MODEL G4003G GUNSMITH'S LATHE OWNER'S MANUAL 8DENG><=I B6N! '%%, 7N OOAN >C9JHIG>6A! >C8#! G:K>H:9 ?JAN! '%&& 7A WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ;DG B68=>C:H B6CJ;68IJG:9 H>C8: )$%- 8GIGIH.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION ............................................... 2 BVcjVa 6XXjgVXn ########################################### ' 8dciVXi >c[d#################################################### ' >YZci^[^XVi^dc ################################################### ( BVX]^cZ 9ViV H]ZZi ###################################### ) SECTION 1: SAFETY ....................................... 7 HV[Zin >chigjXi^dch [dg BVX]^cZgn ################## , 6YY^i^dcVa HV[Zin >chigjXi^dch [dg AVi]Zh ####### .
INTRODUCTION Manual Accuracy Contact Info LZ VgZ egdjY id d[[Zg i]^h bVcjVa l^i] ndjg cZl bVX]^cZ LZ kZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi l^i] i]Z ^chigjXi^dch! heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h d[ i]Z bVX]^cZ lZ jhZY l]Zc lg^i^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh lZ hi^aa bV`Z Vc dXXVh^dcVa b^hiV`Z# LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ Vcn fjZhi^dch dg cZZY ]Zae! jhZ i]Z ^c[dgbVi^dc WZadl id XdciVXi jh# 7Z[dgZ XdciVXi^c\! eaZVhZ \Zi i]Z hZg^Va cjbWZg VcY bVc
Identification = < ; > ? @ A C D B E F G H I : J 9 8 K 7 L M 6 N O 66 ;; 88 :: 77 99 Figure 1. BdYZa <)%%(< ^YZci^[^XVi^dc# A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. P.
Machine Data Sheet 0$&+,1( '$7$ 6+((7 Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 02'(/ * * *8160,7+ 6 %(1&+ 723 /$7+( :,7+ 67$1' EgdYjXi 9^bZch^dch/ Weight............................................................................................................................................................ 1213 lbs. Width (side-to-side) x Depth (front-to-back) x Height.....................................................................
BV^c HeZX^[^XVi^dch/ DeZgVi^dc >c[d Swing Over Bed......................................................................................................................................... 12 in. Distance Between Centers........................................................................................................................ 36 in. Swing Over Cross Slide............................................................................................................................... 7 in.
Di]Zg Kilowatt Output.......................................................................................................................................... 1.119 Di]Zg HeZX^[^XVi^dch/ Country Of Origin ............................................................................................................................................... China Warranty ...................................................................................................................................................
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
DISCONNECTING POWER SUPPLY. 6alVnh Y^h" XdccZXi bVX]^cZ [gdb edlZg hjeean WZ[dgZ hZg" k^X^c\! VY_jhi^c\! dg X]Vc\^c\ Xjii^c\ iddah W^ih! WaVYZh! XjiiZgh! ZiX# # BV`Z hjgZ hl^iX] ^h ^c D;; edh^i^dc WZ[dgZ gZXdccZXi^c\ id Vkd^Y Vc jcZmeZXi" ZY dg jc^ciZci^dcVa hiVgi# APPROVED OPERATION.
Additional Safety Instructions for Lathes UNDERSTANDING THE MACHINE. GZVY VcY jcYZghiVcY i]^h bVcjVa WZ[dgZ deZgVi^c\ bVX]^cZ# PREVENTING A CUTTING TOOL/CHUCK CRASH. 6alVnh gZaZVhZ VjidbVi^X [ZZYh V[iZg XdbeaZi^c\ V _dW# CLEANING MACHINE. Id Vkd^Y ZciVc\aZbZci VcY aVXZgVi^dch! Yd cdi XaZVg X]^eh Wn ]VcY# JhZ V Wgjh]! VcY cZkZg XaZVg X]^eh l]^aZ i]Z aVi]Z ^h deZgVi^c\# AVOIDING STARTUP INJURIES.
