MODEL G4000 9" X 19" BENCH LATHE OWNER'S MANUAL 8DENG><=I 6EG>A! '%%. 7N OOAN >C9JHIG>6A! >C8#! G:K>H:9 ;:7GJ6GN! '%&& IG WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ;DG BD9:AH B6CJ;68IJG:9 H>C8: -$%.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION ............................................... 2 BVcjVa 6XXjgVXn ########################################### ' 8dciVXi >c[d#################################################### ' BVX]^cZ 9ZhXg^ei^dc ###################################### ' >YZci^[^XVi^dc ################################################### ( BVX]^cZ 9ViV H]ZZi ###################################### ) SECTION 1: SAFETY .......................................
INTRODUCTION Manual Accuracy Contact Info LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZl bVX]^cZ LZ kZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh lZ hi^aa bV`Z Vc dXXVh^dcVa b^hiV`Z# LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn fjZhi^dch dg cZZY ]Zae! jhZ i]Z ^c[dgbVi^dc WZadl id XdciVXi jh# 7Z[dgZ XdciVXi^c\! eaZVhZ \Zi i]Z hZg^Va cjbWZg VcY bVc
Identification 7Zai IZch^dc^c\ AZkZg HiZVYn GZhi ;daadl GZhi He^cYaZ Hl^iX] 8]Vc\Z
Machine Data Sheet 0$&+,1( '$7$ 6+((7 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 02'(/ * ; %(1&+ /$7+( EgdYjXi 9^bZch^dch/ Weight.............................................................................................................................................................. 250 lbs. Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 37 x 20 x 15 in.
=ZVYhidX` >c[d Spindle Bore............................................................................................................................................. 3/4 in. Spindle Size............................................................................................................................................. 39 mm Spindle Taper............................................................................................................................................ MT#3 Spindle Threads.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
DISCONNECTING POWER SUPPLY. 6alVnh Y^h" XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg" k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih! WaVYZh! XjiiZgh! ZiX# # BV`Z hjgZ hl^iX] ^h ^c D;; edh^i^dc WZ[dgZ gZXdccZXi^c\ id Vkd^Y Vc jcZmeZXi" ZY dg jc^ciZci^dcVa hiVgi# APPROVED OPERATION.
Additional Safety Instructions for Metal Lathes 1. COVERS & DOORS: JcZmeZXiZY XdciVXi l^i] i]Z ^ciZgcVa bdk^c\ eVgih dg ZaZXig^XVa YZk^XZh XdjaY XVjhZ hZg^djh eZghdcVa ^c_jgn# 6AL6NH `ZZe i]Z XdkZgh VcY Yddgh XadhZY VcY hZXjgZY l]Zc i]Z bVX]^cZ ^h XdccZXi" ZY id edlZg# 2.
SECTION 2: POWER SUPPLY Availability Circuit Requirements 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a" VW^a^in VcY egdm^b^in d[ i]Z gZfj^gZY edlZg hjeean X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z gZfj^gZbZcih [dg i]^h bVX]^cZ! V cZl X^gXj^i bjhi WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj" i^dc! [^gZ! dg Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY ZaZXig^XVa l^g^c\ bjhi WZ YdcZ Wn V fjVa^[^ZY ZaZXig^X^Vc ^c VXXdgYVcXZ l^i] Vaa Veea^XVWaZ XdYZh VcY hiVcYVgYh# I]^h bVX]^c
Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! The Model G4000 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance, use safe lifting methods, and use power equipment that is rated for at least 500 lbs.
Inventory 7 6 8 I]Z [daadl^c\ ^h V YZhXg^ei^dc d[ i]Z bV^c Xdbed" cZcih h]^eeZY l^i] ndjg bVX]^cZ# AVn i]Z Xdbed" cZcih dji id ^ckZcidgn i]Zb# = >[ Vcn cdc"egdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg ! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dg i]Z hV`Z d[ ZmeZY^ZcXn! gZeaVXZbZcih XVc WZ dWiV^cZY Vi ndjg adXVa ]VgYlVgZ hidgZ# Inventory: (Figures 3–4) Qty A. ;VXZeaViZ , &¿ ' ############################################ & B.
Cleanup I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZ XdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]Vi egZkZcih Xdggdh^dc Yjg^c\ h]^ebZci VcY hidgV\Z# I]^h gjhi egZkZciVi^kZ ldg`h ZmigZbZan lZaa! Wji ^i l^aa iV`Z V a^iiaZ i^bZ id XaZVc# 7Z eVi^Zci VcY Yd V i]dgdj\] _dW XaZVc^c\ ndjg bVX]^cZ# I]Z i^bZ ndj heZcY Yd^c\ i]^h cdl l^aa \^kZ ndj V WZiiZg VeegZX^Vi^dc [dg i]Z egdeZg XVgZ d[ ndjg bVX]^cZ h jceV^ciZY hjg[VXZh# I]ZgZ VgZ bVcn lVnh id gZbdkZ i]^h gjhi egZkZc" iVi^kZ! Wji i]Z
Moving & Placing Lathe The Model G4000 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance, use safe lifting methods, and use power equipment that is rated for at least 500 lbs. to move the shipping crate and machine. 4.
