JUNIOR ELECTRIC GUITAR KIT MODEL H7582 INSTRUCTION MANUAL COPYRIGHT © AUGUST, 2005 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Table of Contents SECTION 1: SAFETY ....................................................................................................................... 2 SECTION 2: INTRODUCTION ......................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................
SECTION 1: SAFETY Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI). Because there are various ways to cut and join wood, you can make substitutions for the methods stated in this plan. We try to suggest the easiest methods possible. However, only you know your skills with each piece of machinery.
SECTION 2: INTRODUCTION Foreword Contact Info We are proud to offer the Model H7582 Junior Electric Guitar Kit. This kit is a part of a growing Grizzly family of fine woodworking products. When assembled according to the guidelines set forth in this manual, you can expect years of enjoyment from your guitar. If you have any comments regarding this manual, please write to us at the address below: We are pleased to provide this manual for the Model H7582 Junior Electric Guitar Kit.
SECTION 3: PARTS INVENTORY Inventory REF PART # DESCRIPTION QTY 1 PH7582001 Neck 2 PH7582002 Guitar Body 1 3 PH7582003 Pickup-Single Coil 1 4 PH7582004 Bridge 1 5 PH7582005 Speaker Cover 1 6 PH7582006 Circuit Board Cover 1 7 PH7582007 1 8 PH7582008 Strap Buttons 2 9 PH7582009 Battery Case 1 10 PH7582010 Speaker Mesh Cover 1 11 PH7582011 Speaker 1 12 PH7582012 Neckplate 1 13 PH7582013 Volume Knob 1 14 PH7582014 Strings 6 15 PH7582015 Tuning Head Plate 1 16 PH
Supplies/Tools The majority of the wooden components in this kit are fully machined from the factory and are ready for assembly. A small amount of sanding and finishing will need to be performed to complete your guitar.
Identification Bridge Speaker Strap Button Pickup Power Switch Tone Knob Output Jack Fret Volume Knob AC/DC Jack Neck Headphone Jack Figure 4. Model H7582 controls. Tuner or Tuning Machine Tuning Peg String Retainer Headstock Figure 5. Model H7582 headstock features.
SECTION 4: ASSEMBLY Sanding the Body Finishing the Body Components Needed Qty Guitar Body ....................................................... 1 Components Needed Qty Guitar Body ....................................................... 1 Temporary Wood Neck ..................................... 1 Wood Screws #7 x 11⁄2" ......................................4 The guitar body has been rough sanded at the factory, but it is up to you to do the final sanding before the finish is applied.
4. Wipe the entire guitar body with a tack cloth or a soft clean rag to remove any dust. 5. Thread the hook through the temporary handle and hang the body in the finish room. 6. Apply several thin coats of the finish, following the manufacturer's instructions. Multiple thin coats usually produce a better quality finish than one heavy coat. 7. Allow to dry according to the manufacturer's instructions. Note: Depending upon the type of finish used and environmental factors, drying time will vary.
Tuners Components Needed Qty Guitar Neck ....................................................... 1 Bushings ............................................................ 6 Tuning Head Plate............................................. 1 Black Screws #3 x 3⁄8" ....................................... 7 Wooden Block ................................................... 1 Hammer ............................................................. 1 Peghead Reamer or a Round File (Optional) ...
Neck Components Needed Qty Guitar Neck ....................................................... 1 Guitar Body ....................................................... 1 Neckplate........................................................... 1 Silver Screws #7 x 13⁄4" ..................................... 4 2. Place the neckplate over the neck pocket holes and thread four #7 x 13⁄4" silver screws (Figure 10) through the guitar into the neck.
Electronics 4. Secure the pickup to the guitar body with the black screws. Be careful NOT to thread the screws through the pickup wire. Components Needed Qty Guitar ................................................................. 1 Black Screws #3 x 3⁄4" ....................................... 2 Black Screws #2 x 1⁄4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Silver Screws #3 x 1⁄2" ....................................... 2 Circuit Board ............................
Battery Case AC/DC To install the battery case: 1. 2. Insert the battery case wires through the left hole in the battery case mortise and into the circuit board mortise. Output Headphone Slide the battery case (Figure 13) into the mortise and secure with two #2 x 1⁄4" black screws. Figure 14. Inserting jacks through jack plate. 4.
