MODEL G0445/G0582/G9962Z/9962ZX 24" WIDE-BELT SANDER INSTRUCTION MANUAL COPYRIGHT © OCTOBER 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED JUNE 2006. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Control Panel Features .......................................
Oscillation Timing .................................................................................................................... 30 Oscillation Speed ..................................................................................................................... 32 Table Parallelism ...................................................................................................................... 32 Pressure Rollers .............................................................................
INTRODUCTION Foreword Contact Info We are proud to offer the Model G0445/G0582/ G9962Z/9962ZX Wide Belt Sander. This machine is part of the growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
Control Panel Features External Features D E A F A B C C H I D J E K F L B Figure 2. Front View. M G G H I Figure 1. Control Panel. A. B. C. D. E. F. G. H. I. J. K. L. M. -4- Digital Amp Draw Meter Table-Height Digital Readout Table Up Key Table Down Key Sanding Belt Start Button Conveyor Belt Start Button Power Light Table Set (Enter) Key Table Adjustment Start Key Table Adjustment Stop Key Sanding Belt Stop Button Feed Belt Stop Button Emergency Stop Button Figure 3. Rear View. A. B.
Internal Features F E J J F E I I A G H A H G B C D D Figure 4. Inside the left access door. A. B. C. D. E. Belt Tension Knob Platen Adjustment Lever Platen Adjustment Lock Lever Lock Post Release Lever Tracking Adjustment Knob G0445/G0582/G9962Z/9962ZX Wide Belt Sander Figure 5. Inside the right access door. F. G. H. I. J.
Machine Data Sheet (G0445) -6- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
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Machine Data Sheet (G9962Z) -8- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Machine Data Sheet (G9962ZX) ������������ ����� ������������������������������������������������������������������������������������������ ������������������������������������ ������������������������������������������������������������������������������������������������������������������ ����������� ������������������� � ��������������������������������������������������������������������������������������������������������������������������� ������� � ��������������������������������������������������
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys. 10. NEVER LEAVE WHEN MACHINE IS RUNNING.
Additional Safety for Wide Belt Sanders 1. 2. INFEED/OUTFEED AREA. When feeding the workpiece into the machine, keep clear of kickback path. WORKPIECE FEEDING. Never force the workpiece into the sander, and feed only one workpiece at a time. 3. CLOTHING. Roll up or button sleeves, tie all loose clothing or hair so it will keep clear of entanglement hazards. 4. NARROW WORKPIECES. Never sand workpieces narrower than 1⁄8''. 5. THIN WORKPIECES. Never sand workpieces thinner than 1⁄8''. 6.
SECTION 2: CIRCUIT REQUIREMENTS 220V/440V Connection Hard wire this machine to a power panel that can safely supply power to your machine, that has the proper overload protection, and has a locking shut-off lever (Figure 6). If you are unsure about electrical wiring, consult a qualified electrician before attempting any wiring. Amperage Loads The following list outlines the electrical phase and voltage required to operate the various sander models, as well as the amperage draw of their motors.
440V Connection 4. Swap out the applicable thermal relay at the locations shown in Figure 8, and set it to the overload values listed. To connect this machine to 440V three-phase, you must purchase two overload relays. Each machine model may require unique relays, so refer to 440V Conversion Relays on Page 65 for the relay part numbers. G0445 G0582 G9926ZX If you do not have three-phase power available for your wide belt sander, you must install a phase converter such as a Grizzly Phase Converter.
Clean Up Any unpainted surfaces like the upper drums are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated.
SECTION 3: SETUP Beginning Assembly Your safety is important! Complete the assembly in the order provided in this manual. Then read the rest of the manual before attempting any type of sanding operation. Disconnect power to the machine for the assembly process. Failure to do this may result in serious personal injury. Air Line Installation To install the air line: 1. Connect the hose from your air compressor to the air inlet (Figure 9) on the regulator.
