MODEL G0670 16" x 40" HIGH PRECISION EVS LATHE OWNER'S MANUAL 8DENG><=I ?JC:! '%%- 7N OOAN >C9JHIG>6A! >C8# WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION ...............................................................................................................................
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INTRODUCTION Foreword Functional Overview LZ VgZ egdjY id d[[Zg i]Z BdYZa <%+,% &+ M )% =^\] EgZX^h^dc :KH AVi]Z# I]^h bVX]^cZ ^h eVgi d[ V \gdl^c\
MACHINE DATA SHEET 8jhidbZg HZgk^XZ / *,% *)+".++( Id DgYZg 8Vaa/ -%% *'("),,, ;Vm / -%% )(-"*.
Motors (continued): Coolant IneZ ##########################################################################################################################################################I:;8 >cYjXi^dc =dghZedlZg ############################################################################################################################################################## &¿- =E KdaiV\Z #############################################################################################################################
Main Specifications (continued): Dimensions 7ZY L^Yi] ##################################################################################################################################################################&%&¿) AZVYhXgZl I>E ######################################################################################################################################################### ) IE> AZVYhXgZl AZc\i] ##################################################################################################
Identification 7 6 < 9 8 : = ? > ; @ A B C M J L K I H G F E D Figure 1. I]Z BdYZa <%+,% &+ m )% =^\] EgZX^h^dc :KH AVi]Z# A. B. C. D. E. F. G. H. I. J. K. L. =ZVYhidX` 9&"+ 8VbadX` BI + He^cYaZ
Headstock/Apron Controls 6 : ; 7 < 8 = 9 9 > ? 9 @ A B C 9 Figure 2. =ZVYhidX` VcY \ZVgWdm Xdcigdah# A. Spindle Range Lever: H]^[ih i]Z ]ZVYhidX` ^cid adl dg ]^\] gVc\Z [dg he^cYaZ heZZYh WZilZZc '%")%% GEB dg )%%"'*%% GEB# H. Cross Slide Handwheel: Edh^i^dch i]Z Xgdhh ha^YZ ^c dg dji# >c i]Z 8HH bdYZ! i]Z he^cYaZ heZZY ^h a^c`ZY l^i] i]Z Xgdhh ha^YZ edh^i^dc# B. Gearbox Range Lever: I]^h aZkZg ejih i]Z \ZVgWdm ^c ]^\] dg adl gVc\Z VcY ]Vh cd Z[[ZXi dc he^cYaZ GEB# I.
O. CSS ON/OFF SWITCH: Ijgch i]Z XdchiVci hjg[VXZ heZZY [ZVijgZ ON dg OFF# P. Tachometer Display: >cY^XViZh l]Vi GEB i]Z he^cYaZ ^h XjggZcian gdiVi^c\ Vi# Q. Spindle Speed Dial: 8]Vc\Zh i]Z he^cYaZ heZZY id jhZg"YZ[^cZY aZkZah# D E F G H R. Power Light: >cY^XViZh i]Z aVi]Z ^h edlZgZY" je l]Zc ^aajb^cViZY# I J Figure 3. 8dcigda eVcZa# S. Cutting Fluid Pump Switch: Ijgch Xjii^c\ [aj^Y YZa^kZgn ON/OFF# T. Jog Button: Ijgch i]Z he^cYaZ bdidg ON l]^aZ WZ^c\ egZhhZY VcY ]ZaY# U.
SECTION 1: SAFETY 3%#4)/.
3AFETY )NSTRUCTIONS FOR -ACHINERY /.,9 !,,/7 42!).%$ !.$ 02/0 %2,9 350%26)3%$ 0%23/..%, 4/ /0%2!4% -!#().%29 BV`Z hjgZ deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY XaZVgan jcYZghiddY# +%%0 #(),$2%. !.$ 6)3)4/23 !7!9 @ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h" iVcXZ [gdb i]Z ldg` VgZV# -!+% 7/2+3(/0 #(),$02//& JhZ eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ hiVgi hl^iX] `Znh# .%6%2 ,%!6% 7(%. -!#().% )3 25..).
Additional Safety for Metal Lathes 1. READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS MACHINE. YOUR SAFETY AND THE PROPER USE OF THIS MACHINE IS YOUR RESPONSIBILITY. 10. SAFETY CLEARANCES. BV`Z hjgZ ldg`e^ZXZ ]Vh VYZfjViZ XaZVgVcXZ WZ[dgZ hiVgi^c\ bVX]^cZ# 8]ZX` idda VcY idda edhi XaZVgVcXZ! X]jX` XaZVgVcXZ! VcY hVYYaZ XaZVgVcXZ WZ[dgZ hiVgi^c\ i]Z aVi]Z# 2. CLEARING CHIPS. 9d cdi XaZVg X]^eh Wn ]VcY dg l]^aZ i]Z aVi]Z ^h deZgVi^c\# 3. CHUCK KEY SAFETY.
Glossary of Terms I]Z [daadl^c\ ^h V a^hi d[ Xdbbdc YZ[^c^i^dch! iZgbh VcY e]gVhZh jhZY i]gdj\]dji i]^h bVcjVa Vh i]Zn gZaViZ id i]^h aVi]Z VcY bZiValdg`^c\ ^c \ZcZgVa# 7ZXdbZ [Vb^a^Vg l^i] i]ZhZ iZgbh [dg VhhZbWa^c\! VY_jhi^c\ dg deZgVi^c\ i]^h bVX]^cZ# Ndjg hV[Zin ^h K:GN ^bedgiVci id jh Vi
SECTION 2: CIRCUIT REQUIREMENTS 220V 3-Phase Operation Power Connection Device The power connection device depends on the type of installed or planned service. We recommend using one of the devices shown in Figure 5, depending on the voltage being used. Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual.
SECTION 3: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! The Model G0670 is an extremely heavy machine. Serious personal injury may occur if safe moving methods are not followed. To be safe, get assistance and use power equipment when disassembling the crate and moving the machine.
Inventory NOTICE >c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg ! lZ ldjaY WZ \aVY id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^ZcXn! gZeaVXZbZcih XVc WZ dWiV^cZY Vi ndjg adXVa ]VgYlVgZ hidgZ# 6[iZg ndj ]VkZ ^cheZXiZY ndjg aVi]Z VcY Vaa i]Z eVgih ]VkZ WZZc gZbdkZY [gdb i]Z XgViZ! ndj h]djaY ]VkZ i]Z [daadl^c\ ^iZbh/ Major Inventory 1: (Figure 6) Qty A. HiZVYn GZhi 6hhZbWan ############################### & B.
Clean Up Site Considerations Floor Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ# HdbZ [addgh bVn gZfj^gZ VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY deZgVidg# I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn d^a id egZkZci Xdggdh^dc Yjg^c\ h]^ebZci# GZbdkZ i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg YZ\gZVhZg# 6kd^Y X]adg^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z eVgih XaZVcZg i]Vi bVn YVb" V\Z eV^ciZY hj
Lifting & Moving the Lathe This lathe is an extremely heavy machine. Serious personal injury or death may occur if safe lifting and moving methods are not followed. Get assistance from a professional rigger if you are unsure about your abilities or maximum load ratings of your lifting equipment.
Test Run :bZg\ZcXn Hide Hl^iX] NOTICE This lathe is shipped without oil. Fill all gearboxes to the correct level, and oil the ways and all lubrication points before starting lathe.
8# BdkZ i]Z [ZZY Y^gZXi^dc [dglVgY$gZkZghZ aZkZg id cZjigVa Vh h]dlc ^c Figure 14# 11# BdkZ i]Z he^cYaZ ON/OFF aZkZg id i]Z OFF edh^i^dc Vh h]dlc ^c Figure 17# He^cYaZ DC$D;; AZkZg Figure 14.
18. DeZc i]Z aVi]Z ]ZVYhidX` h^YZ XdkZg Veegdm" ^bViZan &"^cX] hd i]Z Yddg hV[Zin a^b^i hl^iX] deZch VcY Y^hVWaZh i]Z aVi]Z [gdb hiVgi^c\ 19.
