OSCILLATING BELT EDGE SANDER MODEL G9984/G9985 INSTRUCTION MANUAL COPYRIGHT © APRIL 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR POWER TOOLS ..............................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR EDGE SANDERS ..........................4 2. CIRCUIT REQUIREMENTS 220V SINGLE-PHASE OPERATION ......................................................................5 220V THREE-PHASE OPERATION ........................................................................5 GROUNDING .........................................................................
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.
Additional Safety Instructions For The Oscillating Belt Edge Sander • DO NOT allow anyone to stand near the sander while sanding wood stock. • NEVER leave the machine running unattended. • DO NOT jam the workpiece against the sanding belt. Firmly grasp the workpiece in both hands and ease it against the sanding belt using light pressure. • REPLACE sanding belt when it becomes worn. • NEVER sand more than one piece of stock at a time.
SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase 220V Three-Phase G9984 Only: The Model G9984 has a 3 H.P., 1725 R.P.M. motor which requires a 220V single-phase circuit. The cord set included does not have a plug, as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will safely draw about 16 amps at 220V under load.
Grounding Extension Cords In the event of an electrical short, grounding provides electric current a path of least resistance to reduce the risk of electrical shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
SECTION 3: INTRODUCTION Commentary We are proud to offer the Grizzly Model G9984/G9985 Oscillating Belt Edge Sander . The Model G9984/G9985 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G9984 and G9985 are identical machines except for the phase operation of the motors.
Unpacking The Model G9984/G9985 is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, immediately call Customer Service for advice. When the machine is in its final location, replace the lifting rings with the star knobs as shown in Figure 4. Be sure to place the 10mm flat washers and 10mm lock washers on the star knobs threaded post before installing.
Piece Inventory The Model G9984/G9985 is a heavy machine with a 792 lb. shipping weight. DO NOT over-exert yourself while unpacking or moving your machine – you will need assistance and power equipment. Serious personal injury may occur if safe moving methods are not followed. After all the parts have been removed from the carton, you should have: • • • • • • • (2) (2) (4) (6) (4) (4) (1) Base Support Star Knob M10-1.5 x 15 Lock Washer 10mm Flat Washer 10mm Hex Bolt M10-1.
Hardware Recognition Chart Wing Nut MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE Lock Nut D ER IAM R ETE WASH Use this chart to match up hardware pieces during the assembly process! ⁄ '' 58 10 # WASH Button Head Screw Flange Bolt ⁄ '' 7 16 21⁄2'' 23⁄4'' 3 WASH S WA H ASH ASH W ASHE DIA ER 8mm 6mm DI ER ASH WASH ASHE R DIA ⁄ '' 14 D ER I ASH 21⁄4'' ⁄ '' 5 16 ET AM LINES ARE 1⁄16'' INCH APART LINES ARE 1MM APART 2 10mm R DIA ET AM 13⁄4'' 4mm MET -10- 11⁄2'' D
Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the usage instructions on the product you choose for clean up. Site Considerations FLOOR LOAD Your Model G9984/G9985 represents a large weight load in a medium footprint.
SECTION 4: ASSEMBLY Rubber Feet ! Disconnect power to the machine when performing any assembly procedures on the Model G9984/G9985. Failure to do this may result in serious personal injury. Four rubber feet are furnished to help absorb machine vibration, to even out imperfections in the floor, and to protect the machine from general stress. To install the rubber feet: 1. Thread the end of the rubber feet into the threaded holes on the underside of the base supports as shown in Figure 6.
Base Supports Attaching the base supports to the main base: 1. Slide the base supports under the main machine base. 2. Using (4) M10-1.5 x 30 hex bolts, (4) 10mm flat washers, and (4) 10mm lock washers, secure the main machine base to the base supports as shown in Figure 7. Be sure the lock washer is between the hex bolt head and the flat washer when installing. Bolt Here Figure 7. Attaching base supports to main base.
SECTION 5: ADJUSTMENTS Dust Collection ! Disconnect power to the machine when performing any adjustments on the Model G9984/G9985. Failure to do this may result in serious personal injury. The Model G9984/G9985 has (2) 4" dust hoods. One is positioned for use with the side table. The second dust hood is for use with the main table. The side table dust hood is adjustable to allow optimum positioning for various sanding operations. To adjust the side table dust hood: 1.
Sanding Belt Rotation It is necessary to check the sanding belt rotation before performing any sanding operations. The sanding belt should rotate in the same direction as the sticker located on the top of the top of the machine. To check the sanding belt rotation: Sanding Belt Replacement To replace the sanding belt: 1. Disconnect the machine from the power source! 2. Lift the access door to allow easy access to the sanding belt and the tensioning lever.
Sanding Belt Tracking After the sanding belt has been removed or replaced, it is necessary to adjust the sanding belt tracking. To adjust the sanding belt tracking: It is necessary to plug the machine into a power source to visually check the sanding belt tracking. DO NOT attempt to perform any adjustments to the sanding belt while the machine is connected to a power source. Failure to unplug before adjusting the sanding belt could result in serious personal injury. 1.