Inventory Crate contents, see Figure 10. A. B. C. Sanding Unit (Not Pictured) (2) Dust Ports 4" Sanding Belt 100 Grit (G0582/G0445) Sanding Belt 100 Grit (G9962Z/G9962ZX) Sanding Belt 180 Grit (G0582/G0445) Sanding Belt 150 Grit (G9962Z/G9962ZX) (2) Platen Graphite Flap (G0582/G0445) Platen Felt (G0582/G0445) Tool Box —Phillips Head Screwdriver #2 —Standard Screwdriver #2 —Open-End Wrench 8/10mm —Open-End Wrench 12/14mm —Open-End Wrench 17/19mm —Metric Hex Wrench Set 10 Pcs.
Sanding Belt 5. To install the sanding belt: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE! 2. De-activate the belt tension piston by turning the belt tension knob (Figure 13). 3. Remove the lock post release lever (Figure 13) by turning it counterclockwise 1⁄2 turn and pulling it up and out of the mounting hole. 4.
Pressure Roller Test The pressure rollers have been set at the factory, but for your safety, you should verify that they are set below the level of the sanding roller. It is absolutely essential to keep the pressure rollers set below the level of the sanding roller. If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the sander at a high rate of speed. This situation could cause serious kick-back injury.
To start the machine: 1. Wear safety glasses and respirator at all times when running the machine! 2. Connect the machine to the power source. 3. Press the TABLE UP and TABLE DOWN keys. The table should go up and down smoothly. Note: On 3-phase machines, make sure the table moves in the same direction as the button description. If not, then the power needs to be disconnected and any two power wires need to be switched at the circuit breaker in the electrical box.
SECTION 4: OPERATIONS Operation Safety Choosing Sandpaper Your safety is important! Please follow the warnings below during this entire section: The grit you choose will depend on the type of work, the species of wood and the stage of finishing. Below is a chart that groups abrasives into different categories and shows which grits fall into each-one. We recommend using aluminum oxide sanding belts for the best results.
Table Movement Adjusting Feed Rate Table height can be adjusted manually or with the digital key pad and motor (see Figure 15). The dial attached to the side of the feed belt gear box (Figure 16) adjusts the feed rate of the sander. Manual Table Movement: Turn the handwheel located under the front of the infeed table for manual table positioning. Motorized Table Movement: Press the TABLE UP or TABLE DOWN key once for motorized table positioning in 0.005" (0.1mm) increments.
Amp Draw Meter The amperage draw meter (Figure 17) is located above the control panel. Use the meter to monitor the amperage draw on the machine while performing sanding operations. As a general rule, always start with a small load and work your way up. DO NOT work your machine to its maximum load, where you can hear the motor lose RPM; instead, make multiple passes or install a coarser grit paper. NOTICE DO NOT VOID WARRANTY! Keep the amp draw within the GREEN load range shown on the AMP LOAD CHART.
Sanding Workpiece Platen Adjustment Typically, no more than 0.5mm (approx. 1⁄64") of material is removed during each pass. Attempts to remove too much material can cause jamming, wood burning, rapid paper wear or tearing, poor finish, short motor life. Make sure that you measure the workpiece thickness before and after every pass. Your sander is equipped with an adjustable felt platen and graphite pad for those extra sensitive sanding operations. The platen position allows for 3 basic types of sanding.
SECTION 5: ACCESSORIES Rotary Phase Converter Add 3-phase, multi-motor capability to your singlephase electrical supply. Operate single or multiple motors, transformers, and resistance loads at 100% power and 95% efficiency while saving big dollars at cheaply metered, single-phase electrical rates. Complete step by step instructions are furnished along with complete wire and fusing requirements for various motor loads. Each model operates up to twice its nameplate rating in a mixed-motor load.
SECTION 6: MAINTENANCE General Your safety is important! Please follow the warnings below during this entire section: Disconnect power to the machine when performing maintenance, assembly or adjustments. Failure to do this may result in serious personal injury. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery.
Sanding Belts You can greatly increase the lifespan of your sanding belts if you clean them often. As mentioned on Page 25, cleaning pads are the fastest way to remove saw dust build-up. Air System The air system is durable and reliable; however, components do wear with age. If you suspect that an item in your air system may be having problems, see the air line circuit on Page 35. • Adjust regulator to 75 PSI. • Carefully inspect all air lines for cracks, tears or hardening. Replace faulty hoses.