3# BdkZ i]Z \ZVgWdm gVc\Z aZkZg Figure 21 id adl gVc\Z# Figure 23. D^a iZbeZgVijgZ i]ZgbdbZiZg# 6# 9^hZc\V\Z i]Z ]Va[ cji VcY i]Z edlZg [ZZY aZkZgh h]dlc ^c Figure 24# Figure 21.
SECTION 4: OPERATIONS Operation Safety CSS System I]Z BdYZa <%+,% l^aa eZg[dgb bVcn ineZh d[ deZgVi^dch i]Vi VgZ WZndcY i]Z hXdeZ d[ i]^h bVcjVa# BVcn d[ i]ZhZ deZgVi^dch XVc WZ YVc\Zgdjh dg YZVYan ^[ eZg[dgbZY ^cXdggZXian# I]^h aVi]Z ^h Zfj^eeZY l^i] V 8HH 8dchiVci Hjg[VXZ HeZZY hnhiZb Figure 25 i]Vi \^kZh Xdch^hiZci [^c^h]Zh WZilZZc hjg[VXZh l^i] Y^[[Zg" Zci Y^VbZiZgh# I]Z ^chigjXi^dch ^c i]^h hZXi^dc VgZ lg^iiZc l^i] i]Z jcYZghiVcY^c\ i]Vi i]Z
Camlock Stud Adjustment >[ i]^h ^h i]Z XVhZ! ndj l^aa ]VkZ id gZbdkZ i]Z X]jX` VcY [^cZ"ijcZ i]Z XVbadX` hijY VY_jhibZci# HZZ Figure 26 [dg l]^X] Y^gZXi^dc id ijgc i]Z XVbadX` hijYh# L]Zc [^ii^c\ V X]jX` dg [VXZeaViZ l^i] XVbadX` hijYh! dg l]Zc bdjci^c\ V cZl X]jX` dg [VXZ" eaViZ! ^i bVn WZ cZXZhhVgn id VY_jhi i]Z XVbadX` hijYh# DcXZ ndj ]VkZ VY_jhiZY i]Z XVbadX` hijYh! ^chiVaa i]Z X]jX` dg [VXZeaViZ Vh djia^cZY ^c Id ^chiVaa X]jX` dg [VXZeaViZ dc Page 26
Chuck and Faceplate Mounting 8]jX` ;VXZeaViZ Bi\ I]Z BdYZa <%+,% ^h h]^eeZY l^i] i]Z ("_Vl X]jX` ^chiVaaZY# I]^h ^h V hXgdaa"ineZ X]jX`! bZVc^c\ i]Vi Vaa i]gZZ _Vlh bdkZ ^c jc^hdc l]Zc VY_jhiZY# To remove a chuck or faceplate: 1. 9>H8DCC:8I A6I=: ;GDB EDL:G 2. EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z lVnh id egdiZXi i]Z lVnh! dg jhZ V hjeedgi XgVYaZ VcY edh^i^dc ^i _jhi jcYZg i]Z X]jX`# 3.
To install a chuck or faceplate: 1. 7. 9>H8DCC:8I A6I=: ;GDB EDL:G Ijgc V XVbadX` l^i] i]Z X]jX` `Zn jci^a i]Z XVb a^cZ [Vaah WZilZZc i]Z V bVg`h h]dlc ^c Figure 30. 2. EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z lVnh VcY edh^i^dc ^i _jhi jcYZg i]Z X]jX`# /&& 3. EaVXZ i]Z X]jX` dc i]Z XgVYaZ# 4. BV`Z hjgZ i]Z X]jX` iVeZg VcY he^cYaZ iVeZg bVi^c\ hjg[VXZh VgZ eZg[ZXian XaZVc# 8Vb A^cZ 5.
Using the 3-Jaw Chuck Using the 4-Jaw Chuck I]Z ("_Vl hXgdaa"ineZ X]jX` ^cXajYZY l^i] i]^h aVi]Z [ZVijgZh ]VgYZcZY hiZZa _Vlh i]Vi XZciZg i]Z ldg`e^ZXZ# L]Zc i]Z deZgVidg deZch dg XadhZh i]Z _Vlh l^i] i]Z X]jX` `Zn! i]Z _Vlh bdkZ ^c jc^hdc# I]Z )"_Vl X]jX` [ZVijgZh ^cYZeZcYZcian VY_jhi" VWaZ ]VgYZcZY hiZZa _Vlh id ]daY cdc"Xna^cYg^XVa dg d[["XZciZg ldg`e^ZXZh# :VX] _Vl XVc WZ gZbdkZY [gdb i]Z X]jX` WdYn VcY gZkZghZY [dg V l^YZ gVc\Z d[ ldg` ]daY^c\ kZghVi^a^in# I
Using the Faceplate Cdc"8na^cYg^XVa Ldg`e^ZXZ I]Z [VXZeaViZ XVc WZ jhZY id ijgc cdc"Xna^cYg^XVa eVgih dg [dg d[["XZciZg ijgc^c\ Wn XaVbe^c\ i]Z ldg`e^ZXZ id ^i# To mount a workpiece on the faceplate: 1. 9>H8DCC:8I A6I=: ;GDB EDL:G 2. JhZ V e^ZXZ d[ lddY id egdiZXi i]Z WZYlVnh# 8aVbe 3.
Reversing the Jaws To reverse a set of jaws: 1.
Centers I]Z YZVY XZciZg ^h jhZY ^c i]Z iV^ahidX` id hje" edgi ldg`e^ZXZh# L]Zc i]Z YZVY XZciZg ^h jhZY ^c i]Z iV^ahidX`! bV`Z hjgZ id `ZZe i]Z i^e VcY ldg`e^ZXZ ajWg^XViZY# I]^h aVi]Z ^h hjeea^ZY l^i] ild BI ) YZVY XZciZgh¶dcZ ^h =HH VcY dcZ ^h XVgW^YZ i^eeZY# I]Z hjeea^ZY BI + id BI ) haZZkZ [^ih ^cid i]Z he^cYaZ iVeZg id ]daY i]Z BI ) XZciZg# Tailstock I]Z iV^ahidX` Figure 38 d[ i]Z BdYZa <%+,% aVi]Z XVc WZ jhZY id hjeedgi ldg`e^ZXZh l^i] i]Z jhZ
Aligning Tailstock 5. EaVXZ i]Z a^kZ XZciZg ^c i]Z iV^ahidX`# 6. 6iiVX] V aVi]Z Yd\ id i]Z gdjcY hidX` VcY bdjci ^i WZilZZc i]Z XZciZgh. To align the tailstock: 7. Ijgc Veegdm^bViZan %#%&% d[[ i]Z Y^VbZiZg# 1. Jh^c\ V egZX^h^dc aZkZa! bV`Z hjgZ i]Z WZYlVnh VgZ aZkZa h^YZ"id"h^YZ VcY [gdci"id" WVX`# >[ i]Z aVi]Z ^h cdi aZkZa! h]^b i]Z aVi]Z WVhZ Vh gZfj^gZY WZ[dgZ egdXZZY^c\ gZ[Zg id Page 18 ^[ gZfj^gZY # 2.
Drilling with Tailstock To use a tapered drill chuck: 1. L^i] i]Z iV^ahidX` adX`ZY! jcadX` i]Z fj^aa adX` aZkZg# 2. Ijgc i]Z fj^aa [ZZY ]VcYaZ XadX`l^hZ id ZmiZcY i]Z fj^aa VWdji *¿- ^cX] dji d[ i]Z XVhi^c\# 3. >chZgi V iVeZgZY Yg^aa VgWdg Figure 42 ! dg V iVeZgZY Yg^aa W^i Figure 43 ! ^cid i]Z fj^aa jci^a i]Z iVeZg ^h [^gban hZViZY VcY i]Z iVc\ ^h adX`ZY ^cid i]Z fj^aa hadi# 4. Ijgc i]Z fj^aa [ZZY ]VcYl]ZZa XadX`l^hZ id [ZZY i]Z Yg^aa W^i ^cid i]Z gdiVi^c\ ldg`e^ZXZ# 5.