Mounting I]Z X]^e eVc VcY i]Z WVhZ d[ i]Z aVi]Z ]VkZ ]daZh i]Vi Vaadl i]Z bVX]^cZ id WZ bdjciZY id V ldg`WZcX]# Ndj BJHI bdjci ndjg bVX]^cZ id V ldg`WZcX] id egZkZci ^i [gdb jcZmeZXiZYan bdk^c\ Yjg^c\ deZgVi^dc! l]^X] XdjaY aZVY id eZghdcVa ^c_jgn dg egdeZgin YVbV\Z# I]Z higdc\Zhi d[ i]Z ild bdjci^c\ bZi]dYh ^aajhigViZY ^c i]^h hZXi^dc ^h i]Z I]gdj\] Bdjci bZi]dY# >c i]^h bZi]dY! ]daZh VgZ Yg^aaZY Vaa i]Z lVn i]gdj\] i]Z ldg`WZcX]! VcY
Belt Tensioning Lever Knob I]gZVY i]Z `cdW dcid i]Z WZai iZch^dc^c\ aZkZg! Vh h]dlc ^c Figure 9# 7Zai IZch^dc^c\ AZkZg @cdW Figure 9. 7Zai iZch^dc^c\ aZkZg `cdW# Test Run IZhi gjc ndjg bVX]^cZ id bV`Z hjgZ ^i gjch egde" Zgan# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ i]Z hdjgXZ d[ Vc jcjhjVa cd^hZ dg k^WgVi^dc! hide jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl i]Z Troubleshooting dc Page 50# >[ ndj hi^aa XVccdi gZbZYn V egdWaZb! XdciVXi djg IZX] Hjeedgi Vi *,% *)+".
8.
SECTION 4: OPERATIONS Basic Controls To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. GZ[Zg id Figures 11–13 VcY i]Z [daadl^c\ YZhXg^e" i^dch id WZXdbZ [Vb^a^Vg l^i] i]Z WVh^X Xdcigdah VcY XdbedcZcih d[ ndjg aVi]Z# Headstock 9 8 7 Damage to your eyes and face could result from using this machine without proper protective gear. Always wear safety glasses or a face shield when operating this machine.
Carriage NOTICE 7 6 Engaging the feed lever and the half-nut at the same time will damage the carriage gearing and longitudinal leadscrew. NEVER attempt to force the feed lever in the engaged (up) position and half-nut lever in the engaged (down) position at the same time. 8 9 : ? > ; = I. Carriage Handwheel: BdkZh i]Z XVgg^V\Z VcY i]Z bdjciZY idda^c\ aZ[i"dg"g^\]i Vadc\ i]Z WZYlVn# J.
Chuck/Faceplate Mounting & Removal Ndjg BdYZa <)%%% aVi]Z ^cXajYZh V ) ("_Vl X]jX`! V , )"_Vl X]jX`! VcY V , &¿ ' [VXZeaViZ# I]Z X]jX`h VcY [VXZeaViZ bdjci id i]Z i]gZVYZY he^cYaZ ^c i]Z hVbZ bVccZg# 4.
Removing a Chuck or Faceplate 1. 9>H8DCC:8I A6I=: ;GDB EDL:G 2. AVn V e^ZXZ d[ eanlddY dc i]Z WZYlVn jcYZg" cZVi] i]Z he^cYaZ id egdiZXi i]Z egZX^h^dc \gdjcY hjg[VXZh# 3. AddhZc Wdi] hZi hXgZlh! i]Zc ^chZgi dcZ X]jX` WVg ^cid i]Z he^cYaZ ^cYZci id ]daY i]Z he^cYaZ hi^aa hZZ Figure 15 # Note: If removing a chuck, insert the remaining chuck bar into a scroll keyway, as shown in Figure 15.
4. 8adhZ i]Z _Vlh jci^a i]Zn bV`Z a^\]i XdciVXi l^i] i]Z ldg`e^ZXZ! Vh h]dlc ^c Figure 17# Installing Jaws 1. EaVXZ i]Z X]jX` dc V [aVi! hiVWaZ hjg[VXZ# 2. :mVb^cZ i]Z h^YZh d[ i]Z _Vlh·ZVX] ^h hiVbeZY l^i] V cjbWZg & i]gdj\] (# :mVb^cZ i]Z _Vl \j^YZh d[ i]Z X]jX`·ZVX] ^h hiVbeZY l^i] V XdggZhedcY^c\ cjbWZg hZZ Figure 18 Note: The jaws and jaw guides are machined to match and each jaw must be installed in its corresponding jaw guide. Figure 17.
4. Ha^YZ i]Z & _Vl ^cid i]Z & _Vl \j^YZ VcY ]daY ^i [^gban V\V^chi i]Z hXgdaa \ZVg i]gZVYh! i]Zc gdiViZ i]Z X]jX` `Zn XadX`l^hZ Veegdm^" bViZan dcZ ijgc jci^a i]Z aZVY i]gZVY Zc\V\Zh l^i] i]Z _Vl# Note: Tug on the jaw to make sure it is engaged with the scroll gear thread. 5. GZeZVi Steps 3–4 [dg _Vlh ' VcY ( ^c hZfjZcXZ# 6.
