MODEL G1033X 20" 5HP SPIRAL CUTTERHEAD PLANER OWNER'S Manual Copyright © FEBRUARY, 2006 By Grizzly Industrial, Inc., Revised April, 2010 (tr) Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Manual Accuracy............................................ 2 Contact Info.................................................... 2 Identification.................................................... 3 Machine Data Sheet....................................... 4 SECTION 1: SAFETY........................................ 6 Safety Instructions for Machinery................... 6 Additional Safety for Planers..........................
INTRODUCTION Manual Accuracy Contact Info We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake. We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, please call or write us at the location listed below.
Identification A B C J D A E H F O V G I I H K L Figure 1. G1033X identification. A. Control Box and Panel B. Return Rollers C. Table Height Handwheel D. Gearbox E. Table Height Scale F. Speed Control Knob G. Table Locks H. Lifting Bar I. Extension Wing J. Dust Hood K. V-Belt Cover L. Motor and Magnetic Switch Access Panel Model G1033X (Mfg.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1033X 20" 5 HP SPIRAL CUTTERHEAD PLANER Product Dimensions: Weight.............................................................................................................................................................. 875 lbs. Length/Width/Height.........................................................................................................................
Cutterhead Info Cutterhead Type........................................................................................................................................ Spiral Cutterhead Dia....................................................................................................................................... 3-1/4 in. No. Of Cutter Spirals......................................................................................................................................... 4 No.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
safety instructions for machinery 7. Only allOw trained and prOperly supervised persOnnel tO Operate machinery. Make sure operationinstructionsaresafeandclearly understood. 8. Keep children/visitOrs away. Keep all children and visitors away from machinery. When machine is not in use, disconnect it from power, lock it out, or disable the switch to make it difficult for unauthorizedpeopletostartthemachine. 9. unattended OperatiOn.
Additional Safety for Planers 1. Instruction manual: This machine presents significant safety hazards to untrained users. Read/understand this entire manual before starting the planer. 2. Infeed clearance Safety: The infeed roller is designed to pull material into the cutterhead. Always keep hands, clothing, and long hair away from the infeed roller during operation to prevent serious injury. 3. Body position while operating: The workpiece may kick out during operation.
SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Before placing the machine, consider the availability and proximity of an adequate power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed.
SECTION 3: SET UP This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! This machine and its components are very heavy. Get lifting help and use power lifting equipment such as a forklift to move the machine.
Inventory A After all the parts have been removed from the crate, you should have the following items: Box Inventory (Figure 3) Qty A. Planer Unit................................................... 1 B. Dust Hood................................................... 1 C. Table Extension Wings................................ 2 D. Handwheel.................................................. 1 E. Hardware and Tools (Not Shown) • T-Handle Wrench T-25.......................... 1 • Torx Drivers T-25.................
Hardware Recognition Chart -12- Model G1033X (Mfg.
Cleanup Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d u sing t h e s e p r o d u c t s to c l e a n m a c hin e r y. The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative has been your machine's close ally and guardian since it left the factory.
Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Moving & Placing Planer Extension Wings Components and Hardware Needed: Qty Table Extension Wings....................................... 2 Hex Bolts M8-1.25 x 25...................................... 6 Set Screws M8-1.25 x 20................................... 6 The Model G1033X is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the crate.
Handwheel Dust Hood Components and Hardware Needed: Qty Handwheel......................................................... 1 Handwheel Bushing........................................... 1 Handwheel Handle............................................. 1 Hex Nut M12-1.75............................................... 1 Flat Washer 12mm............................................. 1 Key 4 x 4 x 10..................................................... 1 Components and Hardware Needed: Qty Dust Hood............
Gearbox Oil Level Connecting to Power Before starting your machine for the first time, make sure the gearbox has oil. The proper oil level is just even with the bottom of the fill plug hole. The gearbox uses 80W-90W gear oil. Now is the time to connect your planer to the power source. Make sure you have read Circuit Requirements on Page 9, before doing so. To check the gearbox oil level: 1. Using a 14mm wrench or socket, remove the gearbox fill plug (Figure 11).