4. AddhZc i]Z adX` `cdW VcY deZc i]Z hiZVYn gZhi VcY [^i i]Z ldg`e^ZXZ ^ch^YZ d[ i]Z hiZVYn gZhi Figure 47 # Steady Rest I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\ h]V[ih aZc\i] id Y^VbZiZg gVi^d d[ (/& dg \gZViZg # I]Z hiZVYn gZhi XVc WZ eaVXZY Vcnl]ZgZ Vadc\ i]Z aZc\i] d[ i]Z ldg`e^ZXZ# To install/use the steady rest: 1. 8VgZ[jaan eaVXZ i]Z hiZVYn gZhi dc i]Z aVi]Z WZYlVnh hd i]Z ig^Vc\jaVg cdiX] [^ih dkZg i]Z Vc\aZY edgi^dc d[ i]Z gZVg WZYlVn# 2.
Follow Rest I]Z [daadl gZhi ^c Figure 48 ^h bdjciZY dc i]Z hVYYaZ VcY [daadlh i]Z bdkZbZci d[ i]Z idda# I]Z [daadl gZhi gZfj^gZh dcan ild [^c\Zgh Vh i]Z Xjii^c\ idda hjeedgih i]Z ldg`e^ZXZ ^c i]Z [gdci# I]Z [da" adl gZhi ^h jhZY dc adc\! haZcYZg eVgih id egZkZci [aZm^c\ d[ i]Z ldg`e^ZXZ [gdb i]Z egZhhjgZ d[ i]Z Xjii^c\ idda# >i h]djaY WZ jhZY l]Zc i]Z ldg`e^ZXZ aZc\i] id Y^VbZiZg gVi^d ^h (/& dg \gZViZg# I]Z ha^Y^c\ [^c\Zgh VgZ hZi h^b^aVg id i]dhZ d[ i]Z hiZVYn gZhi·[gZZ d[ eaVn Wji cdi W^cY
4-Way Tool Post Chip Drawer I]Z [djg"lVn idda edhi Figure 50 ^h bdjciZY dc ide d[ i]Z XdbedjcY VcY Vaadlh V bVm^bjb d[ [djg iddah id WZ adVYZY h^bjaiVcZdjhan# I]^h ]VcYn X]^e YgVlZg Vaadlh [dg fj^X` VcY ZVhn X]^e gZbdkVa VcY Xjii^c\ [aj^Y hXgZZc VXXZhh# I]Z aVi]Z XVW^cZi ]Vh ild hide Wdaih Figure 51 i]Vi Vaadl [dg bVm^bjb YgVlZg ejaadji l^i]dji i]Z ldg" g^Zh d[ i]Z YgVlZg [Vaa^c\ dji dcid i]Z [addg# I]Z [djg"lVn idda edhi Vaadlh [dg fj^X` ^cYZm^c\ id cZl iddah# I]^h ^h VXXd
Foot Brake I]^h aVi]Z ^h Zfj^eeZY l^i] V [ddi WgV`Z Figure 52 ! l]^X] ^h eg^bVg^an ^ciZcYZY id WZ jhZY Vh V i^bZ hVk^c\ idda# I]Z WZhi bZi]dY [dg jh^c\ i]Z [ddi WgV`Z ^h ijgc i]Z he^cYaZ aZkZg OFF! i]Zc eVg" i^Vaan hiZe dc i]Z [ddi WgV`Z id hide i]Z he^cYaZ# ;jaan ejh]^c\ i]Z [ddi WgV`Z l]^aZ i]Z he^cYaZ ^h ON l^aa Xji edlZg id i]Z bdidg VcY Wg^c\ i]Z he^cYaZ id V hide# Hidee^c\ i]Z he^cYaZ ^c i]^h bVccZg ^h ]VgYZg dc i]Z aVi]Z \ZVgWdm! WgV`Z eVY! VcY
Manual Feed Power Feed Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcY i]Z aVi]Z l^i] i]gZZ bZi]dYh# I]^h hZXi^dc gZk^Zlh i]Z ^cY^k^YjVa Xdcigdah dc i]Z XVgg^V\Z VcY YZhXg^WZh i]Z^g jhZh hZZ Figure 54 # NOTICE 8dbedjcY =VcYXgVc` 8gdhh Ha^YZ =VcYl]ZZa Adc\^ijY^cVa =VcYl]ZZa Feed rate is based on spindle RPM. High feed rates combined with high spindle speeds result in a rapidly moving carriage or cross slide.
Feed Direction Control Knob =dlZkZg! l^i] i]Vi hV^Y! ^[ i]Z [ZZYgdY [dglVgY$ gZkZghZ aZkZg Figure 58 ^h bdkZY id X]Vc\Z i]Z [ZZYgdY Y^gZXi^dc! l]ViZkZg [ZZY Y^gZXi^dc i]Z [ZZY Xdcigda `cdW ^h XjggZcian ^c l^aa WZ gZkZghZY# L^i] i]Z jhZ d[ i]^h `cdW! i]Z deZgVidg XVc Vkd^Y ]Vk^c\ id h]ji Ydlc i]Z aVi]Z VcY h]^[i i]Z [ZZYgdY [dglVgY$gZkZghZ aZkZg dc i]Z \ZVgWdm id X]Vc\Z i]Z Y^gZXi^dc d[ [ZZY# L]^aZ i]Z aVi]Z ^h gjcc^c\! i]Z deZgVidg XVc Y^hZc\V\Z i]Z [ZZY aZkZg VcY i]Zc Z^i]Zg
Id deZgViZ i]Z Xjii^c\ [aj^Y ejbe! jhZ i]Z ejbe hl^iX] dc i]Z Xdcigda eVcZa Figure 60 id ijgc dc i]Z ejbe! VcY i]Z kVakZ aZkZg [dg [adl Xdcigda Vi i]Z cdooaZ# Cutting Fluid System L]^aZ h^beaZ ^c XdcXZei VcY [jcXi^dc! bVcn ^hhjZh bjhi WZ iV`Zc ^cid VXXdjci VcY VYYgZhhZY id [^cY VcY jhZ i]Z XdggZXi Xjii^c\ [aj^Y# 6alVnh [daadl Vaa egdYjXi lVgc^c\h VcY XdciVXi i]Z [aj^Y bVcj[VXijgZg [dg jcVchlZgZY fjZhi^dch# I]Z Xjii^c\ [aj^Y ejbe VcY gZhZgkd^g Figure 59 VgZ
Calculating Spindle Speed HSS Cutting Speed Table Low Carbon Steel High Carbon Annealed Steel Normalized Alloy Steel Aluminum Alloys Cast Iron Bronze Cutting Speed SFM (Roughing) 90 50 45 200 70 100 Feed Rate IPR (Roughing) 0.010" to 0.020" 0.010" to 0.020" 0.010" to 0.020" 0.015" to 0.030" 0.010" to 0.020" 0.010" to 0.020" Cutting Speed SFM (Finishing) 120 65 60 300 80 130 Feed Rate IPR (Finishing) 0.003" to 0.005" 0.003" to 0.005" 0.003" to 0.005" 0.005" to 0.010" 0.