5. I^\]iZc ZVX] _Vl ^c hbVaa ^cXgZbZcih ^c Vc deedh^c\ hZfjZcXZ! Vh ^aajhigViZY ^c Figure 22! jci^a i]Z ldg`e^ZXZ ^h [^gban hZXjgZ ^c i]Z YZh^gZY edh^i^dc# ( & Always use a low spindle speed when machining non-concentric or off-center workpieces to reduce the risk of ejecting the workpiece from the holding device at a high rate of speed. Failure to heed this warning could lead to serious personal injury, death or property damage. m Faceplate ' ) Figure 22.
Centers Ndjg BdYZa <)%%% aVi]Z ^cXajYZh i]gZZ XZciZgh/ & Vc BI ' a^kZ XZciZg! ' Vc BI ( YZVY XZciZg! VcY ( Vc BI ' YZVY XZciZg! Vh h]dlc ^c Figure 25# A^kZ 8ZciZg 9ZVY 8ZciZgh L]Zc bdjci^c\ V adc\! haZcYZg ldg`e^ZXZ i]Vi ZmiZcYh bdgZ i]Vc ' &¿ ' i^bZh ^ih Y^VbZiZg WZndcY i]Z X]jX` _Vlh! jhZ V XZciZg bdjciZY ^c i]Z iV^ahidX` id hjeedgi ^i# H^cXZ i]Z YZVY XZciZg YdZh cdi gdiViZ l^i] i]Z ldg`e^ZXZ l]Zc jhZY ^c i]Z iV^ahidX`! i]Z i^e d[ i]Z XZciZg bjhi WZ ajWg^XViZY
Live Centers Using a Center in the Tailstock I]Z YZVY XZciZg VX]^ZkZh V bdgZ VXXjgViZ [^c" ^h]ZY egdYjXi Wji gZfj^gZh adl he^cYaZ heZZYh id Vkd^Y ]ZVi [gdb [g^Xi^dc YVbV\^c\ i]Z XZciZg d[ ldg`e^ZXZ# I]Z a^kZ XZciZg ]Vh WZVg^c\h i]Vi Vaadl i]Z XZciZg i^e VcY i]Z ldg`e^ZXZ id gdiViZ id\Zi]Zg! VcY XVc WZ ^chiVaaZY ^c i]Z iV^ahidX` fj^aa [dg ]^\]Zg heZZYh VcY aZhh i^bZ heZci ajWg^XVi^c\ i]Z i^e! Wji l^i] V ha^\]i W^i d[ VXXjgVXn adhh# 1.
Offsetting Tailstock Aligning Tailstock I]Z iV^ahidX` XVc WZ d[[hZi ha^\]ian [gdb i]Z he^c" YaZ XZciZg a^cZ id Xji h]Vaadl iVeZgh ^c V ldg`e^ZXZ bdjciZY WZilZZc XZciZgh# L]Zc i]Z iV^ahidX` ^h d[[hZi idlVgY i]Z deZgVidg! i]Z bVX]^cZY ldg`e^ZXZ l^aa WZ hbVaaZg Vi i]Z iV^ahidX` ZcY# 8dckZghZan! ^[ i]Z iV^ahidX` ^h d[[hZi VlVn [gdb i]Z deZgVidg! i]Z iVeZg l^aa WZ hbVaaZg Vi i]Z he^cYaZ ZcY# I]Z iV^ahidX` lVh Va^\cZY l^i] i]Z he^cYaZ Vi i]Z [VXidgn# =dlZkZg! lZ gZXdbbZcY i]Vi ndj iV`
4. >chiVaa i]Z BI ' YZVY XZciZg ^cid i]Z iV^ahidX`# 8. JhZ V XVa^eZg id bZVhjgZ Wdi] ZcYh d[ i]Z ldg`e^ZXZ# 5.
Drilling with Tailstock I]Z iV^ahidX` XVc WZ jhZY id Yg^aa ]daZh Wn bdjci^c\ V Yg^aa W^i ^c i]Z iV^ahidX`! gdiVi^c\ i]Z ldg`e^ZXZ l^i] i]Z he^cYaZ! i]Zc jh^c\ i]Z iV^ahidX` fj^aa ]VcYl]ZZa id VYkVcXZ i]Z Yg^aa W^i ^cid i]Z ldg`e^ZXZ# HZZ Figures 33–34 [dg ZmVbeaZh d[ Yg^aa X]jX` VcY iVeZgZY Yg^aa W^i ^chiVaaVi^dc# Steady Rest I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\! haZcYZg ldg`e^ZXZh i]Vi ZmiZcY WZndcY i]Z X]jX` dg [VXZeaViZ bdgZ i]Vc ' &¿ ' i^bZh ^ih
5. AddhZc i]Z [^c\Zg adX` cjih! ijgc i]Z VY_jhi" bZci `cdWh jci^a i]Z [^c\Zgh bV`Z ZkZc Xdc" iVXi l^i] i]Z ldg`e^ZXZ! i]Zc gZ"i^\]iZc i]Z adX` cjih# Note: The fingers should rest against the workpiece to fully support it at all three points, but also allow it to freely rotate with the spindle without causing deflection. 6.