Volume, Tone & Circuit Board To install the tone control, volume control, and power switch: 1. Remove hex nuts, flat washers, and interior tooth washers from the volume control, tone control, and power switch. Note the location of each of the nuts and washers. This will make it easier to reinstall the components. 2. Insert the volume and tone controls through flat washers and then into the sockets on the guitar body as shown in Figure 16. Hole Grounding Wire Figure 17.
Covers Bridge Qty Components Needed Guitar ................................................................. 1 Black Screws #2 x 1⁄4" ...................................... 8 Circuit Board Cover ........................................... 1 Speaker Cover .................................................. 1 Components Needed Qty Guitar ................................................................. 1 Bridge ................................................................ 1 Silver Screws #4 x 3⁄4" ......
Strap Button Winding Strings Qty Components Needed Guitar ................................................................. 1 Silver Screws #4 x 3⁄4" ....................................... 2 Strap Buttons..................................................... 2 Components Needed Qty Guitar ................................................................. 1 Strings ............................................................... 6 The strap buttons are positioned on the guitar as shown in Figure 21.
2. Guide the string through the bridge, over the saddle, over the nut, and through the hole in the corresponding tuner. String Retainers 3. Allow only enough slack in the string for 2 or 3 rotations around the tuner. Qty Components Needed Guitar ................................................................. 1 Retainers ........................................................... 2 Silver Screw #2 x 1⁄2" ......................................... 1 Silver Screw #2 x 3⁄8" ...............................
SECTION 5: SET UP General Guitar set up is an art that requires skill, patience and experience. If you have the patience, you can acquire the skill and experience. If you don't have the patience, you may want to have your guitar set up by a qualified guitar technician. —If the gap is greater than .012", or if the neck bows away from the straightedge, continue to Step 3. 3. Remove the strings from the neck and the neck from the guitar body. 4.
String Height Tools Needed Qty Hex Wrench 1.5mm ............................................1 Guitar Capo ........................................................1 Metal Straightedge .............................................1 To adjust the string height: 1. Place a capo on the 1st fret and measure the string height above the 17th fret as shown in Figure 27. 2. Use a 1.5mm hex wrench to adjust the saddle height (Figure 28) until each string is 1⁄16" above the 17th fret.
Pickup Height Setting Intonation Tools Needed Qty Metal Straightedge .............................................1 Phillips Head Screwdriver...................................1 Tools Needed Qty Phillips Head Screwdriver...................................1 Pickup height can have a dramatic effect on the audio output signal. The closer the strings are to the pickup, the higher the audio output signal will be.
Tuning Tuning is an important guitar concept. If the guitar is not in tune, the resulting sound is unpleasant. These instructions explain how to tune by ear. You can also tune using an electronic tuner such as the Grizzly H3097 Chromatic Tuner shown on Page 21. To tune the guitar: 4. Tune the 5th string by playing the 6th string while it is being pressed (fretted) at the 5th fret, and then play the open 5th string. Adjust the 5th string tuner until the notes match. 5.
SECTION 6: REFERENCE INFO Accessories H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3633—Disposable Cartridge Filter Pair H3635—Disposable Cartridge Filter Pair This lightweight elastomeric facepiece has cradle suspension, easy adjust headstraps and low profile for greater field of vision and compatibility with normal use of glasses or goggles. Purchase cartridges separately depending upon intended application.
H5750—Vinyl Washcoat/Sealer, 1 Qt H5751—Nitrocellulose Lacquer, Gloss, 1 Qt H5752—Nitrocellulose Lacquer, Gloss, 1 Gal H5753—Nitrocellulose Lacquer, Satin, 1 Qt H5754—Nitrocellulose Lacquer, Satin, 1 Gal H5755—Retarder for Lacquer, 1 Qt McFadden's nitrocellulose lacquer is the leading lacquer used by custom guitar builders. It sprays and buffs really well and is capable of giving you a finish that looks "wet.
Electrical Components White White Black Red Black Black Red Red Brown Black White White Red Circuit Board Wiring Ground (Pickup) Ground (Bridge) Volume Control Wiring Red Red Black Red Brown Black Tone Control Wiring Red White Black AC/DC Adapter Jack Wiring Red Black Headphone Jack Wiring Model H7582 Junior Electric Guitar Kit Black Output Jack Wiring -23-
Electrical Components Speaker Battery Bridge (Not Shown) Black Pickup Black Black (Ground) B Black Circuit Board Brown Red W Ground White Black Tone Control Red Volume Control Red Black -24- Red Red White AC/DC Jack Black Headphone Jack Output Jack Model H7582 Junior Electric Guitar Kit
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WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
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