Gearbox Threading and Feed Setup I]^h aVi]Z ]Vh bVcn i]gZVY^c\ dei^dch! VcY ^h hZi je l^i] ild VkV^aVWaZ edh^i^dch [dg i]Z \ZVgWdm Yg^kZ \ZVg# 24T 44T 56T >c i]Z cdgbVa edh^i^dc! i]Z *+" VcY *,"iddi] \ZVgh VgZ bZh]ZY! Vaadl^c\ [dg ^cX] VcY bZig^X i]gZVY" ^c\! ^cXajY^c\ Vaa \ZcZgVa [ZZY deZgVi^dch# >c i]Z VaiZgcViZ edh^i^dc! i]Z ))" VcY *,"iddi] \ZVgh VgZ bZh]ZY! Vaadl^c\ [dg bdYjaZ VcY Y^VbZig^Va e^iX] i]gZVY^c\! VcY ^cX] i]gZVY^c\ ^cXajY^c\ Vaa \ZcZgVa [ZZY deZgVi^d
Thread Dial I]^h aVi]Z ^h Zfj^eeZY l^i] V i]gZVY Y^Va i]Vi aZih ndj `cdl l]ZgZ dc i]Z aZVYhXgZl ndj XVc gZ" Zc\V\Z i]Z ]Va[ cji id gZhjbZ ^cX] dg l]^ildgi] i]gZVY^c\# =dlZkZg! h^cXZ i]Z aZVYhXgZl ^h ) IE>! i]Zc i]Z i]gZVY Y^Va ^h cdi cZZYZY [dg Vcn i]gZVY i]Vi ^h Y^k^h^WaZ Wn )# ;dg i]gZZ ZmVbeaZh! gZ[Zg id i]Z >cY^XVidg IVWaZ ^c Figure 65 VcY hZZ Figure 66 [dg Y^Va adXVi^dch# ;dg bZig^X! Y^VbZig^Va! VcY bdYjaZ i]gZVY^c\! i]Z i]gZVY Y^Va ^h cdi jhZY VcY ndj bjhi aZVkZ i]Z ]Va
Positioning Gearbox Levers Id Xji V eVgi^XjaVg i]gZVY dg ZhiVWa^h] V eVgi^XjaVg [ZZY gViZ! [^ghi hlVe i]Z \ZVgWdm Yg^kZ \ZVg ^[ gZfj^gZY Vh ZmeaV^cZY ^c Gearbox Threading and Feed Setup dc Page 41! i]Zc bdkZ i]Z \ZVgWdm aZkZgh id i]Z gZfj^gZY edh^i^dch# >c i]Z ZmVbeaZ WZadl i]Z X]Vgi h]dlh LCR8W \^kZh V [ZZY gViZ d[ 0.35mm dg 0.014"# '%")%% GEB )%%"'*%% GEB Figure 67.
Starting Lathe 3. BdkZ i]Z he^cYaZ DC$D;; aZkZg Figure 70 id hiVgi$hide he^cYaZ VcY X]jX` gdiVi^dc# To start the lathe: 1.
Making Your First Cut I]^h egdXZYjgZ ^h Vc ZmVbeaZ d[ ]dl id bV`Z ndjg [^ghi Xji dc V ' e^ZXZ d[ adl XVgWdc hiZZa# I]Z hiZeh l^aa ]Zae ndj l^i] ]dl id jhZ i]^h aVi]Z XdggZXian VcY ]dl id XVaXjaViZ i]Z XdggZXi he^cYaZ heZZY VcY [ZZY gViZ# Ndj l^aa Vahd aZVgc ]dl id iV`Z VYkVciV\Z d[ i]Z kVg^VWaZ he^cYaZ heZZY Xdcigda VcY i]Z XdchiVci hjg[VXZ heZZY 8HH [ZVijgZ# To make your first cut: 1.
7. BdkZ i]Z \ZVgWdm Y^gZXi^dc aZkZg id FORWARD, VcY i]Zc ejh] ^c i]Z [ZZY Y^gZX" i^dc `cdW [dg aZ[i"]VcY XVgg^V\Z igVkZa Figure 73 # Note: To quickly change carriage or cross slide feed direction, disengage the feed lever, push-in or pull-out the feed direction knob, and the re-engage the feed lever. There is no need to shutdown and move the leadscrew/ feedrod direction lever on the gearbox.
16. 6Y_jhi i]Z Xjii^c\ [aj^Y cdooaZ! VcY ijgc ON i]Z ejbe# 17. EaVXZ ndjg [ddi dc i]Z WgV`Z eZYVa VcY ndjg ]VcY dc i]Z [ZZY aZkZg! gZVYn id Y^hZc\V\Z [ZZY^c\ VcY hide i]Z aVi]Z ^c Vc ZbZg\ZcXn# 18. 8ZciZg VcY hZi i]Z YZei] d[ ndjg Xjii^c\ idda id Veegdm^bViZan %#%*% # 19.
688:HHDG>:H SECTION 5: ACCESSORIES I]^h hZXi^dc ^cXajYZh i]Z bdhi Xdbbdc VXXZhhdg^Zh VkV^aVWaZ [dg i]^h aVi]Z i]gdj\] i]Z
H8257—Primrose Armor Plate with Moly-D Machine and Way Oil ;dg AVi]Z 7ZYh EgZkZcih hi^X` ha^e VcY X]ViiZg YjZ id hjeZg^dg Vci^ [g^Xi^dc XVeVW^a^i^Zh! gZhjai^c\ ^c \gZViZg egZX^" h^dc bVX]^c^c\ XVeVW^a^i^Zh# I]^h d^a egdk^YZh i]Z i]^ccZhi [^ab edhh^WaZ l]^aZ Z[[ZXi^kZan egdk^Y^c\ cZZYZY ajWg^XVi^dc# HjeZg^dg gjhi VcY Xdggdh^dc egdiZXi^dc! ^cXajYZh VY]Zh^kZ$Xd]Zh^kZ VYY^i^kZh [dg kZgi^XVa ha^YZh! gZh^hih hfjZZoZ dji! gjcc^c\! Yg^ee^c\ VcY ^h cdc"\jbb^c\# 8dbZh ^c & fj
G7038Z—Boring Bar G7040—Carbide Inserts for Steel (5 pk) G7048—Carbide Inserts for Cast Iron (5 pk) H5930—HSS Center Drill Set 60° H5931—HSS Center Drill Set 82° 9djWaZ ZcYZY =HH XZciZg Yg^aah! VgZ egZX^h^dc \gdjcY [dg jchjgeVhhZY VXXjgVXn# :VX] hZi ^cXajYZh h^oZh &")# Figure 83. <,%(-O 7dg^c\ 7Vg# G7030—Threading Tool Holder G7041—Carbide Inserts for Steel (5 pk) G7049—Carbide Inserts for Cast Iron (5 pk) Figure 86.
H2987—½" Bent Lathe Dog H2988—1" Bent Lathe Dog H2989—1½" Bent Lathe Dog H2990—2" Bent Lathe Dog H2991—3" Bent Lathe Dog ?jhi i]Z i]^c\ [dg egZX^h^dc bVX]^c^c\ WZilZZc XZciZgh I]ZhZ WZci iV^a AVi]Z 9d\h VgZ bVYZ d[ YjgVWaZ XVhi ^gdc VcY [ZVijgZ hfjVgZ ]ZVY Wdaih# Figure 88. ='.-,".
SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.