Tighten V-Belts The final step in the set up process must be done after approximately 16 hours of operation. During this first 16 hours, the V-belts will stretch and seat into the pulley grooves. After this 16 hours, the Vbelts must be tensioned or your belts will slip and burn out. Refer to Page 23 when you are ready to perform this important adjustment. Note: Pulleys and belts run very hot. This is a normal condition. Allow them to cool before making adjustments.
SECTION 4: OPERATIONS Operation Safety Basic Operation The G1033X table moves approximately 1⁄16" with one turn of the handwheel. Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery.
Operation Tips Feed Speed • Inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface. The infeed and outfeed rollers power the stock through the planer while keeping boards flat and providing a consistent rate of movement. • Use the full width of the planer.
Bed Rollers Adjustment Height Range......... 0.002"–0.020" Tools Needed: Qty Hex Wrench 3mm............................................... 1 Open End Wrench 14mm................................... 1 Rotacator (optional, Page 21)............................ 1 To adjust the bed rollers: 1. Lower the table to give yourself at least 4" of working room below the cutterhead. 2. Loosen the locking set screws (Figure 14) above the roller adjusters (4 total).
SECTION 5: ACCESSORIES G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjusting any planer, so that nasty surprises such as non-parallel and chattered cuts can be eliminated. Helps adjust infeed/outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to 0.001". Indicator rotates 360˚.
Basic Eye Protection T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox® Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 H9893—Replacement Inserts (10 Pack) These indexable carbide inserts can be rotated to provide four factory sharp edges before replacement.
SECTION 6: MAINTENANCE V-Belts Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Close the V-belt cover and motor access panel. Gear Box: Gear box oil should be changed after the first 20 hours of operation (see Figure 24). Note: The correct tension for the V-belts is 1⁄4" deflection when pushed in the center with moderate pressure. After the first 16 hours of belt life, retension them, as they will stretch and seat during this time. Replace with 80W-90W gear oil. Inspect levels periodically and change yearly. Replace gear oil more frequently under heavy use.
SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Motor & Machine Operation Symptom Possible Cause Possible Solution Motor will not start. inside 1. Press the RESET button on the thermal overload relay; investigate reason it tripped to prevent future problems. 2.
Cutting Symptom Possible Cause Excessive snipe (gouge in the end of 1. One or both of the bed rollers are set the board that is uneven with the rest of too high. the cut). 2. Outfeed extension slopes down or is not level with the main table. Note: A small amount of snipe is 3. Chipbreaker or pressure bar set too inevitable with all types of planers. The low. key is minimizing it as much as possible. 4. Workpiece is not supported as it leaves the planer. Possible Solution 1.
Rotating/Changing Carbide Cutters Tools Needed: Qty T-Handle Wrench w/T-25 Torx Driver................. 1 The cutterhead is equipped with 96 indexable carbide cutters. Each cutter can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ to reveal a fresh cutting edge (Figure 26). In addition, each cutter has a reference dot on one corner.
Chain Tension Tools Needed: Qty Phillips Screwdriver #2....................................... 1 Wrench or Socket 14mm.................................... 1 The chain drive transfers movement from the handwheel to elevate the table. The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened during table leveling procedures. To adjust the chain tension: 1. Disconnect the planer from the power source! 2. Remove the motor access panel.
How the table sits in relation to the head casting from front-to-back is also important (see Figure 29). Because the feed rollers, pressure bar, and chip breaker will be adjusted off the table position, the tolerances on the front-to-back positioning are not as critical as the cutterhead/table side-to-side positioning. Therefore, the maximum allowable tolerance for the front-to-back parallelism is not more than 0.020".
