PORTABLE DUST COLLECTOR MODEL G1163 INSTRUCTION MANUAL COPYRIGHT © 1994 BY GRIZZLY INDUSTRIAL, INC. REG # TX 4 039 729 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 1999. PRINTED IN U.S.A.
TABLE OF CONTENTS PAGE 1. SAFETY · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2 SAFETY INSTRUCTIONS FOR POWER TOOLS · · · · · · · · · · · · · · · · · · · · · · · · · · 2 ADDITIONAL SAFETY INSTRUCTIONS FOR THE DUST COLLECTOR · · · · · · · · 4 2.
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible dangers. This manual uses a series of symbols which are intended to convey the level of criticality of the safety message. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure it is rated Hard Service (grade S) or better. Conductor size must be 16 A.W.G. for cords up to 100 feet in length. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions For The Dust Collector 1. This dust collector is to be used for wood dust collection only. DO NOT use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Metallic debris will contact the spinning impeller and could spark. The spark could then cause a sawdust explosion and severe fire hazard. Also, DO NOT pick up material which cannot safely pass through the impeller such as solid wood scraps. 2.
SECTION 2: GENERAL INFORMATION Grizzly Industrial, Inc. is proud to introduce the Model G1163 Portable Dust Collector. This dust collector is a part of Grizzly’s growing family of fine machinery. When used according to the guidelines described in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The G1163 Dust Collector features 450 cubic feet per minute of air movement and has a static pressure rating of 2.76".
Unpacking Piece Inventory The Model G1163 Dust Collector is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. With all the parts removed from the container, you should have: Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise filing a freight claim can be difficult.
CIRCUIT LOADING When placing the G1163 Dust Collector in your shop, three major considerations should be addressed - working clearances, lighting and electrical, and circuit loading. Each of these considerations will have a dramatic impact on the performance and safety of this machine. WORKING CLEARANCES Working clearances can be defined as the safe distance between other machines and obstacles that may limit material being processed, or person(s) operating those machines.
SECTION 3: ASSEMBLY Beginning Assembly Base Assembly of the G1163 is easily accomplished. We have organized the assembly process into the following sections: Position the base plate upside down and locate the casters so they are within easy reach. Mount the casters to the base plate by pressing them into the 4 caster shank holes on the base. See Figure 2. A. Base B. Handle Bar C. Collector Body and Fan/Motor Assembly D. Collection Bag E.
Handle Bar Align the handle bar mounting holes on the bar and the base. Tighten with the four (4) flat head screws provided. See Figure 3. Collector Body/ Motor Assembly Position the motor mounting holes over the holes on the raised platform on the base. Secure the motor with the four (4) bolts provided. See Figure 4. Figure 3. Handle bar attached to the base plate. Figure 4. Motor/collector body mounted on base.
Collection Bag Wall Mount Bracket Fit the collection bag to the outfeed end of the collector body and secure with the provided clamp. See Figure 5. This dust collector is wall mountable. Secure the two mounting brackets to your shop wall with four (4) screws or four (4) nails. The holes on the mounting brackets must be 63/4" apart to accommodate the width of the mounting holes on the base. (Some additional blocking may be required to ensure wall strength is sufficient to support the dust collector.
SECTION 4: OPERATIONS Test Run Set Up Please review the safety rules if you are not sure about the risks associated with operating this machine. Turn on the power supply at the main panel if not already on. Press the ON switch and be ready to switch OFF just in case there is a problem. The dust collector should run smoothly and be free of vibration or rubbing noises. Unusual or strange sounds or symptoms must be investigated and the problem corrected before proceeding further.
Mobile Stationary For mobility, the G1163 is mounted on casters and can be moved within close proximity to your woodworking machines. You will need a flexible duct to connect each machine with a collection hood. If you wish to specifically direct air flow while the dust collector is attached to more than one machine, you will need to add a blast gate for each machine. The G1163 can be set up as a stationary unit, however keep in mind it can only service one machine at a time.
System Grounding Since plastic hose is abundant, relatively inexpensive, easily assembled, and airtight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic piping, including plastic flex-hose, is an insulator, and dust particles moving against the walls of the pipe create a static electrical charge build-up.
SECTION 5: MAINTENANCE General Impeller Tightening Periodic maintenance will ensure safe operation, long dust collector life, and low overall cost of operation.
SECTION 6: CLOSURE The following pages contain general machine data, parts diagram, parts list and Warranty/Return information for your Model G1163 Dust Collector. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
PARTS DIAGRAM AND PARTS LIST 21 18 23 16 22 15 17 12 20 11 14 10 13 4 9 8 3 7 2 24 REF PART # 1 DESCRIPTION REF PART # DESCRIPTION 001 P1163001 CASTER 014 P1163014 COLLECTOR BODY 002 P1163002 BASE 015 P1032019 PACKING 003 P1163003 HANDLE 016 P1032018 MOTOR 004 PFH16 FLAT HD SCREW 1/4" - 20 x 1 1/4" 017 PFB03 FLANGE BOLT 1/4" - 20 x 1/2" 007 PS09M PHLP HD SCREW M5 - 0.
MACHINE DATA SHEET Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G1163 PORTABLE DUST COLLECTOR Design Type...................................................................................................... Floor Model Overall Dimension & Specifications: Base ................................................................................................................14" x 14" Height .............................................................
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