Lubrication General Lubrication L]Zc i]Z aVi]Z ^h gjcc^c\! eZg^dY^XVaan bV`Z hjgZ i]Vi ndj hZZ d^a [adl^c\ dji d[ i]Z d^a ijWZ V\V^chi i]Z h^\]i \aVhh ^c i]Z ]ZVYhidX` Figure 94 # >[ d^a ^h cdi [adl^c\! h]ji Ydlc i]Z aVi]Z ^bbZY^ViZan VcY XdciVXi IZX]c^XVa Hjeedgi# @ZZe bVX]^cZY bZiVa hjg[VXZh a^`Z i]Z X]jX`! lVnh! WdgZh! Xdcigdah! X]Vc\Z \ZVgh! gdaaZgh! VcY jceV^ciZY XVhi ^gdc gjhi"[gZZ l^i] Veea^XVi^dch d[ egdYjXih a^`Z Eg^bgdhZ 6gbdg EaViZ l^i] Bdan"9 BVX]^cZ VcY LVn
6[iZg i]Z [^ghi bdci] d[ YV^an deZgVi^dc! YgV^c VcY gZ[^aa i]Z \ZVg Wdm# HZZ Figure 96 [dg eaj\ adXVi^dch# 8]Vc\Z i]Z \ZVgWdm d^a nZVgan! dg bdgZ [gZfjZcian ^[ ]ZVkn bVX]^cZ jhZ gZfj^gZh ^i#
Apron Ball Oilers JhZ &#& a^iZg d[ Vc >HD +- dg V ]^\] \gVYZ cdc" YZiZg\Zci H6: (%L bdidg d^a ^c i]Z Vegdc# 9V^an X]ZX` i]Z d^a aZkZa ^c i]Z h^\]i \aVhh# I]Z Vegdc d^a ejbe jhZh i]^h d^a id ajWg^XViZ i]Z lVnh# I]^h aVi]Z ]Vh * WVaa d^aZg adXVi^dch# Ndj XVc jhZ Vc >HD +- dg V ]^\] \gVYZ cdc"YZiZg\Zci H6: (%L bdidg d^a [dg Vaa \ZcZgVa hjg[VXZ VcY WVaa d^aZg ajWg^XVi^dc# Id ajWg^XViZ WVaa d^aZgh! XaZVc i]Z djih^YZ d[ i]Z WVaa d^aZg! ejh] i]Z WVaa l^i] i]Z i^e d[ i]Z d^a XVc
Oil Pump System JhZ H]Zaa IZaajh +- dg >HD +-# I]Z ]ZVYhidX` d^a hnhiZb Figure 102 Xdch^hih d[ V ejbe! Yg^kZc Wn Vc ZaZXig^X bdidg! V adl d^a egZhhjgZ Xjidji hl^iX]! iVc`! a^cZh! VcY V Y^hig^Wji^dc bVc^[daY# I]Z ]ZVY" hidX` ]Vh V hZg^Zh d[ d^a a^cZh i]Vi dg^\^cViZ [gdb Vc d^a Y^hig^Wji^dc bVc^[daY! l]^X] ^h hjeea^ZY d^a [gdb i]Z ejbe# I]Z a^cZh [gdb i]Z bVc^[daY Y^gZXi d^a id `Zn adXVi^dch! hjX] Vh i]Z he^cYaZ WZVg^c\h! [dg hjeZg^dg ajWg^XVi^dc Figure 107 # CZkZg gjc i]Z aVi]Z l^i]dji
4. L]Zc i]Z iVc` ^h XdbeaZiZan XaZVcZY dji! jci]gZVY i]Z hjXi^dc hXgZZc Figure 105 ! [gdb i]Z hjXi^dc e^eZ! VcY gZbdkZ i]Z hjXi^dc hXgZZc VhhZbWan# 5. Jh^c\ b^cZgVa he^g^ih VcY V Wadl \jc! XaZVc Vaa XdciVb^cVcih [gdb i]Z hXgZZc Figure 105 VcY Wadl Ygn# TIP: While the tank is accessible, you can place a magnet at the bottom-center of the tank, or install a magnetic drain plug to collect any fine metal particles generated by the headstock drivetrain. Figure 106.
Cutting Fluid System 2. Edjg i]Z daY Xjii^c\ [aj^Y dji d[ i]Z gZhZg" kd^g VcY Y^hedhZ d[ VXXdgY^c\ id HiViZ VcY ;ZYZgVa :ck^gdcbZciVa AVlh# 3. Jh^c\ V bV\cZi! Wgjh]! VcY gV\h! XaZVc dji bZiVa X]^eh [gdb i]Z Wdiidb d[ i]Z gZhZgkd^g# ;ajh] l^i] ]di hdVen lViZg ^[ cZZYZY# POISON AND BIOLOGICAL HAZARD! Use the correct personal protection equipment when handling cutting fluid and by follow federal, state, and fluid manufacturer requirements to properly dispose of cutting fluid.
SECTION 7: SERVICE GZk^Zl i]Z igdjWaZh]ddi^c\ VcY egdXZYjgZh ^c i]^h hZXi^dc id [^m ndjg bVX]^cZ ^[ V egdWaZb YZkZadeh# >[ ndj cZZY gZeaVXZbZci eVgih dg ndj VgZ jchjgZ d[ ndjg gZeV^g h`^aah! i]Zc [ZZa [gZZ id XVaa djg IZX]c^XVa Hjeedgi Vi *,% *)+".
Operation and Work Results Hnbeidb Edhh^WaZ 8VjhZ &# Ldg`e^ZXZ ^h jcWVaVcXZY# :ci^gZ bVX]^cZ k^WgViZh jedc hiVgije VcY l]^aZ '# AddhZ dg YVbV\ZY WZai h # gjcc^c\# (# K"WZai ejaaZnh VgZ cdi egdeZgan Va^\cZY# )# Ldgc dg Wgd`Zc \ZVg egZhZci# *# 8]jX` dg [VXZeaViZ ]Vh WZXdbZ jcWVaVcXZY# +# He^cYaZ WZVg^c\h WVYan ldgc# 7VY hjg[VXZ [^c^h]# &# Lgdc\ he^cYaZ heZZY dg [ZZY gViZ# '# 9jaa idda^c\ dg eddg idda hZaZXi^dc# (# Idd bjX] eaVn ^c \^Wh# )# Idda idd ]^\]# Edhh^WaZ Hdaji^dc &# GZ^chiVaa ldg`
Operation and Work Results Hnbeidb Edhh^WaZ 8VjhZ Edhh^WaZ Hdaji^dc 8Vgg^V\Z ]VgY id bdkZ# &# 8Vgg^V\Z adX` ^h i^\]iZcZY Ydlc# *# <^Wh VgZ idd i^\]i# &# 8]ZX` id bV`Z hjgZ i]Z XVgg^V\Z adX` Wdai ^h [jaan gZaZVhZY# '# ;gZfjZcian XaZVc VlVn X]^eh i]Vi adVY je Yjg^c\ ijgc^c\ deZgVi^dch# (# AjWg^XViZ WZYlVnh VcY ]VcYaZh# )# 8]ZX` id bV`Z hjgZ i]Vi hideh VgZ [adVi^c\ VcY cdi ]^ii^c\ i]Z XZciZg hide# *# AddhZc \^W hXgZl h ha^\]ian Page 64 # &#
Slide Leadscrew Adjustment NOTICE Avoid the temptation to overtighten the backlash set screw. Overtightening will cause excessive wear to the wedge, half nut, and lead screw. Reducing backlash to less than 0.001" is impractical and reduces cross slide and compound slide life.
Leadscrew End Play Adjustment 6[iZg V adc\ eZg^dY d[ i^bZ! ndj bVn [^cY i]Vi i]Z aZVY hXgZl ]Vh YZkZadeZY hdbZ ZcY eaVn# I]^h aVi]Z ^h YZh^\cZY hd i]Vi aZVYhXgZl ZcY eaVn XVc WZ ZVh^an gZbdkZY# Tools Needed: Qty DeZc :cY LgZcX] & ######################################### & =Zm LgZcX] (bb ############################################## & =Zm LgZcX] *bb ############################################# & To remove leadscrew end play: Half Nut Adjustment L]Zc VY_jhi^c\ i]Z ]Va[ cji \^Wh! gZbdkZ
Gib Adjustment L]Zc VY_jhi^c\ i]Z Xgdhh ha^YZ! iV^ahidX`! hVYYaZ! VcY XdbedjcY \^W hXgZlh Figures 114-116 ! i]Z \dVa ^h id gZbdkZ hadee^cZhh ^c i]Z lVnh l^i]dji W^cY^c\# AddhZ \^Wh l^aa XVjhZ V eddg [^c^h] dc i]Z ldg`e^ZXZ VcY idda X]ViiZg# DkZg"i^\]iZc^c\ bVn XVjhZ egZbVijgZ lZVg dc i]Z ha^YZ! aZVY hXgZl! VcY ]Va[ cji# I]Z Xgdhh ha^YZ! iV^ahidX`! hVYYaZ! VcY XdbedjcY \^Wh jhZ V iVeZgZY e^ZXZ d[ ^gdc l]^X] ^h ]ZaY ^c edh^i^dc Wn ild \^W hXgZlh Vi deedh^c\ ZcYh d[ i]Z
Feedrod Clutch Adjustment I]^h aVi]Z ]Vh Vc VY_jhiVWaZ [ZZY XajiX] i]Vi ]Zaeh egdiZXi i]Z Yg^kZigV^c [gdb dkZgadVY# I]Z [ZZY XajiX] gZaZVhZ ed^ci ^h VY_jhiZY Vi i]Z [VX" idgn# =dlZkZg! YZeZcY^c\ dc i]Z ineZ d[ Xjii^c\ i]Vi ndj Yd! ndj bVn cZZY id gZVY_jhi i]Z gZaZVhZ ed^ci# Tools Needed: Qty E]^aa^eh HXgZlYg^kZg ' ###################################### & =Zm LgZcX] (bb ############################################## & To adjust the clutch release point: Figure 119.