Glossary of Terms I]Z [daadl^c\ ^h V a^hi d[ Xdbbdc YZ[^c^i^dch! iZgbh VcY e]gVhZh jhZY i]gdj\]dji i]^h bVcjVa Vh i]Zn gZaViZ id i]^h aVi]Z VcY bZiValdg`^c\ ^c \ZcZgVa# 7ZXdbZ [Vb^a^Vg l^i] i]ZhZ iZgbh [dg VhhZbWa^c\! VY_jhi^c\ dg deZgVi^c\ i]^h bVX]^cZ# Ndjg hV[Zin ^h VERY ^bedgiVci id jh Vi
SECTION 2: POWER SUPPLY Availability 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a" VW^a^in VcY egdm^b^in d[ i]Z gZfj^gZY edlZg hjeean X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z gZfj^gZbZcih [dg i]^h bVX]^cZ! V cZl X^gXj^i bjhi WZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` d[ ZaZXigdXj" i^dc! [^gZ! dg Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY ZaZXig^XVa l^g^c\ bjhi WZ YdcZ Wn V fjVa^[^ZY ZaZXig^X^Vc ^c VXXdgYVcXZ l^i] Vaa Veea^XVWaZ XdYZh VcY hiVcYVgYh# Electrocution, fire, or equipment d
Grounding Instructions I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci d[ XZgiV^c bVa[jcXi^dch dg WgZV`Ydlch! \gdjcY^c\ gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\ V eVi] d[ aZVhi gZh^hiVcXZ [dg ZaZXig^X XjggZci# I]Z edlZg XdgY VcY eaj\ heZX^[^ZY jcYZg ¸8^gXj^i GZfj^gZbZcih [dg ''%K¹ dc i]Z egZk^djh eV\Z ]Vh Vc Zfj^ebZci"\gdjcY^c\ l^gZ VcY V \gdjcY" ^c\ egdc\# I]Z eaj\ bjhi dcan WZ ^chZgiZY ^cid V bViX]^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY VcY \gdjcYZY
SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire set up process! This machine and its components are very heavy. Use power lifting equipment such as a fork lift or hoist to move heavy items.
Hardware Recognition Chart "&)" BdYZa <)%%(< B[\# H^cXZ )$%-
Inventory I]Z [daadl^c\ ^h V YZhXg^ei^dc d[ i]Z bV^c Xdbed" cZcih h]^eeZY l^i] ndjg bVX]^cZ# AVn i]Z Xdbed" cZcih dji id ^ckZcidgn i]Zb# >[ Vcn cdc"egdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V cji dg V lVh]Zg ! lZ l^aa \aVYan gZeaVXZ i]Zb0 dg [dg i]Z hV`Z d[ ZmeZY^ZcXn! gZeaVXZbZcih XVc WZ dWiV^cZY Vi ndjg adXVa ]VgYlVgZ hidgZ# X. 9g^aa 8]jX` 7&+ *"&(bb ########################## & Y. 9g^aa 8]jX` @Zn ########################################### & Z.
Site Considerations Weight Load Physical Environment GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i d[ ndjg bVX]^cZ# BV`Z hjgZ i]Vi i]Z hjg[VXZ jedc l]^X] i]Z bVX]^cZ ^h eaVXZY l^aa WZVg i]Z lZ^\]i d[ i]Z bVX]^cZ! VYY^i^dcVa Zfj^ebZci i]Vi bVn WZ ^chiVaaZY dc i]Z bVX]^cZ! VcY i]Z ]ZVk^Zhi ldg`" e^ZXZ i]Vi l^aa WZ jhZY# 6YY^i^dcVaan! Xdch^YZg i]Z lZ^\]i d[ i]Z deZgVidg VcY Vcn YncVb^X adVY^c\ i]Vi bVn dXXjg l]Zc deZgVi^c\ i]Z bVX]^cZ# I]Z e]nh^XVa Zck^gdcbZci l]ZgZ ndjg bVX]^cZ ^h deZg
Cleanup Gasoline or products with low flash points can explode or cause fire if used to clean machinery. Avoid cleaning with these products.
Securing to Floor LZ gZXdbbZcY i]Vi ndj hZXjgZ ndjg aVi]Z id i]Z [addg# 7ZXVjhZ [addg bViZg^Vah bVn kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY# H^cXZ i]^h ^h V egZX^h^dc bVX]^cZ! ^i ^h ^bedgiVci id aZkZa i]Z bVX]^cZ l^i] V egZX^h^dc aZkZa l]Zc bdjci^c\# Cabinet Base Assembly GZ[Zg id i]Z Base eVgih WgZV`Ydlc dc Page 65 [dg V YZiV^aZY ^aajhigVi^dc VcY eVgih ^YZci^[^XVi^dc Yjg^c\ i]Z [daadl^c\ VhhZbWan# Bolting to Concrete Floors To assemble the cabinet base: AV
Lifting & Moving 2. BdkZ i]Z Vegdc idlVgY i]Z g^\]i id ]Zae WVa" VcXZ i]Z adVY! Vh h]dlc ^c Figure 8# 3. Edh^i^dc i]Z X]^e eVc dc ide d[ i]Z WVhZ VhhZbWan hd i]Vi i]Z h^m aVi]Z bdjci^c\ ]daZh Va^\c l^i] ide ]daZh d[ i]Z XVW^cZih# 4. Jc"Wdai i]Z aVi]Z [gdb i]Z eVaaZi. 5. Hadlan gV^hZ i]Z aVi]Z [gdb i]Z eVaaZi! VcY bdkZ ^i dkZg i]Z XVW^cZi WVhZ Vi ndjg egZ" eVgZY adXVi^dc# You will need power lifting equipment and assistance to lift this machine and position it.