Compound Slide Tool Holders Handwheel Dial Increments Distance DcZ >cXgZbZci ########################################### %#%%& DcZ ;jaa GdiVi^dc ###################################### %#%)% Ndjg BdYZa <)%%% aVi]Z h]^eh l^i] V )"lVn idda edhi VcY 8"ineZ idda ]daYZg# I]Z VYkVciV\Z d[ i]Z )"lVn idda edhi ^h i]Vi ^i XVc ]daY [djg Xjii^c\ iddah Vi dcZ i^bZ! VcY ZVX] idda XVc WZ fj^X`an ^cYZmZY gdiViZY id i]Z ldg`e^ZXZ Vh cZZYZY# I]Z XdbedjcY ha^YZ h^ih dc i]Z Xgdhh ha^YZ VcY ^h i]Z
C-Type Tool Holder Tools Needed Qty LgZcX] &(bb ################################################### & Spindle Speed I]Z he^cYaZ heZZY ^h XdcigdaaZY Wn WZaih VcY ejaaZnh ^ch^YZ i]Z X]Vc\Z \ZVg XdkZg hZZ Figure 42 # To use the C-type tool holder: 1. 9>H8DCC:8I A6I=: ;GDB EDL:G 2. GZbdkZ i]Z )"lVn idda edhi [gdb i]Z Xdb" edjcY ha^YZ# 3. GZeaVXZ i]Z WZkZaZY e^c [gdb i]Z XdbedjcY ha^YZ l^i] i]Z - m '%bb e^c hZZ Figure 40 # Idda =daYZg 7VhZ - m '%bb E^c Figure 40.
Calculating Correct Spindle Speed 1. JhZ i]Z iVWaZ ^c Figure 43 id YZiZgb^cZ i]Z gZXdbbZcYZY Xjii^c\ heZZY [dg i]Z ldg`e^ZXZ bViZg^Va# Note: Cutting speeds are expressed in SFM (surface feet per minute) that the workpiece moves against the cutter, which is different from the spindle speed (RPM).
b^c 6 7 &'% 8 (%% )%% +%% &%%% '%%% 78& 78' 68& 78( 68' 68( & '( Figure 44. BdYZa <)%%% he^cYaZ heZZY Xdc[^\jgVi^dc X]Vgi# Configuring Spindle Belt I]ZgZ VgZ h^m he^cYaZ heZZYh VkV^aVWaZ Wn egdeZgan edh^i^dc^c\ i]Z he^cYaZ WZai dc i]Z bdidg ejaaZn A ! i]Z ^YaZg ejaaZn B ! VcY i]Z he^cYaZ ejaaZn C # To configure the spindle belt: 1. 9>H8DCC:8I A6I=: ;GDB EDL:G# 2.
120 RPM (BC1) 300 RPM (BC2) 400 RPM (AC1) 600 RPM (BC3) 1000 RPM (AC2) 2000 RPM (AC3) Figure 46.
Note: In the next step, the gears must properly mesh. It may be necessary to rock the spindle back-and-forth by hand until the gears mesh. Also, use one hand on the bottom of the lever to apply sideways pressure when moving it. Ejaa i]Z aZkZg `cdW dji! ha^YZ i]Z aZkZg jcYZg i]Z XdggZXi ]daZ! gV^hZ ^i je id Va^\c i]Z aZkZg e^c l^i] i]Z ]daZ! i]Zc gZaZVhZ i]Z `cdW# 2. Note: Make sure the lever pin is firmly seated into the hole before continuing the operation.
a 8]Vc\Z
Note: These instructions are only valid for nonthreading operations. To configure the feed rate for threading, refer to the Threading subsection on Page 40. Power Feed (Non-Threading) To engage the power feed for non-threading operations: EdlZg [ZZY dc i]Z BdYZa <)%%% h^beaZ bZVch jh^c\ i]Z bVX]^cZ"Yg^kZc XdbedcZcih id bdkZ i]Z XVgg^V\Z aZ[i dg g^\]i Vadc\ i]Z ldg`e^ZXZ gVi]Zg i]Vc bVcjVaan gdiVi^c\ i]Z ]VcYl]ZZa# 1. 9>H8DCC:8I A6I=: ;GDB EDL:G 2.
4. Ejh] i]Z [ZZY aZkZg je id Zc\V\Z i]Z XVgg^V\Z \ZVgh l^i] i]Z aZVYhXgZl hZZ Figure 54 # NOTICE Carriage feed rate is dependent upon the spindle speed—higher spindle speeds equal higher feed rates! Pay close attention to the rate of the powered carriage movement and keep your hand poised over the feed lever to disengage it when necessary. Failure to fully understand this could result in the carriage crashing into the headstock or tailstock causing severe damage to the lathe.