V-Belts Brake and Switch K"WZaih lZVg l^i] jhZ# 8]ZX` VcY VY_jhi K"WZaih dc V bdci]an WVh^h id ZchjgZ dei^bjb WgV`Z VcY aVi]Z eZg[dgbVcXZ# 6h i]Z WgV`Z a^c^c\ lZVgh! i]Z [ddi eZYVa YZkZadeh bdgZ igVkZa# >[ i]Z WgV`Z WVcY ^h cdi VY_jhiZY id XdbeZchViZ [dg cdgbVa lZVg! i]Z a^b^i hl^iX] l^aa hi^aa ijgc i]Z aVi]Z d[[! Wji i]Z he^cYaZ l^aa cdi hide Vh fj^X`an# >i ^h ZheZX^Vaan ^bedgiVci i]Vi i]Z WgV`Z ^h `Zei ^c VY_jhibZci hd ndj XVc hide i]Z he^cYaZ fj^X`an ^c Vc ZbZg\ZcXn# Tools
5. JhZ V +bb ]Zm lgZcX] id gZbdkZ i]Z XVe hXgZl! adX` lVh]Zgh! VcY i]Z eZYVa hide Figure 123 # 6.
Leadscrew Shear Pin Replacement 3. GdiViZ i]Z h]gdjY lVh]Zg hd i]Z Xjidji a^cZh je l^i] i]Z h]ZVg e^c ]ZVY Figure 127 # H]ZVg E^c =ZVY H]gdjY LVh]Zg >[ ndj WgZV` i]Z aZVYhXgZl h]ZVg e^c Yjg^c\ V i]gZVY^c\ deZgVi^dc! gZeaVXZbZci ^h fj^X` VcY ZVhn# >[ ndj Yd cdi ]VkZ Vc ZmigV h]ZVg e^c dc ]VcY! ndj XVc ijgc dcZ dc ndjg aVi]Z ^[ ndj [daadl i]Z heZX^[^XVi^dch ^c Figure 125# .bb ¢(bb ¢*#-bb ,bb %#*bb %#'bb %#'bb Shear Pin Material: S45C (SAE 1045) Figure 125.
7. Jh^c\ V bV\cZi! gZbdkZ i]Z h]ZVg e^c ]ZVY! i]Zc gdiViZ i]Z aVi]Z he^cYaZ id a^cZ je i]Z WdgZ i]Vi ]Vh i]Z gZhi d[ i]Z h]ZVg e^c ^ch^YZ! VcY jhZ i]Z bV\cZi id gZbdkZ i]Z di]Zg ]Va[ d[ i]Z Wgd`Zc h]ZVg e^c Figure 129 # 10. L^i] i]Z e^c XdbeaZiZan hZViZY ^c i]Z WdgZ VcY i]Z ]ZVY [ajh] l^i] i]Z aZVYhXgZl h]dja" YZg! ha^YZ i]Z h]gdjY lVh]Zg V\V^chi i]Z h]djaYZg VcY gdiViZ i]Z lVh]Zg &-% hd i]Z lVh]Zg XdkZgh i]Z ]ZVY d[ i]Z h]ZVg e^c Figure 131 # 8.
Gap Removal & Installation Ndjg aVi]Z ]Vh V \Ve hZXi^dc WZadl i]Z he^cYaZ i]Vi XVc WZ gZbdkZY [dg ijgc^c\ aVg\Z Y^VbZiZg eVgih# I]^h \Ve lVh ^chiVaaZY! i]Zc \gdjcY Vi i]Z [VXidgn Yjg^c\ aVi]Z VhhZbWan [dg egZX^hZ [^i VcY Va^\cbZci# ;VXidgh Yjg^c\ i]Z gZbV^c^c\ VhhZb" Wan Veean VYY^i^dcVa [dgXZh id i]Z \Ve0 i]ZgZ[dgZ! gZeaVX^c\ i]Z \Ve id i]Z dg^\^cVa edh^i^dc l^aa WZ kZgn Y^[[^Xjai# NOTICE We don't recommend removing the gap.
SECTION 8: WIRING I]ZhZ eV\Zh VgZ XjggZci Vi i]Z i^bZ d[ eg^ci^c\# =dlZkZg! ^c i]Z he^g^i d[ ^begdkZbZci! lZ bVn bV`Z X]Vc\Zh id i]Z ZaZXig^XVa hnhiZbh d[ [jijgZ bVX]^cZh# HijYn i]^h Y^V\gVb XVgZ[jaan# >[ ndj cdi^XZ Y^[[ZgZcXZh WZilZZc ndjg bVX]^cZ VcY i]ZhZ l^g^c\ Y^V\gVbh! XVaa IZX]c^XVa Hjeedgi Vi *,% *)+".++( [dg Vhh^hiVcXZ# Electrical Safety Instructions 1. PRINTED INFORMATION.
General Wiring Diagram Index SHOCK HAZARD! 9^hXdccZXi edlZg VcY lV^i [^kZ b^cjiZh id Vaadl KVg^heZZY jc^i XVeVX^idgh id Y^hX]Vg\Z WZ[dgZ hZgk^X^c\ ZaZXig^XVa eVgih# IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c hZkZgZ Wjgch! ZaZXigdXji^dc! dg YZVi]# EdlZg Hjeean 8dccZXi^dc Page 77. 220 VAC 3-PH :aZXig^XVa 7dm dc Page 75. @ Ldg` AVbe Page 81. He^cYaZ GEB HZchdg! Page 81. = He^cYaZ Hl^iX]! Page 81. 7gV`Z A^b^i Hl^iX]! Page 81. : < 9ddg A^b^i Hl^iX]! Page 81.
Electrical Box Wiring Diagram Index 8dda^c\ ;Vc Page 75 I]ZgbVa GZh^hidg Page 77 BV^c ;jhZ 7adX` Page 77 IgVch[dgbZg Page 75 BVhiZg EdlZg Hl^iX] Page 77 8dciVXidgh Page 75 8^gXj^i 7dVgY Page 75 KVg^VWaZ HeZZY Jc^i Page 77 I]ZgbVa GZaVnh Page 75 BVhiZg IZgb^cVa 7adX` Page 75
Electrical Component Index 8dcigda EVcZa VcY Hl^iX]Zh! Page 81. 8dda^c\ ;Vc Page 75. He^cYaZ GEB HZchdg Page 81. 9ddg A^b^i Hl^iX]! Page 81. He^cYaZ Bdidg! Page 78. He^cYaZ DC$D;; Hl^iX]! Page 81. 7gV`Z A^b^i Hl^iX]! Page 81. 8jii^c\ ;aj^Y Ejbe Bdidg! Page 78. :aZXig^XVa 7dm dc Page 75. Adl D^a EgZhhjgZ Hl^iX]! Page 78. BV^c EdlZg Hl^iX]! Page 75. D^a Ejbe Bdidg! Page 78. Figure 135.
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Variable Speed Drive Unit Figure 136# KVg^VWaZ heZZY Yg^kZ jc^i XdccZXi^dc# ",+" <%+,% &+ m )% =^\] EgZX^h^dc :KH AVi]Z
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Headstock (Oil Distribution System) SECTION 9: PARTS & ' ( ) + * * &% , . + && , - &' REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 P06700001 PSB29M P06700003 P06700004 PSB50M P06700006 OIL PLUG CAP SCREW M6-1 X 40 HEADSTOCK COVER COVER SEAL CAP SCREW M5-.8 X 10 STAND-OFF CLAMP 7 8 9 10 11 12 PSB15M PFH30M P06700009 P06700010 P06700011 P06700012 CAP SCREW M5-.8 X 20 FLAT HD SCR M5-.