Power Connection Test Run & Break-In 7Z[dgZ i]Z bVX]^cZ XVc WZ XdccZXiZY id i]Z edlZg hdjgXZ! Vc ZaZXig^XVa X^gXj^i! edlZg XdgY! eaj\! VcY gZXZeiVXaZ bjhi WZ egZeVgZY VXXdgY^c\ id i]Z POWER SUPPLY hZXi^dc ^c i]^h bVcjVa! VcY Vaa egZk^djh hZije ^chigjXi^dch ^c i]^h bVcjVa bjhi WZ XdbeaZiZ id ZchjgZ i]Vi i]Z bVX]^cZ ]Vh WZZc VhhZbWaZY VcY ^chiVaaZY egdeZgan# Before connecting the machine to power, always make sure the reset button on the control panel is pushed in to avoid unexpect
Tailstock Setup I]Z iV^ahidX` Va^\cbZci lVh hZi Vi i]Z [VXidgn l^i] i]Z ]ZVYhidX`# =dlZkZg! lZ gZXdbbZcY i]Vi ndj iV`Z i]Z i^bZ id ZchjgZ i]Vi i]Z iV^ahidX` ^h Va^\cZY id ndjg dlc YZh^gZY idaZgVcXZh# HeZZY AZkZgh To align the tailstock: 1. 8ZciZg Yg^aa V + adc\ e^ZXZ d[ WVg hidX` dc Wdi] ZcYh# HZi ^i Vh^YZ [dg jhZ ^c Step 4. Figure 12. =ZVYhidX` Xdcigdah# 7.
4. 6iiVX] V aVi]Z Yd\ id i]Z WVg hidX` [gdb Step 1 VcY bdjci ^i WZilZZc i]Z XZciZgh Vh h]dlc ^c Figure 14 # · >[ i]Z hidX` ^h i]^ccZg Vi i]Z iV^ahidX` ZcY! i]Z iV^ahidX` cZZYh id WZ bdkZY VlVn [gdb i]Z deZgVidg Wn Vi aZVhi i]Z Vbdjci d[ i]Z iVeZg Figure 16 # Add`^c\ Ydlc [gdb VWdkZ# Figure 14. 7Vg hidX` bdjciZY dc XZciZgh# 5. Ijgc Veegdm^bViZan %#%&% d[[ i]Z Y^VbZiZg# 6.
SECTION 4: OPERATION Spindle Speeds To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating. Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine. NEVER move levers while lathe is running, and NEVER force any lever when shifting.
Mounting Chuck and Faceplate I]Z BdYZa <)%%(< ^h h]^eeZY l^i] i]Z ("_Vl X]jX` ^chiVaaZY# I]^h ^h V hXgdaa"ineZ X]jX`! bZVc" ^c\ i]Vi Vaa i]gZZ _Vlh bdkZ ^c jc^hdc l]Zc VY_jhiZY# I]Z )"_Vl X]jX`! dc i]Z di]Zg ]VcY! [ZVijgZh ^cYZeZcYZci _Vlh# I]^h X]jX` ^h jhZY [dg hfjVgZ dg jcZkZcan"h]VeZY hidX`# >[ Z^i]Zg X]jX` XVccdi ]daY ndjg ldg`e^ZXZ! i]Z XVhi"^gdc [VXZeaViZ ]Vh hadih [dg I"Wdaih i]Vi ]daY hiVcYVgY dg Xjhidb XaVbe^c\ ]VgYlVgZ# L^i] i]Z XdggZXi XaVbe^c\ ]VgYlVg
4. 5. Ijgc i]Z di]Zg XVbh ^c i]Z hVbZ lVn# BV`Z hjgZ id hjeedgi i]Z X]jX` l^i] dcZ ]VcY Vh ndj Va^\c i]Z aVhi XVb# I]Z X]jX` bVn XdbZ d[[ Vi i]^h ed^ci! hd it is important you are ready to support its weight. To install a chuck: 1. 9>H8DCC:8I A6I=: ;GDB EDL:G 2.
