4 H.P. DUST COLLECTOR MODEL G9958 INSTRUCTION MANUAL COPYRIGHT © NOVEMBER, 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table Of Contents PAGE 1. SAFETY SAFETY INSTRUCTIONS FOR POWER TOOLS ..................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR DUST COLLECTORS ....................4 2. CIRCUIT REQUIREMENTS 220V OPERATION ..................................................................................................5 CIRCUIT LOAD ........................................................................................................5 GROUNDING ..................................................
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions For The Dust Collector 1. THIS DUST COLLECTOR IS TO BE USED FOR WOOD DUST COLLECTION ONLY. Do not use this dust collector to pick up liquids and metal scrap including, but not limited to, nails and filings. Metallic debris will contact the spinning impeller and could spark. The spark could then cause a sawdust explosion and severe fire hazard. Also, do not pick up material which cannot safely pass through the impeller such as solid wood scraps. 2.
SECTION 2: CIRCUIT REQUIREMENTS 220V Operation The Model G9958 has a 4 H.P., 3450 R.P.M. motor which requires a 220V single-phase circuit. The cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will draw about 32 amps at 220V under load. If you operate the Model G9958 on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker.
Grounding Extension Cords In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
SECTION 3: INTRODUCTION Commentary We are proud to offer the Grizzly Model G9958 Dust Collector. The Model G9958 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G9958 is a 4 H.P., 3560 CFM dust collector, capable of handling 4 or more running machines at one time.
Unpacking Piece Inventory The Model G9958 is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, immediately call Customer Service for advice. After all the parts have been removed from the carton as shown in Figure 2, you should have: When you are completely satisfied with the condition of your shipment, you should inventory its parts.
Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. Do not use gasoline or other petroleum-based solvents.
SECTION 4: ASSEMBLY Beginning Assembly ! Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Base Start by turning the main base upside down and placing it on a level surface. Mount four of the casters to the corners with (16) 5⁄16" x 1⁄2" hex bolts as shown in Figure 3. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.
Align the right and left side bases with the main base and attach them using (8) 5⁄16" x 1⁄2" hex bolts as shown in Figure 5. Figure 7. Attach the fan/motor/leg to the base. Figure 5. Assembling the three base sections. Collectors Fan/Motor Assembly Lay the fan/motor assembly upside down and attach the four legs using (8) 5⁄16" x 1⁄2" hex bolts as shown in Figure 6. Place one of the rubber gaskets on one of the two intake openings.
Support Brackets Connect the two upper bag supports and hanger rods using (4) 1⁄4" x 1⁄2" hex head bolts. Next, slide the support bracket assemblies into each of the mounting holes on the fan/motor assembly and fasten with (2) 1⁄4" x 1⁄2" hex head bolts. See Figure 9. Figure 11. Attaching dust bags. 4 To 1 Inlet Figure 9. Attaching the support brackets. Hook the loops at the top of the upper bags over the support bracket hangers as shown in Figure 10.
SECTION 5: DESIGNING THE SYSTEM General The Model G9958 can be operated as either a stationary or a mobile unit. There are advantages and disadvantages to both set-ups. The advantage of the mobile system is eliminating the cost of many ducts and fittings. On the other hand, the stationary system is more versatile and convenient. The Model G9958 is designed to be a central dust collector system. Locate the dust collector in an out of the way location such as a corner or separate room.
the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications. PLASTIC DUCT The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss.
Attach the bare ground wire to each stationary woodworking machine and attach the dust collector frame with a ground screw as shown in Figure 13. Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel. 4. Gradual directional changes are more efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction). 5.
SECTION 6: OPERATIONS Test Run ! Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button. Make sure that your finger is poised on the STOP button, just in case there is a problem.
SECTION 7: MAINTENANCE ! Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Wear safety glasses during the entire maintenance process. Failure to comply may result in serious personal injury. General Regular periodic maintenance on your Model G9958 Dust Collector will ensure its optimum performance.
SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your Model G9958. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G9958 4 H.P. DUST COLLECTOR Design Type ...................................................................................... Single-Stage, Upright Overall Dimensions: Height (With Bags Inflated) ....................................................................................102" Width ...............................................................................................
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Ref# Part# Description Ref# Part# Description 001 P9958001 CASTER 024 PW07 FLAT WASHER 5⁄16" 002 PB09 HEX BOLT 1⁄4"-20 X 1⁄2" 025 PB03 HEX BOLT 5⁄16"-18 X 1" 003 P9958003 MIDDLE BASE 026 PN02 HEX NUT 5⁄16" 004 P9958004 SIDE BASE 027 P9958027 GASKET 005 P9958005 RIGHT SUPPORT 028 P9958028 COLLECTOR DRUM 006 P9958006 LEFT SUPPORT 029 P9958029 UPPER DUST BAG 007 P9958007 HOUSING 030 P9958030 LOWER DUST BAG 008 PSB02M CAP SCREW M6 X 20 031 P9958031 SWITCH PLA
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL # G9958 4 H.P.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