SECTION 7: SERVICE Table Calibration —If it does, the sander is properly calibrated and accurate to the nearest 0.005". —If it does not, you must recalibrate the digital thickness scale. Use the first board fed through the sander to test the accuracy of the digital thickness gauge. To recalibrate the digital thickness scale: To calibrate the digital thickness scale: 1. 1. Using a properly set-up planer, plane a board to uniform thickness. 2.
Brake Service Tools Needed: Qty 14mm Open End Wrench .................................. 1 Small Snap Ring Pliers ..................................... 1 6mm Hex Wrench .............................................. 1 #2 Phillips Screwdriver ..................................... 1 To replace the brake pads: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY! 2.
Oscillation Timing 3. NOTICE The oscillation adjustments have been performed at the factory and should require no further attention. However, we recommend verifying the settings. When the oscillation is correctly adjusted, the sanding belt oscillates to the left and to the right at the same speed. If the sanding belt makes contact with a limit switch, as shown in Figure 25, the emergency braking system will activate and stop the sander immediately.
5. Tighten the lock nut (Figure 27) to secure the airflow adjustment knob. 6. Restrict the airflow across the air fork gap with a scrap piece of wood. You should notice the roller pivot to the right. When the stick is removed, the roller should pivot back to the left. 7. Test the oscillation by running the sander. Make note of the time it takes for the belt to oscillate from left-to-right and from right-toleft.
Oscillation Speed The oscillation speed of the sanding belt is adjustable. Different oscillating speeds yield different sanding results. We recommend trying various speeds on a scrap piece of wood similar to the final workpiece. To adjust the oscillation speed: 1. Loosen the lock nut on the speed control adjustment knob (Figure 29). Lock Nut Table Parallelism NOTICE The table has been adjusted at the factory and should require no further attention.
Pressure Rollers To adjust the table parallelism: 1. Pass a 24" wide board through the sander until the entire surface of the board is making contact with the sanding belt. 2. Measure the thickness of the board at various points around the edge. 3. If there is a variation of thickness, the table can be adjusted accordingly. 4. DISCONNECT THE SANDER FROM THE POWER SOURCE! —For minor adjustment, loosen the table mounting bolts shown in Figure 31 and rotate the elevation screw flange.
6. Loosen the roller lock nuts (Figure 33) on the infeed pressure roller. Turn the adjustment studs (Figure 33) to lower the pressure roller until it just touches the board. Note: DO NOT continue to lower the roller beyond that point. Adjustment Stud V-Belt Adjustment To adjust either V-belt: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE! 2. Loosen the lock nut (Figures 34 & 35). V-Belt Roller Lock Nuts Lock Nut Adjustment Stud Roller Lock Nuts Adjustment Nut Figure 34. Table elevation V-belt.
Air System Diagram A. B. C. D. E. F. I. J. K. L. M. N. O. P. Q. R. Oscillation Timing Piston and Diaphragm Assy.
Conveyor Belt Replacement 7. Insert the 2x4' wooden studs under the table for support, and with help, lift the table slightly and move it out of the rear of the machine. 8. Disconnect the limit switch, remove all mounting screws, and remove the emergency stop push-panel assembly. 9. Turn both tracking adjustment bolts counter-clockwise five turns, remove one roller support, and slide the drum out of the table assembly.
� ������� ���������������� ����������� ���������� ���������� ������ ������ ����� � � � � � � � � �� ��������� ����������� ����� Figure 37. Conveyor belt removal sequence.
Feed Belt Tension Feed Belt Tracking Tools Needed: Qty Wrench or Socket 20mm ....................................1 Phillips Screwdriver #2 ......................................1 Qty Tools Needed: Hex Wrench 6mm ..............................................1 NOTICE To adjust the feed belt tension: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE! 2. Find the adjustment ports in the safety guard (Figure 38) at the front end of the feed table. 3.