Centers Spider 6 iV^ahidX` XZciZg hjeedgih hidX` i]Vi ^h idd adc\ id WZ hjeedgiZY Wn i]Z X]jX` VadcZ# I]Z iV^ahidX` WVggZa VcY a^kZ XZciZg ]VkZ Vc BI ( iVeZg# >cXajYZY l^i] i]^h aVi]Z ^h Vc BI ( id BI * he^cYaZ haZZkZ# >[ ndj cZZY id ^chiVaa V XZciZg ^c i]Z he^cYaZ l]Zc jh^c\ i]Z [VXZ eaViZ! ndj XVc Yd hd Wn jh^c\ i]^h VYVeiZg haZZkZ# Ndjg aVi]Z ^h Zfj^eeZY l^i] V hZi d[ djiWdVgY he^cYaZ hjeedgih di]Zgl^hZ `cdlc Vh V he^" YZg Figure 23 # JhZ i]Z he^YZg l
Steady Rest Follow Rest I]Z hiZVYn gZhi hjeedgih adc\! hbVaa Y^VbZiZg hidX` i]Vi di]Zgl^hZ XdjaY cdi WZ ijgcZY WZXVjhZ d[ YZ[aZXi^dc# I]Z [daadl gZhi ^h cdgbVaan jhZY l^i] hbVaa Y^Vb" ZiZg hidX` id egZkZci i]Z ldg`e^ZXZ [gdb ¸heg^c\" ^c\¹ jcYZg egZhhjgZ [gdb i]Z ijgc^c\ idda# LZ gZeaVXZY i]Z Xdbbdc WgVhh lZVg eVYh Vi i]Z ZcYh d[ i]Z [^c\Zgh l^i] WZVg^c\h# =Vk^c\ WZVg^c\h ]ZgZ bV^ciV^ch Xdch^hiZci cdc"lZVg^c\ hjeedgi i]gdj\]dji i]Z Xji# I]Z hiZVYn gZhi XVc Vahd gZeaVX
Feed Direction Lever Feed Rod Lever NOTICE NOTICE NEVER move levers while the lathe is running, and NEVER force any lever when shifting. If the lever will not engage, rotate the chuck by hand while keeping light pressure on the lever. As the chuck rotates it aligns the gears and the lever will engage. NEVER move levers while the lathe is running, and NEVER force any lever when shifting. If the lever will not engage, rotate the chuck by hand while keeping light pressure on the lever.
Gearbox Levers Feed Rate Chart NOTICE I]Z [Vg aZ[i Xdajbc ^c i]Z [ZZY gViZ X]Vgi Figure 29 h]dlh l]^X] X]Vc\Z \ZVgh bjhi WZ ^chiVaaZY hd i]Z X]Vgi l^aa WZ VXXjgViZ# NEVER move levers while the lathe is running, and NEVER force any lever when shifting. If the lever will not engage, rotate the chuck by hand while keeping light pressure on the lever. As the chuck rotates it aligns the gears and the lever will engage.
Carriage/Cross Feed Lever Half-Nut Lever and Inch Threading Adc\^ijY^cVa VcY Xgdhh ha^YZ edlZgZY bdi^dch VgZ XdcigdaaZY Wn i]Z XVgg^V\Z$Xgdhh [ZZY aZkZg# I]Z aZkZg e^kdih i]gdj\] ild hideh i]Vi gZfj^gZ bdk^c\ i]Z aZkZg aZ[i VcY g^\]i Vh lZaa Vh je VcY Ydlc# Bdk^c\ i]^h aZkZg jelVgY VXi^kViZh i]Z VjidbVi^X adc\^ijY^cVa [ZZY# Bdk^c\ i]Z aZkZg Ydlc VXi^kViZh i]Z Xgdhh ha^YZ Figure 30 # I]Z ]Va["cji aZkZg XaVbeh VcY gZaZVhZh i]Z ]Va[" cji! l]^X] XaVbeh VgdjcY i]Z aZVYhXgZl Figu