7. Repeat Steps 4–6 with each sprocket that needs to be adjusted until the table-tocutterhead clearance is within 0.016" from one side to the other. 8. Make sure the chain is properly fitted on the sprockets, and tighten the idler sprocket and lock bolts. 9. Micro-adjust the table position by loosening the cap screws shown in Figure 30 and lifting the table upward or downward until the table and cutterhead are in alignment.
2. Make sure the cutters are set correctly. 3. Lower the table at least 4" below the head casting and lock the table in place. Infeed Roller 4. Remove the dust port, top cover, and belt cover. 5. Using your Rotacator, find BDC of any carbide insert edge by slowly rocking the cutterhead pulley back and forth, and set the Rotacator dial to zero, as shown in Figure 32. Jam Nuts Outfeed Roller Set Screws Figure 33. Infeed and outfeed height adjustment controls (one side shown). 10.
To adjust the height of the infeed and outfeed rollers, chip breaker and pressure bar using wood blocks and a feeler gauge: 1. Build the wood blocks by cutting a STRAIGHT 6' long 2x4 in half. Note: Having the wood blocks at an even height is critical to the accuracy of your overall adjustments. For best results, remove board warpage by squaring the 2x4 with a jointer and table saw before cutting in half. 2. Disconnect the planer from the power source! 3. Lower the bed rollers below the table. 4.
Spring Tension Tools Needed: Qty Hex Wrench 6mm............................................... 1 Roller spring tension must be adjusted so that feed roller pressure is uniform. Roller spring tension will vary, depending on the type of wood you plane. This is usually determined from trial-anderror. Generally speaking, less spring tension is more forgiving on workpieces. Therefore, if you primarily plane milled lumber with relatively consistent surfaces, you can get away with having less spring tension.
Scale Calibration Anti-Kickback Fingers Tools Needed: Qty Phillips Head Screwdriver #2............................. 1 Calipers.............................................................. 1 The Model G1033X provides an anti-kickback system as a safety feature. The anti-kickback fingers hang from a rod suspended across the cutterhead casting. The anti-kickback fingers should be inspected regularly. The scale can be adjusted for accuracy. The machine will need to be run to make proper adjustments.
Pulley Alignment 3. Loosen the fasteners that hold the motor to the brackets shown in Figure 42 just enough to allow the motor to be repositioned. Tools Needed: Qty Straightedge........................................................1 Wrench 14mm.....................................................2 Phillips Screwdriver #2........................................1 Proper pulley alignment (see Figure 41) prevents premature belt wear.
Electrical Components Control Panel Motor Junction Box Magnetic Switch Model G1033X (Mfg.
Wiring Diagram COLOR KEY CONTROL PANEL (viewed from behind) Control Box Br Bk Bl BLACK Bk Bk Ground START Gn POWER STOP Bl Gn Br Gn Br Bk WHITE Wt GREEN Gn RED Rd BLUE Bl BROWN Br MAGNETIC SWITCH Bl E Bk T A Gn S Bk R/1/L1 Bk R Wt Bk S/3/L2 Gn View this page in color at www.grizzly.com.
179 180 18 133 73 18-2 18-1 177 178 32 33 34 31 176 117 12 159 175 174 7 234A 52A 30 13 91 29 7 172 233A 27 28 22 171 38 98 26 7 17 52A-3 2021 91-4 25 98 23 91-3 51 98 91-6 35 11 36 200 12 13 91-5 91-7 24 52A-1 14 50 23 15 49-1 9 10 14 8 13 49-3 49 52A-2 13 7 6 16 5 49-4 20 4 62 12 3 61 45 47 49-2 40 2 60 46 43 1 73 64 44 59 42 72 41 71 79 58 9 70 53 85 69 69 116 84 62 68 54 80 44 67 91-2 83 55 63 61 68 82 66 23 69 81 65 48 7 80 69 70 61 44 62 5 79 91-1 95A 78 59 75 56 77 117 90 74 57 89 14 88 61 53 87 7
Headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18-1 18-2 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 ROUND KNOB 5/16-18 V-BELT COVER V-BELT M59 3L590 STUD HEX BOLT M8-1.25 X 20 FENDER WASHER 8MM FLANGE SCREW M6-1 X 12 PULLEY GUARD HEX NUT 5/16-18 CUTTERHEAD PULLEY DUST HOOD ASSEMBLY HEX BOLT M6-1 X 12 FLAT WASHER 6MM CAP SCREW M6-1 X 12 UPPER COVER FLAT WASHER 6MM CAP SCREW M6-1 X 16 HANDWHEEL ASSEMBLY HANDWHEEL HANDLE M12-1.