Maintenance Log Date Approximate Hours Of Use G0445/G0582/G9962Z/9962ZX Wide Belt Sander Maintenance Performed -39-
Troubleshooting Machine Operations CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE Motor will not start. 1. Limit switch or emergency stop is 1. Correct situation that caused limit switch to engage, reset the emergency stop button. at fault. 2. Check power line for proper voltage. 2. Low voltage. 3. Open circuit in motor or loose con- 3. Inspect all lead connections on motor for loose or open connections. nections. 1. Inspect cord or plug for damaged insulation and shorted wires.
Troubleshooting CORRECTIVE ACTION POSSIBLE CAUSE SYMPTOM 1. Clean or replace sanding belt. Snake shaped marks on 1. Sanding belt damaged or dirty. workpiece. Lines across width of work- 1. Sanding belt seam is open or dam- 1. Replace sanding belt. aged. piece. 1. Replace sanding belt. 2. Raise rear pressure roller. (See warning in Pressure Roller section!) Glossy spots or streaks on 1. Worn sanding belt. 2. Rear pressure roller too low. workpiece. Sanding belt clogs quickly. 1.
Control Panel Electrical Diagram (G0445/G0582/G9962Z/9962ZX) �� �� �� � � �� �� �� �� �� �� �� �� �� �� � ��������������� ������������ �������������� ���������� � � � � � � � � �� �� � ������������ ���������� � � ������ �������� ������� ������ �������� � � �� � � � � �� ���� ����� �� �� ������������������� �� �� �� �� �� �� �� �� �� �� �� ����� ������������� ���� ���������� ����� ����������� � ������������ � � � � � �� � � �� �� �� � � � � � � � � � � � ������������ ������ �
Control Panel Component Locations (G0445/G0582/G9962Z/9962ZX) Digital Amp Draw Meter Digital Panel Sanding Belt START Button Conveyor Belt START Button Sanding Belt STOP Button Conveyor Belt STOP Button Emergency Stop Button Power Lamp G0445/G0582/G9962Z/9962ZX Wide Belt Sander -43-
Connection Wiring Diagram 220V/440V 3-Phase (G0445/G0582/G9962ZX) � � � � � � � ������� ���� �� ������� ����� � �� �� � � �� � �� �� �� �� � �� ���� ���� � �� � �� � �� �� �� �� �� �������� ����� � �� � �� �� �� � �� �� �� � �� � �� � �� �� �� �� �� � �� � �� �� �� �� �� �������� � �� � �� �� �� �� �� �� �� �� �� � �� �� �� � �� � �� � �� �� �� �� �� �� � �� � �� � �� � �� � �� �� � � � �� �� �� �� ���� ���� �� � �� � �� �� �� � �� � ��
Wiring Box Components (G0445/G0582/G9962ZX) Amp Meter Current Sensor Sanding Motor Contactor Emergency Brake Contactor Conveyor Motor Contactor Conveyor Motor Overload Relay 4 Amp Fuses UP/DOWN Table Motor Contactors Sanding Motor Overload Relay G0445/G0582/G9962Z/9962ZX Wide Belt Sander 220V SinglePhase Power Supply Junction Block -45-
Connection Wiring Diagram (G9962Z) 220V Single-Phase R S R S AMP METER CURRENT SENSOR R S 5 L3 3 L2 9 13 NO 21 NC 14 NO 22 NC 10 NO 97 98 2 T1 NC 95 13 NO 21 NC 21 2 95 4 T2 U3 U2 14 NO 22 NC A2 2 T1 6T3 FUSE FUSE 15 A2 6T3 4 T2 14 3 5 13 17 2 3 6 12 2 19 2 V1 11 U1 10 V U 3 19 V2 U3 A1 13 NO 21 NC EMG BRAKE V2 6 T3 4 T2 2 T1 6T3 4 T2 U2 6 T3 4 T2 96 2 T1 2 5 L3 3 L2 1L CONTACTOR 14 NO 22 NC A2 NC 96 2 2 T1 20 CONTACTOR 14 NO 22 NC A1 13 N