Threading Controls I]Z ejgedhZ d[ i]^h hjWhZXi^dc ^h id dg^Zci ndj l^i] i]Z Xdcigdah jhZY l]Zc i]gZVY^c\ VcY ]dl id jhZ i]Z i]gZVY^c\ Y^Va# Half-Nut Lever I]Z ]Va["cji aZkZg Zc\V\Zh i]Z XVgg^V\Z l^i] i]Z aZVYhXgZl l]^X] bdkZh i]Z Xjii^c\ idda Vadc\ i]Z aZc\i] d[ i]Z ldg`e^ZXZ hZZ Figure 57 # =Va["Cji AZkZg :c\V\ZY 9dlc >[ ndj VgZ jc[Vb^a^Vg l^i] i]gZVY^c\ dc V aVi]Z! lZ higdc\an gZXdbbZcY i]Vi ndj gZVY Wdd`h! gZk^Zl ^cYjhign igVYZ bV\Vo^cZh! dg \Zi [dgbVa igV^c^c\ WZ[dgZ WZ
Id jhZ i]Z i]gZVY Y^Va X]Vgi hZZ Figure 59 ! [^cY i]Z IE> i]gZVYh eZg ^cX] dc i]Z X]Vgi i]Vi ndj lVci id Xji! i]Zc gZ[ZgZcXZ i]Z Y^Va cjbWZg id i]Z g^\]i d[ ^i# I]Z Y^Va cjbWZgh ^cY^XViZ l]Zc id Zc\V\Z i]Z ]Va["cji [dg V heZX^[^X i]gZVY e^iX]# Note: The thread dial chart can also be found on the front of the change gear door. I=G:69 9>6A I# E# ># &' &+ '% ') '+ (+ )% )+ *' . &( '( &% &) &'' '+ (% (+ )) )*+ && &. .
;dg ZmVbeaZ! [dg V ^cX] i]gZVY e^iX] d[ &&! i]Z [ZZY gViZ aZkZg ^h hZi id *! VcY i]Z +%I a VcY i]Z (%I b \ZVgh VgZ jhZY# Understanding Threading Charts I]Z Wdiidb bZig^X i]gZVY^c\ X]Vgi ^h VggVc\ZY l^i] i]Z i]gZVY e^iX] hZaZXi^dc ^c i]Z Wdiidb gdl! i]Z [ZZY gViZ aZkZg hZii^c\ ^c i]Z ide gdl! VcY i]Z a VcY b X]Vc\Z \ZVg hZaZXi^dc ^c i]Z b^YYaZ gdlh# I]Z i]gZVY^c\ X]Vgih ^aajhigViZY ^c Figure 60 h]dl i]Z kVg^djh [ZZY gViZ aZkZg VcY X]Vc\Z \ZVg Xdc[^\jgVi^dch [dg i]Z ^c
688:HHDG>:H SECTION 5: ACCESSORIES H8257—Primrose Armor Plate with Moly-D Machine and Way Oil 1 Quart I]^h hjeZg^dg bVX]^cZ VcY lVn ajWg^XVci egZkZcih hi^X` ha^e VcY X]ViiZg YjZ id Vci^"[g^Xi^dc XVeV" W^a^i^Zh gZhjai^c\ ^c \gZViZg egZX^h^dc bVX]^c^c\ XVeVW^a^i^Zh# Egdk^YZh i]Z i]^ccZhi d^a [^ab edh" h^WaZ l]^aZ Z[[ZXi^kZan egdk^Y^c\ cZZYZY ajWg^XVi^dc VcY gjhi$Xdggdh^dc egdiZXi^dc# 6Y]Zh^kZ$Xd]Zh^kZ XdbedcZcih VgZ VYYZY [dg kZgi^XVa hjg[VXZh# GZh^hih hfjZZoZ dji! gjcc^c\!
G9610—Test Indicator %#%(" GVc\Z$%#%%&" GZhdaji^dc G9611—Test Indicator %#%%- GVc\Z$%#%%%& GZhdaji^dc G9612—Test Indicator %#%(% GVc\Z$%#%%%* GZhdaji^dc I]ZhZ iZhi ^cY^XVidgh ]VkZ Vc ZVhn id gZVY Y^Va VcY V e^kdi^c\ hinajh i]Vi bdkZh Vi g^\]i Vc\aZh id i]Z Y^Va [VXZ# T10118—Mini Digital Readout Kit =ZgZ»h i]Z ha^X`Zhi hZije [dg bVcV\^c\ i]Z YZei] d[ Xji l^i] ndjg iV^ahidX` ?jhi hZi je! idjX] d[[ VcY oZgd dji Ndj»gZ \d^c\ id `cdl i]Z ZmVXi edh^i^dc d[ i]Z idda# 7di] i]Z hXVaZ Y^heaV
G1069—MT#2 Live Center Set 6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h a^kZ XZciZg hZi d[[Zgh hZkZc ^ciZgX]Vc\ZVWaZ i^eh# =^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z VcY heZX^Va idda hiZZa WdYn VcY i^eh VgZ egZX^h^dc \gdjcY# Hjeea^ZY ^c lddYZc Wdm# G0688—Tool Post Grinder I]^h idda edhi \g^cYZg ]Vh l]Vi ^i iV`Zh id bV`Z ndjg egd_ZXi id heZX VcY add` \ddY! idd I]Z ]ZVkn hjeedgi XVhi^c\ ^h adVYZY l^i] V egZX^h^dc he^cYaZ i]Vi l^aa egdk^YZ heZXiVXjaVg [^c^
H2670—HSS Square Tool Bits Djg \gdjcY idda W^ih VgZ B"' =HH! bV`^c\ i]Zb hdbZ d[ i]Z bdhi YjgVWaZ idda W^ih VgdjcY# BV`Z ndjg dlc heZX^Va^oZY XjiiZgh ^c Vcn h]VeZ jh^c\ V h^a^Xdc XVgW^YZ \g^cY^c\ l]ZZa <-'(*"(, dc ndjg \g^cYZg# Glanze 7-Pc.