REF PART # DESCRIPTION REF PART # DESCRIPTION 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 91-1 91-2 91-3 91-4 91-5 91-6 SHAFT 15.875 X 710 CHIP BREAKER SPROCKET EXT RETAINING RING 12MM E-CLIP 15MM SPACER ANTI-KICKBACK FINGER LOCK ROD SHAFT 19.95 X 680 HEX NUT M12-1.75 INFEED ROLLER CHAIN CAP SCREW M8-1.
Table Parts Breakdown 113 107 117 119 114 115 118 116 117 119 108 107 115 109 113 112 183 111 110 108 184 155 109 151 111 67 161 110 156 185 186 187 157 158 135 189 159 136 134 135 149 188 150 151 137 160 152 133 138 153 154 40 144 139 145 140 26 141 108 142 146 147 148 143 -42- Model G1033X (Mfg.
Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 26 40 67 107 108 109 110 111 112 113 114 115 116 117 118 119 133 134 135 136 137 138 139 140 141 142 FLAT WASHER 8MM SET SCREW M10-1.5 X 12 EXT RETAINING RING 12MM EXTENSION WING HEX BOLT M8-1.25 X 25 SET SCREW M8-1.25 X 20 THREADED GIB LOCK ROD CAP SCREW M8-1.25 X 16 TABLE ROLLER SHAFT MIDDLE TABLE GIB SET SCREW M6-1 X 12 BALL BEARING 6201ZZ TABLE ROLLER LOCK HANDLE M12-1.75 FLAT WASHER 12MM HEX BOLT M12-1.75 X 50 LEADSCREW NUT 15.5 X 41.
Stand/Motor Parts Breakdown 169V2-7 169V2-2 169V2-3 169V2-4 169V2-6 169V2-5 229 125 230 231 165 129 130 232 166 132 169V2-1 169V2 41 128 127 132 126 167 16 133 167 170 120 133 131 162 164 7 169V2-8 168 163 182 121 73 125 7 124 220 221 123 222 203 202 39 223 224 39-1 122 39-2 226 92 228 39-4 -44- 225 227 39-3 Model G1033X (Mfg.
Stand/Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 7 16 39 39-1 39-2 39-3 39-4 41 73 92 120 121 122 123 124 125 126 127 128 129 130 131 132 133 162 163 164 165 166 FLANGE SCREW M6-1 X 12 FLAT WASHER 6MM MAG SWITCH SDE MPE-30 CONTACTOR SDE MA-30 220V MAG SWITCH FRONT COVER OL RELAY SDE RA-30 22-34 MAG SWITCH BACK COVER SET SCREW M8-1.25 X 12 HEX NUT M12-1.75 FOOT FLAT HD SCR M6-1 X 20 PANEL CABINET STAND FRONT COVER HEX NUT M5-.
Labels & Cosmetic 217 204 209 208 211 218 214 203 219 215 207 212 210 205 206 206 206 REF PART # DESCRIPTION REF PART # DESCRIPTION 203 204 205 206 207 208 209 210 GRIZZLY NAMEPLATE-LARGE MODEL NUMBER LABEL WARNING LABEL-SHUT COVER LUBRICATION LABEL UNPLUG 220V LABEL-HORIZ.
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
WARRANTY AND RETURNS WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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