5 HP DUST COLLECTOR OWNER'S MANUAL G5954

ManualsBrandsGrizzly ManualsDust CollectorG5954

MODEL G5954

5 HP DUST COLLECTOR

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JK8167 PRINTED IN TAIWAN

Summary of content (32 pages)

PAGE 1
MODEL G5954 5 HP DUST COLLECTOR OWNER'S MANUAL COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PAGE 2
��
PAGE 3
Table of Contents INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ................................................................................................................................ 2 Machine Data Sheet............................................
PAGE 4
INTRODUCTION Foreword Contact Info We are proud to offer the Model G5954 5HP Dust Collector. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. If you have any comments regarding this manual, please write to us at the address below: We are pleased to provide this manual with the Model G5954.
PAGE 5
Machine Data Sheet �� Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 �� Weight.............................................................................................................................................................. 320 lbs. Length/Width/Height.....................................................................................................................
PAGE 6
�� No Of Upper Bags.............................................................................................................................................2 Upper Bag Cap...................................................................................................................................21.9 cu. ft. Lower Bag Cap...................................................................................................................................14.8 cu. ft. No Of Lower Bags.......
PAGE 7
�� Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 �� PERFORMANCE CURVE CFM STATIC PRESSURE (Inch/H2O) 5 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS HP Volts Amps Inlet Dia. Max SP Max CFM 3184 11.2 5 220 34 Impeller Dia. 9" 13" Restrictor Plate (Inches) ø 9" ø 8" ø 7" ø 6" ø 5" ø 4" ø 3" ø 2" ø 1" ø 0" Static Pressure (Inch/H2O) 5.5 6.4 7.8 8.8 10.0 10.6 10.7 10.8 10.9 11.
PAGE 8
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
PAGE 9
Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. 10. NEVER LEAVE WHEN MACHINE IS RUNNING.
PAGE 10
Additional Safety for Dust Collectors 1. MACHINE USE. Do not use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Also, do not pick up material which cannot safely pass through the impeller such as solid wood scraps. 2. KEEPING FINGERS SAFE. Do not place your hands or tools near the open inlet during operation for any reason including, but not limited to, unclogging material and testing suction.
PAGE 11
SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G5954 motor draws the following amps under maximum load: Motor Draw at 220V ..............................34 Amps Circuit Requirements We recommend using a dedicated circuit for this machine.
PAGE 12
SECTION 3: SET UP Inventory C E D After all the parts have been removed from the two boxes, you should have the following items: Large Component Inventory (Figure 2) Qty A. Casters (shown attached to base plate) .... 4 B. Base Plate .................................................. 1 C. Motor/Fan Assembly .................................. 1 D. Stand Legs ................................................. 4 E. Collector .....................................................
PAGE 13
Cleaning When cleaning, avoid chlorine-based solvents, such as acetone or brake parts cleaner, as they may damage painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product. Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire.
PAGE 14
Base and Motor/Fan Components and Hardware Needed: Qty Base .................................................................. 1 Casters .............................................................. 4 Flange Bolts 5 ⁄ 16-18 x 1⁄ 2" ................................. 32 Stand Legs ........................................................ 4 Motor/Fan Assembly ......................................... 1 To assemble the base: 1.
PAGE 15
3. Press-fit the 4-in-1 inlet adapter onto the collector inlet, as shown in Figure 8. 3. Attach each upper bag support to an upper bag support extender using the 1⁄4-20 x 1⁄ 2 hex bolts. 4. Attach each upper bag support to the Collector using two 5 ⁄ 16-18 x 3 ⁄4 hex bolts. 5. Hang an upper bag from an upper bag support extender. 6. Pull the bottom of the upper bag over the lip of the collector below it, and fasten it in place with a bag clamp, as shown in Figure 9. Figure 8.
PAGE 16
SECTION 4: OPERATIONS Operation Safety Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. General The Model G5954 is designed to be a central dust collector system, and is capable of collecting dust from multiple machines running simultaneously. Grizzly offers a complete line of dust collection accessories for setting up a stationary system.
PAGE 17
Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure. Figure 10. Examples of metal pipe and components. Plastic Duct Plastic duct is also a popular material for home shops.
PAGE 18
System Design Step 1. Decide Who Will Design For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a simple design. If you have a large shop or end up designing a complicated system, then we recommend additional research beyond this manual, and that you seek the help of an expert. Step 2.
PAGE 19
3. Directional changes should be kept to a minimum. The more directional change fittings you use directly increases the overall resistance to airflow. 4. Gradual directional changes are more efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction). 5. Each individual branch line should have a blast gate immediately after the branch to control suction from one machine to another. 6.
PAGE 20
Determining Main Line Duct Size The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM. For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time. Mark your drawing as in Figure 19, but using the inlet size for your dust collector as the main line.
PAGE 21
Calculating Duct Resistance Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible pipe and 90˚ elbows. The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine.
PAGE 22
—If the CFM for your static pressure loss is above the requirement of the woodworking machine, then the line will most likely be successful. —If the CFM for your static pressure loss is below the requirement of the machine, then that line will not effectively collect dust. You must modify some of the factors in that line to reduce the static pressure loss.
PAGE 23
SECTION 5: ACCESSORIES H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow.
PAGE 24
Electrical Components Figure 31. Model G5954 Switch Wiring. Figure 32. Model G5954 Junction Box Wiring.
PAGE 25
Wiring Diagram �� G5954 5HP Dust Collect
PAGE 26
G5954 Parts Breakdown �� -24- � �� G5954 5HP Dust Collector
PAGE 27
G5954 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 10-1 10-2 10-3 10-4 10-5 10-6 11 12 13 13-1 13-2 13-3 13-4 14 16 P5954001 PFB01 P5954003 P5954004 P5954005 P5954006 P5954007 P5954008 P5954009 P5954010 P5954010-1 P5954010-2 P5954010-3 P5954010-4 P5954010-5 P5954010-6 P5954011 P5954012 P5954013 P5954013-1 P5954013-2 P5954013-3 P5954013-4 P5954014 PB18 CASTER FLANGE BOLT 5/16-18 X 1/2 BASE PLATE STAND LEG STAND LEG INLET HOUSING TURBO FAN INLET COVER 4-IN-1 INLET ADAP
PAGE 28
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
PAGE 29
��
PAGE 30
��
PAGE 31
PAGE 32
��