Main Table Angle The main table position can be adjusted from 0° 45°. To adjust the angle position of the main table: 1. Loosen the lock handles underneath each end of the main table as shown in Figure 14. 2. Tilt the table into the desired position. The scale on the side of the bracket can help you find specific angles. While holding the table in the desired position, tighten each of the locking handles loosened in Step 1. 3.
Side Table Angle The side table can be adjusted to accommodate sanding at various angles. To adjust the angle position of the side table: 1. Loosen the lock handle underneath the side table shown in Figure 19. 2. Move the side table to the desired position. 3. While holding the side table in the desired position, tighten the lock handle loosened in Step 1. Figure 17. Setting miter gauge to 90°. Side Table Height The side table can be adjusted to accommodate a wide range of workpieces.
SECTION 6: OPERATIONS Test Run ! Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel. Press the START button.
SECTION 7: MAINTENANCE Tables Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. ! Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Wear safety glasses during the entire maintenance process. Failure to comply may result in serious personal injury. Tables can be kept rust-free with regular applications of products like Boeshield® T-9.
SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information for your Model G9984/G9985. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you.
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MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G9984 OSCILLATING EDGE SANDER Design Type...................................................................................................... Floor Model Overall Dimensions and Specifications: Table Size..................................................................................................473⁄4" x 113⁄4" Overall Height (With Handle Up) ....................................
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G9985 OSCILLATING EDGE SANDER Design Type...................................................................................................... Floor Model Overall Dimensions and Specifications: Table Size..................................................................................................473⁄4" x 113⁄4" Overall Height (With Handle Up) ....................................
REF PART # 01 02 02 03 04 05 06 07 08 09 13 15 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 P9984001 G4573 G4673 P9984003 PS14M P9984005 PW06 PLW02 PS26M P9984009 P9984013 PW04M P9984017 PW02 PLW06M PB31M P9984021 P9984022 P9984023 PLW01M PS40M P9984027 PW06 PLW02 PS11M P9984031 P9984032 P9984033 PW06 PLW02 PS11M P9984037 PW06 PS03M P9984040 PS16M PN03M P9984043 P9984044 PB01M P9984046 P9984047 P9984048 P9984049 DESCRIPTION MACHINE BASE MAGNETIC SWITCH
REF PART # 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 P9984101 P9984102 P9984103 P9984104 P9984105 PB07M P9984107 PW07 PLW01 PB06M PB34M PN02M PLW06M PW07 PLW01 PB30M P9984117 PFH14M PW04M PLW06M PB14M P9984122 P9984123 P9984124 PB14M PLW06M PN02M PW04M PLW06M P9984130 P9984131 P9984132 PLW01M PS09M P9984135 P9984136 P9984137 PW02 PLW06M PB01M P9984141 P9984
REF PART # 201 202 203 204 205 206 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 P9984201 PW02 PLW06M PB01M P9984205 P9984206 PB73M PLW06M PN25M PW04M PLW06M PB14M PW04M PLW06M PB74M P9984217 P9984218 PR11M P9984220 P9984221 PW07 PLW01 PS16M DESCRIPTION SIDE TABLE SUPPORT FLAT WASHER 3⁄8" LOCK WASHER 10mm HEX BOLT M10-1.5 X 30 LOCK HANDLE M10-1.5 X 25 SHAFT HEX BOLT M10-1.5 X 50 LOCK WASHER 10mm HEX NUT ACORN M10-1.5 FLAT WASHER 10mm LOCK WASHER 10mm HEX BOLT M10-1.
REF PART # 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 321 322 323 324 325 326 327 328 329 330 331 332 333 335 336 337 338 P9984301 P9984302 P9984303 P9984304 P9984305 PLW06M PB74M PSS30M P9984309 P9984310 PSB70M PLW05M PN26M PB01M PLW06M P9984316 P6003 PW04M PN25M P9984321 P9984322 PW04M PLW06M PS41M PW04M PLW06M PS41M PLW07 PN09M P9984331 PW01 P9984333 P9984335 P6205 P9984337 PR11M DESCRIPTION SHAFT BRUSH STOPPER BLOCK SPRING PLATE LOCK WASHER 10mm HEX BOLT M10-1.
REF PART # 401 402 403 404 405 406 407 408 408 P9984401 PW01 PLW05M PB35M P9984405 P9984406 PSS30M P9984408 P9985408 409 410 411 412 413 414 PW02 PLW06M PB01M P9984412 PLW01 FLAT WASHER 3⁄8" LOCK WASHER 10mm HEX BOLT M10-1.5 X 30 BRACKET LOCK WASHER 5⁄16" PS42M PSB11M P9984417 P9984418 PW07 PHLP HD SCR M8-1.25 X 35 CAP SCREW M8-1.25 X 16 REDUCER CASING BRACKET FLAT WASHER 5⁄16" PLW01 PS04M P9984422 P6001 P9984424 PLW06M PB14M PLW06M LOCK WASHER 5⁄16" PHLP HD SCR M8-1.
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL # _____________________________ Order #_______________ Serial #_______________________ The following information is given on
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
