have the following items: Box 1: (Figure 3) Qty A. Planer Unit (not shown) .............................. 1 B. Extension Tables ........................................ 2 C. Dust Port .................................................... 1 D. Handwheel ................................................. 1 Tools and Hardware: Cap Screws M6-1 x 12 (Dust Port) ................... 3 Hex Bolts M6-1 x 12 (Dust Port) .............
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Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator. Working Clearances Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 4 for the minimum working clearances.
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Extension Tables Handwheel Components and Hardware Needed: Qty Extension Tables ............................................... 2 Hex Bolts M8-1.5 x 25 ....................................... 6 Set Screws M8-1.25 x 20 .................................. 6 Components and Hardware Needed: Qty Handwheel ........................................................ 1 Handwheel Handle ............................................ 1 Key 4 x 4 x 10.................................................... 1 Hi-Lo Scale ....
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Dust Port Gearbox Oil Level Before starting your machine for the first time, make sure the gearbox has oil. DO NOT attach the dust port if you do not intend to connect your planer to a dust collection system. Accumulated wood chips could cause a malfunction, resulting in personal injury or damage to the planer. To check the gearbox oil level: 1. Using a 14mm wrench, remove the gearbox fill plug (Figure 9). Components and Hardware Needed: Qty Dust Port ...................................................
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Test Run Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. To perform a test run: 1. Read the entire instruction manual, and make sure oil is in the gearbox. 2. Make sure all tools and foreign objects have been removed from the machine. 3. Put on safety glasses, and secure loose clothes or long hair. 4. Connect the planer to the power source. 5.
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SECTION 4: OPERATIONS Basic Operation Operation Safety The basic steps of operating the planer are as follows: Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. 1. Put on safety glasses. 2. Unless your workpiece starts very flat, surface plane the workpiece on a jointer until it is flat. 3.
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Operation Tips • Feed Speed Inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface. The infeed and outfeed rollers power the stock through the planer while keeping boards flat and providing a consistent rate of movement. • Use the full width of the planer.
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Bed Rollers To adjust the bed rollers: 1. Lower the table to give yourself at least 4" of working room below the cutterhead. 2. Loosen the locking set screws (Figure 12) above the roller adjusters (4 total). Adjustment Height Range ..........0.002"–0.020" Tools Needed: Qty Hex Wrench 3mm.............................................. 1 Open End Wrench 12mm .................................. 1 Rotacator (optional, Page 20) ...........................
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SECTION 5: ACCESSORIES G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjusting any planer, so that nasty surprises such as non-parallel and chattered cuts can be eliminated. Helps adjust infeed/outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to 0.001". Indicator rotates 360˚.
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G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper Essential for planing, jointing, or sanding to critical tolerances. These traditional dial calipers are accurate to 0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. An absolute treat for the perfectionist! G5562—SLIPIT® 1 Qt.
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SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Refer to Lubrication on Page 23 for specific lubrication instructions.
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Lubrication The Model G1021X features factory-sealed bearings. Should a bearing fail, your planer will probably develop a noticeable rumble/vibration, which will increase when the machine is put under load. Bearings are standard sizes and can be replaced through Grizzly. Proper lubrication of other planer components are essential for long life and trouble-free operation. Below is a list of components that require periodic lubrication. Schedules are based on daily use.
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SECTION 7: SERVICE Always disconnect power to the machine before performing service adjustments. Failure to do this may result in serious personal injury. In addition, each cutter has a reference dot on one corner. As the cutter is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the cutter should be replaced.
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Chain Tension Table Parallelism Tools Needed: Qty Phillips Screwdriver #2 ...................................... 1 Wrench or Socket 12mm ................................... 1 Maximum Allowable Tolerances: Cutterhead/Table Side-to-Side .................. 0.002" Head Casting/Table Front/Back ................ 0.020" The chain drive transfers movement from the handwheel to elevate the table. The chain drive can be adjusted to remove slack if the chain stretches over time or during table leveling procedures.
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Table Parallelism Inspection Use your Rotacator to inspect the table parallelism. If you do not have a Rotacator, a wood block and feeler gauges may be used, but extra care must be taken to ensure accuracy. If the table is not within the maximum allowable tolerances, it must be adjusted. 6. Carefully turn the sprocket (clockwise to lower the table; counterclockwise to raise the table) just enough to position the next tooth at the marked location, then fit the chain around sprocket again. 7.
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Rollers & Chip Breaker Heights 2. Lower the table at least 4" below the head casting and lock the table in place. 3. Remove the dust port, top cover, and belt cover. 4. Using a Rotacator, find BDC of any carbide insert edge by slowly rocking the cutterhead pulley back and forth, and set the Rotacator dial to zero, as shown in Figure 29. Distance Below Cutter Edge at BDC* Infeed Roller .............................................. 0.040" Chip Breaker ............................................. 0.
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To adjust the height of the infeed and outfeed rollers, and the chip breaker using wood blocks and a feeler gauge: Jam Nut 1. Make the wood blocks by cutting a STRAIGHT 6' long 2x4 in half. Note: Having the wood blocks at an even height is critical to the accuracy of your overall adjustments. For best results, remove board warpage by squaring the narrow sides of the 2x4 with a jointer and table saw before cutting in half. Set Screw Figure 30. Roller height adjustment controls. 10.