L]Zc i]Z ]Va["cji aZkZg ^h Zc\V\ZY! i]Z Y^Va hideh ijgc^c\# 7n XVgZ[jaan Zc\V\^c\ i]Z ]Va["cji Vh i]Z Veegdeg^ViZ a^cZ dg cjbWZg eVhhZh Wn i]Z ^cY^XVidg bVg`! V i]gZVY XVc WZ gZ"ZciZgZY [dg ^ih cZmi eVhh d[ i]Z XjiiZg l^i]dji l^e^c\ dji i]Z egZk^djh Xji# I]Z i]gZVY Y^Va X]Vgi a^hiZY ^c Figure 32 h]dlh l]Zc id jhZ i]Z i]gZVY Y^Va l]Zc Xjii^c\ ^cX] i]gZVYh# >[ V i]gZVY ^h Y^k^h^WaZ Wn -! i]Zc ndj cZZY cdi jhZ i]Z i]gZVY Y^Va# >[ Xjii^c\ bZig^X i]gZVYh! ndj XVccdi jhZ i]Z i]gZVY
Change Gears and Metric Threading I]Z X]Vgi ^h Y^k^YZY ^cid ( bV^c Xdajbch# HiVgi^c\ [gdb i]Z aZ[i/
5. AddhZc i]Z &,bb Vgb"hjeedgi ]Zm cji VcY gdiViZ i]Z WgVX`Zi hd i]Z b^YYaZ \ZVg bdkZh VlVn [gdb \ZVg F Figure 36 # *bb =Zm HdX`Zi &,bb
Tool Post & Holder Tailstock Controls Figure 38 h]dlh idda edhi VcY V ]daYZg l^i] dei^dcVa W^i# 8jii^c\ iddah XVc WZ hZXjgZY VcY gZbdkZY Wn i^\]iZc^c\ dg addhZc^c\ i]Z XaVbe^c\ hXgZlh ^c i]Z ide d[ i]Z ]daYZg# 6 i]gZVYZY hijY ^h bdjciZY ^c i]Z ide d[ i]Z ]daYZg VcY ]Vh V `cjgaZY i]jbW l]ZZa# GdiVi^c\ i]Z i]jbW l]ZZa Vaadlh [dg VY_jhibZci d[ i]Z idda ]daYZg hd i]Z Xjii^c\ idda XVc WZ XZciZgZY# I]Z ]VcYaZ dc i]Z idda edhi XVc WZ gdiViZY id adX` VcY jcadX` i]Z idda ]daYZg dcid i
688:HHDG>:H SECTION 5: ACCESSORIES H6879—Lathe Operation & Maintenance Book I]^h YZiV^aZY bZiVa aVi]Z Wdd` egdk^YZh ZmiZch^kZ XdkZgV\Z d[ V l^YZ kVg^Zin d[ bZiValdg`^c\ deZgV" i^dch# HeZX^Va Zbe]Vh^h ^h eaVXZY dc aVi]Z Xdb" edcZcih! VXXZhhdg^Zh! VcY deZgVi^c\ egdXZYjgZh! ^cXajY^c\ WVh^X bVX]^cZ hZije VcY gdji^cZ bV^c" iZcVcXZ# 6 bjhi ]VkZ gZ[ZgZcXZ [dg Vaa bZiVa aVi]Z dlcZgh# '+% eV\Zh# H6095—Digital Readout (DRO) I]^h ^h dcZ d[ i]Z [^cZhi 9GD h dc i]Z bVg`Zi idYVn# ;ZVijgZh
SECTION 6: MAINTENANCE Basic Maintenance Check for the following conditions and repair or replace when necessary: s s s s AddhZ bdjci^c\ Wdaih VcY X]jX`# Ldgc hl^iX] dg hV[Zin [ZVijgZh# Ldgc dg YVbV\ZY XdgYh dg eaj\# 6cn di]Zg XdcY^i^dc i]Vi XdjaY ]VbeZg i]Z hV[Z deZgVi^dc d[ i]^h bVX]^cZ# Lubrication IV`Z i]Z i^bZ id l^eZ Ydlc VcY d^a ndjg aVi]Z V[iZg jhZ# 9d cdi aZVkZ bZiVa X]^eh VcY Xjii^c\ [aj^Y dc i]Z lVnh# LZ gZXdbbZcY jh^c\ V ]^\] fjVa^in lVn d^a! hjX] Vh i]Z dcZ h]dlc dc Page
Quick Change Gearbox, see Figure 46 AjWg^XVi^dc [dg i]Z
SECTION 7: SERVICE Troubleshooting GZk^Zl i]Z igdjWaZh]ddi^c\ VcY egdXZYjgZh ^c i]^h hZXi^dc id [^m ndjg bVX]^cZ ^[ V egdWaZb YZkZadeh# >[ ndj cZZY gZeaVXZbZci eVgih dg ndj VgZ jchjgZ d[ ndjg gZeV^g h`^aah! i]Zc [ZZa [gZZ id XVaa djg IZX]c^XVa Hjeedgi Vi *,% *)+".