SECTION 6: MAINTENANCE Lubrication Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ! [daadl i]^h bV^ciZcVcXZ hX]ZYjaZ VcY gZ[Zg id Vcn heZX^[^X ^chigjXi^dch \^kZc ^c i]^h hZXi^dc# Note: This maintenance schedule is based on average daily usage. Adjust the maintenance schedule to match your usage to keep your lathe running smoothly and to protect your investment.
ajWg^XVi^dc & Fj^X` 8]Vc\Z D^a 8jeh & Hfj^gi 7Vaa D^aZgh AZVYhXgZl 7ZVg^c\ 7Vaa D^aZgh 7Vaa D^aZgh Figure 78. AZVYhXgZl WZVg^c\ WVaa d^aZgh VcY fj^X` X]Vc\Z \ZVg d^a Xjeh# Figure 76. 7Vaa d^aZgh ^ch^YZ i]Z X]Vc\Z \ZVg XdkZg# 8Vgg^V\Z =VcYl]ZZa 7Vaa D^aZg He^cYaZ 7ZVg^c\ 7Vaa D^aZgh Figure 79. 8Vgg^V\Z ]VcYl]ZZa WVaa d^aZg# Figure 77. He^cYaZ WZVg^c\ WVaa d^aZgh# Daily Lubrication Chart He^cYaZ 7ZVg^c\h Figure No. of No.
ajWg^XVi^dc ' 8Vgg^V\Z 6egdc 7Vaa D^aZgh Figure 81. 8Vgg^V\Z Vegdc WVaa d^aZgh# IV^ahidX` 7Vaa D^aZg AZVYhXgZl 7jh]^c\ 7adX` 7Vaa D^aZg Figure 83. AZVYhXgZl Wjh]^c\ WadX` WVaa d^aZg# GVX` ;jaa AZc\i] 7ZYlVnh ;jaa AZc\i] AZVYhXgZl ;jaa AZc\i] Figure 82. IV^ahidX` WVaa d^aZg# Figure 84. GVX`! aZVYhXgZl VcY WZYlVnh# NOTICE Failure to followed reasonable lubrication practices as instructed in this manual for your lathe could lead to premature failure of your lathe and will void the warranty.
SECTION 7: SERVICE GZk^Zl i]Z igdjWaZh]ddi^c\ VcY egdXZYjgZh ^c i]^h hZXi^dc ^[ V egdWaZb YZkZadeh l^i] ndjg bVX]^cZ# >[ ndj cZZY gZeaVXZbZci eVgih dg VYY^i^dcVa ]Zae l^i] V egdXZYjgZ! XVaa djg IZX]c^XVa Hjeedgi Vi *,% *)+".++(# Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Hnbeidb Edhh^WaZ 8VjhZ Edhh^WaZ Hdaji^dc BVX]^cZ YdZh cdi hiVgi dg V WgZV`Zg ig^eh# &# '# (# )# *# +# ,# -# .
Operations Hnbeidb Edhh^WaZ 8VjhZ Edhh^WaZ Hdaji^dc 7VY hjg[VXZ [^c^h]# &# >cXdggZXi he^cYaZ heZZY dg [ZZY gViZ# &# 6Y_jhi [dg egdeZg he^cYaZ heZZY VcY [ZZY gViZ Page 32 # '# JhZ h]Vge iddah0 jhZ XdggZXi idda [dg i]Z deZgVi^dc# (# 6Y_jhi \^Wh Page 52 # )# AdlZg idda edh^i^dc# '# 9jaa idda dg eddg idda hZaZXi^dc# (# Idd bjX] eaVn ^c \^Wh# )# Idda idd ]^\]# 8Vccdi gZbdkZ iVeZgZY idda [gdb iV^ahidX` fj^aa# &# Fj^aa cdi gZigVXiZY Vaa i]Z lVn WVX` ^cid i]Z &# GdiViZ i]Z fj^aa ]Vc
Adjusting Gibs I]Z \^Wh i]Vi V[[ZXi i]Z VXXjgVXn d[ i]Z XVgg^V\Z! Xgdhh ha^YZ! VcY XdbedjcY ha^YZ bdkZbZcih Vadc\ i]Z^g lVnh XVc WZ VY_jhiZY# I]Z XVgg^V\Z jhZh V \^W XaVbe adXViZY dc i]Z gZVg d[ i]Z XVgg^V\Z hVYYaZ! VcY i]Z Xgdhh ha^YZ VcY XdbedjcY ha^YZ jhZ V lZY\Z"h]VeZY \^W hVcYl^X]ZY WZilZZc i]Z XdbedcZci WVhZ VcY i]Z lVn# Tools Needed Qty LgZcX] ,bb ##################################################### & HiVcYVgY HXgZlYg^kZg & ################################### & Cross Sli
3. AddhZc i]Z hZi hXgZlh VcY bdkZ i]Z YZk^XZ WVX`"VcY"[dgi] id bV`Z hjgZ i]Z \^Wh VgZ addhZ! i]Zc i^\]iZc i]Z hZi hXgZlh _jhi jci^a ndj [ZZa gZh^hiVcXZ# 4.