Headstock (Lubrication System) &%(+ &%(. &%(, &%&% &%%+ &%%* &%%, &%%) &%&& &%&' &%%. &%%&%&( &%%& &%(&%(, &%(* &%() &%&- &%(, &%() &%(+ &%%' &%%+ &%%) &%'. &%%( &%(* &%() &%&) &%(% &%&* &%&+ &%(' &%)% &%'*"& &%'* &%'& &%'+ &%&* &%'*"' &%'*"( &%'' &%&, &%&&%&.
Headstock (Lubrication) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 P06701001 P06701002 P06701003 PSB50M PW02M P06701006 P06701007 PS34 P06701009 PN07M P06701011 PRP104M P06701013 P06701014 P06701015 P06701016 PSB02M PN01M PSB04M P06701020 P06701021 P06701022 P06701023 ELBOW FITTING FERRULE FERRULE NUT CAP SCREW M5-.8 X 10 FLAT WASHER 5MM PIPE CLIP BRACKET PHLP HD SCR M3-.
<%+,% &+ m )% =^\] EgZX^h^dc :KH AVi]Z &*)( &*)) &*() &*(&*)& &*(* &*(. &*)% &*(. &*(&*(. &*)% &*(. &*%' &*)- &*)' &*(' &*(& &*'. &*', &*&% &*&& &*&( &*&' &*&& &*'- &*'+&*&, &*&) &*)* &*%. &*'% &*&. &*&& &*'( &*'' &*'& &*&+ &*&* &*') &*)+ &*), &*&* &*&- &*&, &*'* &*(, &*(% &*(+ &*(( &*%, &*(* &*%+ &*%.
Headstock (Spindle Motor) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1502 1504 1505 1506 1507 1508 1509 1510 1511 1512 1513 1514 1515 1516 1517 1518 1519 1520 1521 1522 1523 1524 1525 PW04M P06701504 P06701505 PVB69 PB116M P06701508 PS68M P06701510 PN03M P06701512 PSB60M P06701514 PSB01M P06701516 PSB64M P06701518 PW01M PSB45M PEC015M P06701522 P06701523 P06701524 P06701525 FLAT WASHER 10MM COVER THUMB KNOB M10-1.5 V-BELT 5L690 HEX BOLT M10-1.
Headstock (Spindle Drive System) '%,. '%-& '%,'%-% '%() '%() '%,* '%++ '%+, '%+* '%+) '%,+ '%++ '%,) '%() '&%% '%.. '%*'%+& '%+( '%+' '%+% '%*, '%,, '%+* '%,( '%,' '%,& '%+. '%.+ '%.'%.+ '%., '%.* '%.+ '%.) '%.( '%.' '%*. '%*'%*, '%*+ '%,% '%+% '%** '%+- '%.& '%-+ '%.% '%-.
"--" '*)* '*(% '*)% '*)& '*'& '*(- '*&, '*&+ '*). '**% '*() '*(( '*), '*)+ '**% '*). '*&* '*&) '*'& '*(% '*(' '*(( '*(, '*(* '*(& '*() '*)( '*)+ '*(. '*(+ '*)% '*), '*&. '*)' '*(, '*(% '*)) '*('*'& '*)* '*&'*)& '*'% '*)'*)( '*() '*(( '*)) '*)' '*(. '*'. '*') '*'+ '*'- '*', '*'* '*). '**% '*&- '*&. '*).
Headstock (Shifting System) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 2514 2515 2516 2517 2518 2519 2520 2521 2522 2523 2524 2525 2526 2527 2528 2529 2530 2531 2532 PSS30M P06702515 P06702516 P06702517 P06702518 PORP014 P06702520 PORP016 P06702522 PR03M P06702524 PRP31M P06702526 PRP32M P06702528 PK01M PRP106M P06702531 P06702532 SET SCREW M10-1.5 X 10 BUSHING COMPRESSION SPRING 8 X 37 STEEL BALL 1/4" PLUG O-RING 13.8 X 2.4 P14 PLUG O-RING 15.8 X 2.
Headstock (Gearbox Drive System) (&%. (&&& (%() (&%* (&%, (%() (&%+ (&&% (&%- (&'(&%. (%() (&%(&&, (&%* (&&( (&&* (&&(&'% (%() (&&' (&&* (&&* (&&) (&&% (%,' (&&.
Gearbox (Change Gear System) (*%* (*%) (*%( (*%' (*%& (*&) (*&( (*%(*&% (*%. (*%- (*&* (*%, (*%+ (*&' (*%+ (*&& (*%, (*%+ (*&.
Gearbox (Shift System) )%-' )%.& )%-)%-( )%.' )%-) )%-* )%-+ )%-' )%-, )%.( )%.+ )%., )%-)%-. )%.) )%.* )%.)%.. )%.% )&%+ )'%)&%% )&%& )&%+ )&%( )&%) )&%' )&%* )'%+ )'%, )&'( )'&) )&%' )&%, )&%. )&&% )&'' )&%- )'%. )'&* )&&& )'&+ )&&' )&&( )&&) )&&* )%+) )%+' )%+( )%+* )'&* )%-& )&&. )&'% )'&( )'%. )&'& )%,. )'%' )&&- )%,)'%' )%,+ )%,* )%+) )%+)%+. )%+)%,% )%+)%-& )%,, )%,& )%,' )'%( )'%) )%,( )%,) ".
Gearbox (Shift System) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4062 4063 4064 4065 4066 4067 4068 4069 4070 4071 4072 4073 4074 4075 4076 4077 4078 4079 4080 4081 4082 4083 4084 4085 4086 4087 4088 4089 4090 4091 4092 4093 4094 4095 4096 4097 4098 4099 P06704062 P06704063 P06704064 P06704065 P06704066 P06704067 P06704068 P06704069 P06704070 P06704071 P06704072 P06704073 P06704074 P06704075 P06704076 P06704077 P06704078 P06704079 P06704080 PRP02M P06704082 P06704083 P06704084 P0670408
".)" )*+' )*&% )*%+ )*%+ )*&& )*&+ )*%. )*&* )*&- )*&) )*%- )*+' )*%( )*&, )*&( )*&& )*&' )*%, )*%& )*%' )*%) )*%( )*(& )*'& )*'& )*%* )*%+ )*)) )*%+ )*)+ )*%+ )*)* )*'& )*(. )*'+ )*') )*'* )*)% )*'* )*'- )*'* )*). )*)( )*)& )*)' )**% )*'* )*') )*', )*'+ )*'. )*(% )**- )**, )**+ )*+' )**( )*+& )**. )*+% )*** )*'+ )*') )*'* )*)- )*'* )*), )*()*(, )*(+ )*(* )*'( )*() )*(( )*(' )*'' )*&.
Gearbox (Leadscrew and Feedrod Drive) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4501 4502 4503 4504 4505 4506 4507 4508 4509 4510 4511 4512 4513 4514 4515 4516 4517 4518 4519 4520 4521 4522 4523 4524 4525 4526 4527 4528 4529 4530 4531 P06704501 P06704502 P06704503 P06704504 P06704505 PR09M PK109M P06704508 P06704509 P06704510 P16004 P06704512 P06704513 P06704514 PR11M P06704516 P06704517 P06704518 P06704519 P06704520 P16004 P06704522 P06704523 P06704524 PR23M P6203 P06704527 P06704528
".+" *&&+ *&&, *%'( *%') *&&' *%'+ *%'* *%(+ *%&. *&&& *%'' *&&% *%'& *%(& *%&) *%&( *%&' *%&& *%(% *%(, *%'*%', *%'. *&&( *%%& *&%' *&%, *%%, *&%) *&%( *%%) *%%- *%%+ *&%+ *&%* *&%- *&&) *%'- *%%. *&&- *%&& *%'% *&%.