Troubleshooting Operation and Work Results Hnbeidb Edhh^WaZ 8VjhZ Ldg`e^ZXZ ^h jcWVaVcXZY# :ci^gZ bVX]^cZ k^WgViZh ZmXZhh^kZan jedc '# Ldgc dg Wgd`Zc \ZVg egZhZci# hiVgije VcY l]^aZ (# 8]jX` dg [VXZeaViZ ]Vh WZXdbZ jcWVaVcXZY# gjcc^c\# )# He^cYaZ WZVg^c\h Vi [Vjai# 8jii^c\ idda dg bVX]^cZ XdbedcZcih k^WgViZ ZmXZhh^kZan Yjg^c\ Xjii^c\# Idda ]daYZg cdi i^\]i Zcdj\]# '# 8jii^c\ idda hi^X`h idd [Vg dji d[ idda ]daYZg0 aVX` d[ hjeedgi# (# <^Wh VgZ dji d[ VY_jhibZci# )# 9jaa Xji
Gibs I]ZgZ VgZ i]gZZ bV^c \^W VY_jhibZcih [dg i]Z BdYZa <)%%(<# I]Zn VgZ/ i]Z Xgdhh"ha^YZ \^W! i]Z XdbedjcY ha^YZ \^W VcY i]Z hVYYaZ \^W# Cross-slide Gib, see Figure 49 I]Z \^W dc i]Z Xgdhh"ha^YZ ^h VY_jhiZY Wn i]Z ild hXgZlh adXViZY Vi ZVX] ZcY# Id VY_jhi! addhZc i]Z hZi hXgZl adXViZY Vadc\ i]Z ZY\Z d[ i]Z Xgdhh"ha^YZ# I]^h hZi hXgZl ^h egdk^YZY [dg adX`^c\ i]Z ha^YZ [dg XZgiV^c deZgVi^dch# 6[iZg bV`^c\ i]Z VY_jhibZcih YZiV^aZY WZadl! i^\]iZc i]Z hZi hXgZl jci^a ^i _jhi idjX]Zh i]Z
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SECTION 8: WIRING I]ZhZ eV\Zh VgZ XjggZci Vi i]Z i^bZ d[ eg^ci^c\# =dlZkZg! ^c i]Z he^g^i d[ ^begdkZbZci! lZ bVn bV`Z X]Vc\" Zh id i]Z ZaZXig^XVa hnhiZbh d[ [jijgZ bVX]^cZh# HijYn i]^h hZXi^dc XVgZ[jaan# >[ i]ZgZ VgZ Y^[[ZgZcXZh WZilZZc ndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX]c^XVa Hjeedgi Vi *,% *)+".++( [dg Vhh^hiVcXZ 7:;DG: bV`^c\ Vcn X]Vc\Zh id i]Z l^g^c\ dc ndjg bVX]^cZ# Wiring Safety Instructions SHOCK HAZARD.
Wiring—Electrical Box Figure 59.
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SECTION 9: PARTS Components ' & ) ( &((* (. &(* () , + (( '. (& (% &+"'& (' '(+"' ', '+ )%& . &' &) '* (+ &% && '( ') * &* '' &( (+"& (, (- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4-JAW UNIVERSAL CHUCK 8" FACEPLATE 10" OIL BOTTLE TOOL BOX SQUARE SOCKET T-WRENCH 4-JAW CHUCK WRENCH 3-JAW CHUCK WRENCH COMBO WRENCH 12/14MM COMBO WRENCH 10/12MM COMBO WRENCH 9/11MM DRILL CHUCK B16 1.
"*'" &+( &*& &*, &). &*+ &** &(% &*% &*- &&- &)- &%- &)+ &)* &)) &)( &(* &(% &)' &(-"& &(+ &() &'- &'. &(% &(& &(' &(( &') &'' &'* &'( &(, &,) &)& &)% &(. &&, &', &'+ &'' &'& &%. &%) &'% &&. &%+ &%, &), &%) &%* &&' &&( &%( &&, &&& &%' &&+ &&% &%& &&* &&) &+, &&, &'* &,( &+- &+. &,& &,% &,' &+, &*' &*& &&, &*. &+% &+& &(% &+* &++ &(% &'.
Gearbox Gearing Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 EXT RETAINING RING 45MM GEAR 36T GEAR 55T KEY 5 X 5 X 18 GEAR EXT RETAINING RING 36MM GEAR 45T GEAR 58T GEAR 21T GEAR 45T EXT RETAINING RING 58MM GEAR 59T GEAR 46T CAP SCREW M6-1 X 14 COVER GASKET BALL BEARING 6004ZZ CAP SCREW M8-1.25 X 6 GEAR 83T O-RING 17 X 2.