bVX]^cZ SECTION 8: WIRING I]ZhZ eV\Zh VgZ XjggZci Vi i]Z i^bZ d[ eg^ci^c\# =dlZkZg! ^c i]Z he^g^i d[ ^begdkZbZci! lZ bVn bV`Z X]Vc\" Zh id i]Z ZaZXig^XVa hnhiZbh d[ [jijgZ bVX]^cZh# 8dbeVgZ i]Z bVcj[VXijgZ YViZ d[ ndjg bVX]^cZ id i]Z dcZ hiViZY ^c i]^h bVcjVa! VcY hijYn i]^h hZXi^dc XVgZ[jaan# >[ i]ZgZ VgZ Y^[[ZgZcXZh WZilZZc ndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX]c^XVa Hjeedgi Vi *,% *)+".
l^g^c\ Y^V\gVb Wiring Diagram Spindle Switch WARNING! SHOCK HAZARD! Disconnect power before working on wiring. & ( ) * , . && ' K& A - L' + J' C J& K& &% &' L' Gd Gd Gl Gjc 8VeVX^idg '%B;9 )*%K68 HiVgi 8VeVX^idg &%%B;9 '*%K68
SECTION 9: PARTS Headstock &&' &&& &&% &&( &'& &%. &'% &%&&* &%* &%+ &%, &(* &%& &&.6 &'& &'% &&) &&&&* &%, &%+ &%) &%( &'( &&) &'' &%* &'+6 &&- &%' &'+ &'+8 &',6 &(& &',6"& &') &(( &() &'+7 &'.
Drive Belt '(, '(-7 ''& ''% '&+ ''' '&* '&( '&' '&-6 '&,6 '%. '%'%, '%, '&& '%( '&% '&.6 '(' '() '(* '%) '%* '%' '', '(& '%+ '%& ''+ ''* '') '(. ''''( '(% ''. REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 203 204 205 206 207 208 209 210 211 212 213 215 216 217A 218A 219A BRACKET PLATE CAP SCREW M5-.8 X 20 IDLER PULLEY SHAFT FLAT WASHER 10MM LOCK WASHER 10MM HEX NUT M10-1.
Belt Tension Lever (') ('( (%. ('' (%(%+ (%* (%( (&' (&( (&+6 (&% (&& (&. (&) ('% (&*6 ('& REF PART # DESCRIPTION REF PART # DESCRIPTION 303 305 306 308 309 310 311 312 313 LEVER BRACKET ASSEMBLY BALL BEARING 6001ZZ ROLLER EXT RETAINING RING 12MM INT RETAINING RING 28MM FLAT WASHER 10MM HEX NUT M10-1.5 SPRING RING TENSION SPRING 314 315A 316A 319 320 321 322 323 324 STUD BOLT TENSIONING CAM V2.08.07 CAP SCREW M6-1 X 25 SET SCREW M8-1.
Change Gears )%)%) )%, )%. )%+ )%& )%* )%( )%' )&* )&) )&% )&( )&- )&' )&.
Electrical & Tools &(&+ .)* *&% &(&. *%- *&' *%) *'% *'& *'' *'* *'( *') *&- *&. .(+ *%. .(, *&* *%, *%+7 *&+ *&&"& &(&+6 *&, *&) *%+8 *&&"( *&( *%& *&&"' *&& *%' *%( *'+ *', REF PART # DESCRIPTION REF PART # DESCRIPTION 501 502 503 504 506B 506C 507 508 509 510 511 511-1 511-2 511-3 512 513 514 515 ELECTRICAL BOX CAP SCREW M5-.
Quick Change Gears +%* +%, +%. +&& +&( +&' +&% +%( +)' +), +%' +(& +)+ +%) +%& +%+ +%- +)( +') +'( +&+ +'( +(- +)+ +(. +)* +(' +&) +&* +(& +)& +(* +)% +(+ +(( +() +(% +') +&, +&- +(, +&. +'% +'& +'' +'.
Apron Breakdown ,(* Front View ,&* ,&, ,%) ,&+ ,&) ,%( ,'+ ,&( ,'* ,', ,-& ,-' ,%, ,%,%. ,') ,(% ,+. ,&' ,-% ,'& ,,% ,&% ,&& ,&( ,%& ,'% ,'' ,'- ,,& ,,' ,&) ,&- ,%, ,'. ,&. ,'( ,+, ,+- ,(' ,(& ,(( ,() ,,, ,,- Rear View ,,+ ,(. ,,. ,(, ,*(6 ,+% ,*. ,** ,(- ,'. ,)% ,*+ ,+' ,+& ,*( ,)' ,)+ ,+( ,)( ,)) ,)& ,*) ,*, ,*- ,), ,)* ,*' ,)( ,), ,++ ,+* ,+) ,%, ,)- ,). ,*% ,*& "+'" BdYZa <)%%% B[\# H^cXZ -$%.
Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 701 703 704 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 737 738 739 740 741 742 APRON CASTING WORM GEAR KEY 3 X 3 X 25 HEX NUT M4-.7 SET SCREW M4-.7 X 12 STEEL BALL COMPRESSION SPRING HALF-NUT LEVER SET SCREW M6-1 X 6 FLAT WASHER 6MM FLAT HD SCR M6-1 X 8 GEAR SHAFT 12T ROLL PIN 4 X 32 GEAR 43T FEED LEVER GEAR SHAFT 13T BRACKET COMPRESSION SPRING SET SCREW M4-.
Saddle & Cross Slide -&. -&- -%' -'% -'& -'' -'( -%( -%) -%. -%+ -%, -%* -') -&& -&( -)% -%- -)& -%& -&) -&* -'* -&, -&' -&% -'+ -() -(* -&+ -(. -(& -(+ -(- -(' -(( -(( -'. -(, -(% -'- -', REF PART # DESCRIPTION REF PART # DESCRIPTION 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 SADDLE CROSS SLIDE CROSS SLIDE GIB CROSS SLIDE LEADSCREW NUT CROSS SLIDE LEADSCREW BRACKET CAP SCREW M5-.
Compound Slide .&& .&' .'& .(. .'% .)% .(( .'& .(- .'' .(* .() .()"& .%& .&% .&* .&+ .&- .%- .%( .%' .%+ .%, .'- .&, .)) .')6 .(' .%) .'. .'( .'+ .%. .&. .&( .', .'* .%* .(% .(& .
Tailstock &%%+ &%%, &%%- &%%& &%'% &%%' &%%( &%&, &%%. &%&' &%&% &%%* &%'' &%&& &%&- &%') &%'+ &%&. &%&( &%&* &%&+ &%&) &%', &%&. &%'& &%'( REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 1002 1003 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 TAILSTOCK QUILL TAILSTOCK LEADSCREW BUSHING HANDWHEEL QUILL LOCK LEVER CLAMP SET SCREW M5-.8 X 10 GRADUATED DIAL POINTER PLATE HANDWHEEL NUT M8-1.25 TAILSTOCK BODY TAILSTOCK BASE SET SCREW M8-1.
Steady Rest &&%&6 &&%+ &&%' &&%) &&%( &&%* &&%& &&%* &&%. &&%, &&%- REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 1101A 1102 1103 1104 P40001101 P40001101A P40001102 P40001103 PLW04M STEADY REST CASTING STEADY REST ASSEMBLY STEADY REST FINGER SPECIAL SCREW LOCK WASHER 8MM 1105 1106 1107 1108 1109 PN03M P40001106 P40001107 PB28M PW01M HEX NUT M8-1.25 ADJUSTING SCREW CLAMPING PLATE HEX BOLT M8-1.25 X 60 FLAT WASHER 8MM BdYZa <)%%% B[\# H^cXZ -$%.
Follow Rest &'%&K' &'%) &'%' &'%& &'%+ &'%( &'%* &'%, &'%- REF PART # DESCRIPTION REF PART # DESCRIPTION 1201 P40001201 1201V2P40001201V2 1202 P40001202 1203 P40001103 1204 P40001204 FOLLOW REST CASTING FOLLOW REST ASSEMBLY V2.01.09 FOLLOW REST FINGER 2PC SET SPECIAL SCREW ADJUSTING SCREW 1205 1206 1207 1208 HEX NUT M8-1.25 FLAT WASHER 8MM CAP SCREW M6-1 X 30 FLAT WASHER 6MM "+-" PN03M PW01M PCAP07M PW03M BdYZa <)%%% B[\# H^cXZ -$%.
Bed &(&) &(&( &('% &(&' &(&, &(&,K' &('& &(&& &(&% &('' &(%& &(%' &('& &('% &(%( &('( &('( ,%+ &(%* &(&&(%, &(%. &(%+ &(%- REF PART # DESCRIPTION REF PART # DESCRIPTION 706 1301 1302 1303 1305 1306 1307 1308 1309 1310 1311 LEADSCREW 9/16-16 x 25" BED RACK CAP SCREW M4-.7 X 8 LEADSCREW BUSHING BLOCK OIL PORT CAP SCREW M6-1 X 20 HEX NUT M8-1.25 SET SCREW M8-1.25 X 6 THREADED STUD M8-1.25 X 28 HEX NUT M8-1.
Label Placement &(*& Dc 7VX` d[ :aZXig^X 8dkZg &(*( &(*' &(*) &(*% Dc H^YZ d[ 8]Vc\Z
WARRANTY CARD CVbZ TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZi TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZ TTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT E]dcZ TTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTT >ckd^XZ TTTTTTTTTTTTTTTTT BdYZa TTTTTTTTTTTTTTTTTTTT DgYZg TTTTTTTTTTTTTTTTTTTTTTT HZg^Va TTTTTTTTTTTTTTTTTT The following information is given on a voluntary basis.
;DA9 6ADC< 9DII:9 A>C: EaVXZ HiVbe =ZgZ '2)::,9 ).$5342)!, ).# 0 / "/8 "%,,).
WARRANTY AND RETURNS 7!22!.49 !.$ 2%452.
Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777
