ANGLE GRINDER MODEL G5968/9 INSTRUCTION MANUAL COPYRIGHT © DECEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD for the tool. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
INTRODUCTION Commentary We are proud to offer the Grizzly Model G5968/9. The Model G5968/9 Angle Grinder is part of a growing Grizzly family of fine power tools. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G5968/9 Angle Grinder is the perfect grinder for detailed grinding tasks in hard to reach places.
OPERATION INSTRUCTIONS Selecting Abrasive The best results from your Model G5968/9 Angle Grinder will be accomplished using the proper grit abrasive. As a rule, you will want to start with a more coarse grinding or sanding grit for removing large defects or rough spots, then work through finer grits until you achieve the smoothness and quality you desire. With the disc you have determined to be sufficient for the job, and having a firm grip on the grinder, squeeze the trigger and grind the work evenly.
MAINTENANCE General Brushes Regular periodic maintenance on your Model G5968/9 Angle Grinder will ensure its optimum performance. Make a habit of inspecting your grinder each time you use it. Check for the following conditions and repair or replace when necessary: The brushes need to be checked periodically to ensure optimum performance. If the brushes need to be replaced, simply unscrew the plastic cap on both sides of the grinder back by the trigger. Pull out and inspect the brushes.
-6- 36 37 38 39 40 41 35 46 45 44 43 33 34 42 26 31 32 29 30 28 27 25 24 48 Disc 21 23 22 9 21 20 19 50 18 8 17 1 7 5 16 15 14 13 6 12 1 11 4 2 10 3 1 Model G5968 Parts Breakdown G5968/9 Angle Grinder
Model G5968 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PHTEK14M TAP SCREW M4 X 6 25 P626 BEARING 626-RS 2 P5968002 BACK COVER 26 P5968026 GEAR 3 P5968003 CORD 27 P5968027 SPINDLE LOCK 4 P5968004 CORD GUARD 28 P5968028 SPRING 5 P5968005 CAPACITANCE 29 PHTEK16M TAPSCREW M5 X 25 6 P5968006 SWITCH 30 P5968030 GEAR HOUSING 7 PHTEK15M TAP SCREW M4 X 10 31 P5968031 BRAKE PIN 8 P5968008 HOUSING 32 P5968032 BEARING 8E8*12*10 9 P5968009 SWITCH ROD LINK 33
-8- 5 6 8 9 1 Disc 3 4 7 10 11 18 15 14 13 18 17 16 19 20 22 21 23 25 24 26 60 31 39 32 42 27 41 40 49 34 28 33 43 35 29 45 44 50 51 37 38 47 30 36 46 61 62 Model G5969 Parts Breakdown G5968/9 Angle Grinder
Model G5969 Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P5969001 WHEEL NUT 29 P6204 3 P5969003 WHEEL FLANGE 30 P5969030 INNER COVER 4 P5969004 WHEEL GUARD 31 P5969031 WOODRUFF KEY #202 5 PS06M PHLP SCR M5-.
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name __________________________________________________________ Street __________________________________________________________ City____________________State________Zip_________ Phone Number____________E-Mail___________________FAX____________ MODEL # G5968/9 Angle Grinder Order #_______________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.
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