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7. Lock the table height in place, as the wood blocks will now be your reference points for the rest of the adjustments. Spring Tension 8. Loosen the feed roller adjustment screws (Figure 30) and turn the adjustment bolts on each end to raise the feed roller above the wood block (if necessary), then bring it back down so it just touches the wood block on both sides. Tools Needed: Qty 5mm Hex Wrench .............................................. 1 9.
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Chip Deflector Positioning Chip Deflector Gap Setting Qty If Planer Used w/Dust Collector ...................... 1⁄4'' If Planer Used w/o Dust Collector .................. 1⁄16'' Tools Needed: Qty Wrench or Socket 10mm ................................... 1 Hex Wrench 5mm .............................................. 1 The chip deflector keeps chips from falling onto the outfeed roller. Scale Calibration Tools Needed: Qty Phillisp Screwdriver ........................................... 1 Calipers .........
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Anti-Kickback Fingers Pulley Alignment The Model G1021X provides an anti-kickback system as a safety feature. The anti-kickback fingers hang from a rod suspended across the cutterhead casting. The anti-kickback fingers should be inspected regularly. Tools Needed: Qty Straightedge .......................................................1 Wrench 17mm ....................................................2 Wrench 14mm ....................................................2 Phillips Screwdriver #2 ...............
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Troubleshooting Guide Motor & Machine Operation Symptom Possible Cause Motor will not start. 1. Thermal overload relay inside mag- 1. Press the RESET button on the thermal netic switch has tripped. overload relay; investigate reason it tripped to prevent future problems. 2. Low voltage. 2. Check power line for proper voltage. 3. Open circuit in motor or loose connec- 3. Inspect all lead connections on motor for loose or open connections. tions. Possible Solution Fuses or circuit breakers blow. 1.
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Cutting Symptom Possible Cause Possible Solution Excessive snipe (gouge in the end 1. One or both of the bed rollers are set 1. Lower the bed rollers of the board that is uneven with the (Page 19). too high. rest of the cut). 2. Outfeed extension table set too low. 2. Raise the outfeed extension table (Page 14); sometimes raising outfeed extension Note: A small amount of snipe is table slightly higher than the table helps. inevitable with all types of planers. 3. Chipbreaker set too low. 3.
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Electrical Components Figure 38. Magnetic Switch. Figure 39. Motor Junction Box.
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Wiring Diagram �� G1021X 15" Extreme Series Planer ��
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-36- � � �� Planer Body Breakdown G1021X 15" Extreme Series Planer
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Table and Base Breakdown 43 48 49 43 50 143 43 70 144 80 143 69 144 70 78 145 190 52 78 146 79 80 80 146 145 82 82A 53 79 213 46 44 214 215 51 44 45 83 212 44 64 63 36 45 36 62 63 55 73 57 75 76 55 65 68-1 68-2 55 73 66 67 68 62 73 57 75 76 77 57 75 76 G1021X 15" Extreme Series Planer -37-
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-38- �� Internal Gearbox Breakdown G1021X 15" Extreme Series Planer
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G1021X 15" Extreme Series Planer �� External Gearbox Breakdown -39-
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-40- � �� Stand and Motor Breakdown G1021X 15" Extreme Series Planer
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Label Placement 231 229 226 230 240 232 225 233 241 234 227 239 228 236 237 235 238 Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1033084 PULLEY COVER 40-4 P1021X40-4 SWITCH COVER (FRONT) 2 PFB01M FLANGE BOLT M6-1 X 12 41 P1021Z041 MOUNTING SHAFT 3 PVM59 V-BELT M-59 3L590 42 P1021Z042 SWITCH MOUNT BRACKET 4 PB07M HEX BOLT M8-1.25 X 25 43 P1021043 COLUMN 5 P1021005 SPECIAL WASHER 44 P1021044 SPINDLE NUT 6 P1033085 KNOB 5/16"-18 45 P1021045 ELEV.
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REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P6205 BEARING 6205-2RS 150 PK21M KEY 5 X 5 X 23 101 PK41M KEY 8 X 8 X 40 151 P1021151 OUTFEED ROLLER 102 P1021X102 SPIRAL CUTTERHEAD 15" 152 P1021152 SPRING 106 P1033099 CHAIN TENSIONER 153 P1021153 BUSHING BLOCK 107 P1021107 OIL PLUG 154 P1021154 CHIPBREAKER 108 P1021108 OIL SEAL 28 X 40 X 8 155 PN01M HEX NUT M6-1 109 P1021Z109 GEAR BOX 156 PSS11M SET SCREW M6-1 X 16 110 P1021110 GASKET 157 P1021157 CHIPB
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REF PART # DESCRIPTION REF PART # DESCRIPTION 201 PSS01M SET SCREW M6-1 X 10 224 PH7653015 TORX BIT T20 202 PN08M HEX NUT M10-1.
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Notes G1021X 15" Extreme Series Planer -45-
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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