Carriage (Control Rod, Feedrod, Leadscrew) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5001 5002 5003 5004 5005 5006 5007 5008 5009 5010 5011 5012 5013 5014 5015 5016 5017 5018 5019 5020 5021 5022 5023 5024 5025 5026 5027 5028 P06705001 P06705002 P06705003 P06705004 P06705005 P06705006 P06705007 P06705008 P06705009 P06705010 P06705011 P06705012 P06705013 P06705014 P06705015 P06705016 P06705017 PR37M P06705019 P06705020 P06705021 P06705022 P06705023 P06705024 P51203 P06705026 P06705027 P5
Carriage (Apron Drive and Shift System) **%& **%' **%( **%) **%' **%* **%+ **'* **&+ **&, **&& **%. **&% **%, **&- *+%& **&' **'& **&. **%- *+%. **'' **(- **(( **&) **&* *+%( **') **'- **'% **'( **', **'+ *+&% *+%' **&( **)% **(. **(, **). *+&& ***% **(+ *+&' *+%**)& ***, ***. **'. **(% **() **(* **)* ***& *+&( **)' ***' **)( **)) *****+% **(& **(' *+%+ *+&+ **+, **,% **,& *+%, **), **)**** **+& *+'& ***( ***) **+.
Carriage (Apron Drive and Shift System) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5501 5502 5503 5504 5505 5506 5507 5508 5509 5510 5511 5512 5513 5514 5515 5516 5517 5518 5519 5520 5521 5522 5523 5524 5525 5526 5527 5528 5529 5530 5531 5532 5533 5534 5535 5536 5537 5538 5539 5540 5541 5542 5543 5544 5545 5546 5547 5548 5549 5550 5551 5552 P06705501 P06705502 PRP04M P06705504 P06705505 P06705506 P06705507 P06705508 P06705509 P06705510 P06705511 P06705512 P06705513 P06705514 P06705515 P
Carriage (Saddle and Slide) +&%' +%%& +%%+%&+ +&%& +%%' +&%( +&%) +%%( +%%. +%&% +%%* +&%* +%%& +%%) +%&, +%%+ +%%, +%&& +%&' +&%, +%&( +%%. +&%- +%'& +%&* +%'% +%&- +%&. +&%+ +&&% +%'( +%'' +%%- +%&) +%') +&%. +&%+ +%'* +&%+ +%*& +%*( +%') +&%+ +%'* +%'& +%'% +%%& +&%+ +%(- +&&& +&&) +%'+ +&%& +%', +%'+&%+ +%'. +%(% +%(& +&&' +%(' +%(+ +%(, +%%& +%(. +%(( +%%& +&&) +%)% +%%& +%'.
Carriage (Saddle and Slide) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6001 6002 6003 6004 6005 6006 6007 6008 6009 6010 6011 6012 6013 6014 6015 6016 6017 6018 6019 6020 6021 6022 6023 6024 6025 6026 6027 6028 P06706001 P06706002 P06706003 P06706004 P06706005 P06706006 P06706007 P06706008 P06706009 P06706010 P06706011 P06706012 P06706013 P06706014 PRP28M P06706016 P06706017 P06706018 P06706019 P06706020 P06706021 P06706022 P06706023 P06706024 P06706025 P06706026 P06706027 P06706028 GI
Carriage (Saddle Lubrication System) +*)- +*)( +*)* +*)' +*). +*), +*)& +*)+ +*)+ +*&* +*&( +*)) +**% +*%+ +*&& +*)) +**& +**' +*&+ +*&, REF PART # DESCRIPTION REF PART # DESCRIPTION 6506 6511 6513 6515 6516 6517 6541 6542 6543 PS08M PSS03M PSB02M PSB24M PSS74M PSB169M P06706541 P06706542 P06706543 PHLP HD SCR M5-.8 X 12 SET SCREW M6-1 X 8 CAP SCREW M6-1 X 20 CAP SCREW M5-.8 X 16 SET SCREW M8-1.25 X 35 CAP SCREW M12-1.
Carriage (Compound and Tool Holder) ,%%' ,%%& ,%%( ,%%) ,%') ,%%+ ,%%, ,%%* ,%%- ,%&+ ,%** ,%%. ,%'& ,%&. ,%'% ,%*' ,%'' ,%&% ,%*+ ,%*& ,%&& ,%&' ,%*,%*, ,%&( ,%&* ,%'( ,%&+ ,%&) ,%&, ,%*) ,%*( ,%*.
Bed (Thread Dial and Rests) ,*'& ,*(, ,*%& ,*%' ,*'& ,*'' ,*'( ,*') ,*%( ,*%* ,*%. ,*%) ,*(+ ,*'' ,*%+ ,*'* ,*'+ ,*'. ,*',*'% ,*(% ,*(* ,*() ,*', ,*(( ,*(' ,*&' ,*(& ,*&& ,*%, ,*%,*&% ,*&+ ,*&, ,*&( ,*&* ,*&) ,*&,*&.
Bed (Tailstock) -%%& -%%( -%%) -%%* -%%, -&%& -%%+ -%%-%%. -%%) -%&) -%&( -%&% -&%' -%&* -%'& -%'' -%&& -%&, -%&. -&%( -%&+ -%&' -%&. -&%* -%'( -%&- -&%) -%'* -%') -&%* -%() -%'- -%'-%'. -&&( -%(( -&%- -%'+ -%(& -%(' -%(* -%(+ -&%+ -%(( -%() -%(, -&%, -&%- -%(' -&%. -%%' -&&) -%(% -%', -%(- -&%-%(* -&&* -&&% -&&& -&&& -&&' <%+,% &+ m )% =^\] EgZX^h^dc :KH AVi]Z -%(. -%)% -%(+ -&%.
Bed (Tailstock) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8011 8012 8013 8014 8015 8016 8017 8018 8019 8021 8022 8023 8024 8025 8026 8027 8028 P06708001 P06708002 PK34M P06708004 P06708005 PR37M P06708007 P06708008 P06708009 P06708010 P06708011 P06708012 P06708013 P06708014 P06708015 P06708016 P06708017 P06708018 PRP04M P06708021 P06708022 P06708023 P06708024 P06708025 P06708026 P06708027 P06708028 LEAD SCREW LEADSCREW NUT KEY 5 X 5 X
<%+,% &+ m )% =^\] EgZX^h^dc :KH AVi]Z -*(. -*)' -*&. -*)( -*%* -*%) -*(-*%' -*%( -*'& -*'' -**, -*%-*++ -*%. -*)& -*'' -*'& -*+, -*%, -*%* -*%) -*%+ -*)% -*%( -*%' -*)% -*)* -*+' -*+% -*), -*+& -*+( -*)-**. -*+* -*+) -*)) -*&-**-*'% -**( -*'& -*'' -**) -**+ -*&& -*** -*&% -*&* -*&& -*&) -*'& -*%& -*(' -*(( -*'% -*'( -*)+ -*(* -*() -*%) -*'' -*'& -*).
Accessories and Coolant System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 8501 8502 8503 8504 8505 8506 8507 8508 8509 8510 8511 8514 8515 8518 8519 8520 8521 8522 8523 8531 8532 8533 8534 8535 8536 8537 8538 8539 P06708501 PSB31M P06708503 PSB01M P06708505 PSB61M P06708507 P06708508 PS05M P06708510 PFH30M P06708514 P06708515 P06708518 P06708519 PN03M PW01M PSB14M P06708523 P06708531 P06708532 P06708533 P06708534 P06708535 P06708536 PS68M P06708538 P06708539 SHAFT CAP SCREW M8-1.
Electrical (Main Electrical Box) .%'( .%%+ .%%, .%'% .%'& .%&- .%%) .%%* .%&+ .%%& .%&. .%'' .%%( .%%' .%%.%%. REF PART # DESCRIPTION REF PART # DESCRIPTION 9001 9002 9003 9004 9005 9006 9007 9008 CONTACTOR TELE LC1D09 220VAC THERMAL RELAY TELE LR3D 05 0.63-1A THERMAL RELAY TELE LR3D 07 1.6-2.5A MAIN FUSE BUS 3-PH FUSE 20A 10.3 X 38MM FUSE HOUSING FUSE 5A 5.2 X 20.
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