'%* "*)" ##$% '&' &&&. ###+ ( #)& &&&' &&&& &&%& &&%% &.% &-, &.& &-- &-. &-+ &-* &-, &,, &&%' &&&- ###+ ' &&&, &&&+ &&%) ###+ % ###+ & ###+ % ##$" &&%. &&%- &&%+ &&&% &&%- &&%( &&&* &&&) &&&% &&&( &&%, &&%* '&( '%& '%' '&& &&&."& ##$% '%- '%. '&% ###+ $ ##$" '%+ '%, '%( '%) &-% &,. &-% &,- &,+ &.. &.' &.- &.( &-' &-( &-) &-& &,* &.+ &.* &.
Gearbox Shifters Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 198 199 201 202 203 204 205 206 207 208 209 210 PN02M P4003G0175 P4003G0176 PSB06M P4003G0178 PRP05M PR03M P4003G0181 P4003G0182 PSS06M PN03M PRP49M P4003G0186 P4003G0187 P4003G0188 PK94M P4003G0190 P4003G0191 P4003G0192 P4003G0193 P4003G0194 PSB04M PSB13M P4003G0198 PW06M PSB26M P4003G0202 P4003G0203 PK12M PSB26M P4003G0206 P4003G0207 P
Quick Change System ('% (%& (&+ (&- (&( (&' (&& (%+ (%) (%- (&* (&) (&% ('' (') ((( .%, (%) (%. (*& (%* ('* (', ('+ (',6 (%) (%' (%+ (&% (). (*% ()- (,) (,( ((' (%. ((& (() (), ('. ('- ((% ((, ()( (&+ ()* (*) (*' ()& (*( (,& ()% ((+ (*+ (,' (+' ((* (,% (*- (+( (*, (*. (+* "*+" (** ()+ ()( ()' (++ (+- (+, (+) (+.
Quick Change System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 301 302 304 305 306 308 309 310 311 312 313 314 315 316 318 320 322 324 325 326 327 327A 328 329 330 331 332 333 334 335 336 337 340 LEAD SCREW ROLL PIN 5 X 36 THRUST BEARING 8103 SHAFT KEY 5 X 5 X 14 GEAR HEX NUT M12-1.75 SPECIAL WASHER CAP SCREW M6-1 X 16 COVER KEY 5 X 5 X 30 KEY 5 X 5 X 10 SHAFT BUSHING GEAR 32/16T GEAR 32/16T LEVER HEX BOLT M10-1.
"*-" )(& )(' )(( )(* )%& )(% )'. )() )%' )%- )%* )&% )%. )', )&, )'+ )'- )%) )%( )%+ )&& )&) )'* )'( )&( )%, )&' )(- )') )&* )&. ))% )(. )'% )&."& )&- )++ ))' ))& )(+ )(, )+, )'%"& )'& ))( )+* )+) ))) )'' ))* ))- )+( )), )+& )+)*&"& )** )*, )*) )). )*% )*& )*' )*( )*+ )*- )*.
Apron Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 417 418 419 419-1 420 420-1 421 422 423 424 425 426 427 428 429 430 431 432 433 HANDLE HANDWHEEL GRADUATED DIAL ROLL PIN 5 X 40 SET SCREW M6-1 X 20 BRACKET GEAR SHAFT KNOB ROLL PIN 5 X 30 GEAR EXT RETAINING RING 19MM GEAR SHAFT 11T GEAR 48T GEAR 51T ROLL PIN 5 X 30 SHAFT BUSHING GEAR 25T SPACER SHAFT GEAR 24T WORM GEAR KEY 5 X 5 X 45 ROLL PIN 5 X 24 GEAR 14T KNOB GEAR SHAFT 10T LEV
Saddle *&) *&& *&' *&& *&( *%- *%. *&* *%+ *%, *%* *%( *&% *%) *%' *'+ *%& *&- *'' *'% *'( *') *() *'& *'& *&. *)& *'* *(( *(+ *(& *)' *)% *(* *(. *(% *(* *'.
Saddle Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 518 519 520 SADDLE PHLP HD SCR M3-.5 X 14 WIPER PHLP HD SCR 8-32 x 3/8 COVER PHLP HD SCR M5-.8 X 14 WIPER ROLL PIN 5 X 45 CAP SCREW M8-1.25 X 35 SPECIAL SCREW SPECIAL SCREW CROSS SLIDE GIB BUSHING BRASS CROSS SLIDE NUT M8 X 12 SLIDE PLATE FLAT HD SCR M8-1.25 X 25 WIPER 521 522 523 524 525 526 528 529 530 531 533 534 535 536 537 539 540 541 PHLP HD SCR M5-.
Compound Slide +)& +%( +%& +%' +%) +%+ +%* +%, +%. +&' +%- +&, +&% +&& +&- +&. +&( +&) +&+ +&* +&,6 REF PART # DESCRIPTION REF PART # DESCRIPTION 601 602 603 604 605 606 607 608 609 610 611 SPECIAL SCREW GIB COMPOUND SLIDE HEX NUT M10-1.
Tailstock ,%& ,&* ,&( ,&. ,&& ,'% ,(' ,&% ,'& ,&+ ,%) ,&) ,%,&' ,'' ,%. ,&, ,%, ,&,', ,'( ,'- ,%( ,') ,%+ ,(& ,%' ,'* ,'+ ,'. ,%* REF PART # DESCRIPTION REF PART # DESCRIPTION 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 KEY 8 X 8 X 30 QUILL TAILSTOCK BASE SET SCREW M10-1.5 X 50 SPECIAL SCREW PIN BALL BEARING 8101 BRACKET GRADUATED DIAL CAP SCREW M6-1 X 20 HANDWHEEL HANDLE HEX NUT M12-1.
"+)" -%+"+ -'+ -&& -'* -', -%+"* -%+") -%+"( -%+"' -%+"& -&( -%-%. -'' -'-&+ -%+ -&- -&. -'( -&( -&& -%) -%* -&' -&% -%' -%( -%& -') -&) -&* -&, -'% -%, -'& -&.
BdYZa <)%%(< B[\# H^cXZ )$%- -&- -&. -(( -() -(* -&- -&. -(+"& -(+ -(+6 -(, -(- -(% -'."& -'."' -'. -'.
Lathe Bed, Motor & Base Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 801 802 803 804 805 806 806-1 806-2 806-3 806-4 806-5 806-6 807 808 809 810 811 812 813 814 815 V-BELT A-32 4L320 SET SCREW M5-.8 X 10 HEAD KEY FLAT WASHER 10MM HEX BOLT M10-1.5 X 25 MOTOR 2HP/220V/1-PH MOTOR FAN COVER MOTOR FAN MOTOR JUNCTION BOX MOTOR TERMINAL BLOCK MOTOR CAPACITOR COVER CAPACITOR 150MFD/250VAC SPLASH GUARD PULLEY BRACKET HEX BOLT M10-2.
Feed Rod .%& .%* .%' .%, .%. .%- .%) .&% .&* .&& .&( .&. .%' .%+ .&' .&, .%( .&) .&+ .&- Feed Rod Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 901 902 903 904 905 906 907 908 909 910 BRACKET CAP SCREW M6-1 X 11 OIL CAP ROLL PIN 6 X 55 SET SCREW M6-1 X 6 COLLAR FEED ROD KEY ROLL PIN 4 X 20 SPRING 7020 911 912 913 914 915 916 917 918 919 HANDLE BRACKET CAP SCREW M6-1 X 14 ROLL PIN 5 X 25 BRACKET EXT RETAINING RING 30MM CAP SCREW M8-1.
Machine Labels &%%, &%%+ &%%' EaVXZ dc Yddg d[ ZaZXig^XVa Wdm &%%* &%%) &%%( &%%' EaVXZ dc ide d[ bdidg _jcXi^dc Wdm &%%& &%%% REF PART # DESCRIPTION REF PART # DESCRIPTION 1000 1001 1002 1003 P4003G1000 G9987 PLABEL-14 P4003G1003 MODEL NUMBER LABEL GRIZZLY NAMEPLATE ELECTRICITY LABEL DISCONNECT LABEL 1004 1005 1006 1007 PLABEL-12 P4003G1005 PLABEL-11 P4003G1007 READ MANUAL LABEL ENTANGLEMENT HAZARD LABEL SAFETY GLASSES LABEL MACHINE ID LABEL Safety labels warn about machine hazards
Electrical Components &'%'"& '6 &'%& *6 &'%' &'%(K' &'%* &'%, &'%(K'"& &'%)"& &'%+ &'%. &'%- &'&* &'&( &'&*"& &'&% &'&& &'&' &'&) REF PART # DESCRIPTION REF PART # DESCRIPTION 1201 1202 1202-1 1203V2 1203V2-1 1204-1 1205 1206 1207 P4003G1201 P4003G1202 P4003G1202-1 P4003G1203V2 P4003G1203A P4003G1204-1 P4003G1205 P4003G1206 P4003G1207 TRANSFORMER FUSE HOLDER 2A 2 AMP FUSE FUSE HOLDER 5A V2.10.
Steady & Follow Rest Assemblies &(%& &(%' &(%( &)%& &(%) &)%' &(%* &(%+ &(&. &)%( &(%+"& &(%+"' &(%, &(&- &)%) &(&' &(%. &)%* &(&% &)%+ &(&& &(&' &(&( &)%, &)%- &(&) &)%.
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WARRANTY AND RETURNS 7!22!.49 !.$ 2%452.
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