Wiring Box Components (G9962Z) Sanding Motor Contactor Conveyor Motor Contactor Conveyor Motor Overload Relay Amp Meter Current Sensor Transformer Emergency Brake Contactor UP/DOWN Table Motor Contactors Sanding Motor Overload Relay G0445/G0582/G9962Z/9962ZX Wide Belt Sander Two 4 Amp Fuses 220V/440V Three-Phase Power Supply Junction Block -47-
E R General Electrical Diagram (G0445/G0582/G9962ZX) 220V/440V 3-Phase S T 14 15 AM A S Fuse 4A 440V 380V 1 U1 R U V1 S V W1 T W F U V2 S V W2 T W R U S V M3 MOTOR SANDI NG BELT U2 R T R OL1 M1 W OL3 MOTOR T ABL E L I F T I NG & LOWERI NG U R U V S V W T W MOTOR CONVEYOR BELT 0 0 Volt 415V 220V 200V 2 3 A Emer gency Brake 3 2 2 WL SOL 12 POWER SOURCE A 13 R U V S BRAKE PC 5 BRAKE a b Emergency Stop LS1 A EMERGENCY A LS2 6 LS3 LS4 PC
E R General Electrical Diagram (G9962Z) 220V Single-Phase S 14 A 15 AM OL 1 M1 U1 U R S V S V2 R U3 R U2 F 220V S S A NDI NG BELT V2 S V2 U3 S U3 U2 R U2 OL 3 M3 R MOTOR V1 R U S V MOTOR U MOTOR V T A B L E L I F T I NG & L OWE RI NG CONV E Y OR BELT Fuse 4A Fuse 4A 2 3 A 3 R Emergenc y Brak e 2 2 WL SOL 12 P OWE R S OURCE A 13 U V B RA K E S PC 5 B RA K E a b Emergenc y Stop L S1 A E ME RGE NCY A L S2 6 L S3 L S4 PCR1 16 PCR2 7 STOP 8
Tool Box and Accessories Diagram 2 1 4 7 6 12 5 11 3 10 8 9 -50- 13 G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Tool Box and Accessories Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH29330001 7 P0582007 2 3 4 5 6 7 P9962Z0002 P9962Z0003 P0582004 P0582005 P9962Z0006 G8677 7 P0582009 7 G8679 PLATEN REMOVAL TOOL (G0445/G0582) LIMIT SWITCH ROD TOOL BOX FELT PAD (G0445/G0582) GRAPHITE PAD (G0445/G0582) DOOR HANDLE SANDING BELT (#100) (G9962Z/G9962ZX) SANDING BELT (#150) (G9962Z/G9962ZX) 8 9 10 11 12 13 P9962Z0008 P9962Z0009 PWR810 PWR1214 PWR1719 P9962Z0013 SANDING BELT (#100, 75" LONG) (
Sanding Motor System Diagram ������� ������� -52- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Sanding Motor System Parts List REF PART # 1101 1102 1103 1104 1105 1106 1107 1108 1109 1109 P9962Z1101 P9962Z1102 P9962Z1103 PN13 P9962Z1105 PLW07 PB78 PW01 P9962Z1109 P9962ZX1109 DESCRIPTION MACHINE FRAME MOTOR BASE MOTOR BASE HINGE HEX NUT 1/2-13 MOTOR BASE ADJUSTMENT ROD LOCK WASHER 1/2 HEX BOLT 1/2-13 x 1-1/4 FLAT WASHER 1/2 10 HP MOTOR (G9962Z) 10 HP MOTOR (G9962ZX/G0582/G0445) 1109-1 P9962Z1109-1 MOTOR FAN (G9962Z) 1109-2 P9962Z1109-2 MOTOR FAN COVER (G9962Z) 1109-1 P9962ZX1109-1 MOTOR FAN (G996
Table Lift System Diagram -54- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Table Lift System Parts List REF PART # DESCRIPTION REF PART # 2101 2102 2103 2104 2105 2106 2107 2108 2109 2110 2111 2201 2202 2203 2204 2206 2301 2302 2303 2304 2305 2306 2307 2308 2309 2310 2311 2312 2313 2314 2315 2315A 2316 2317 2318 2319 2320 P9962Z2101 PB03 PW07 PLW01 PLW04 PB18 P9962Z2107 P9962Z2108 PB07 PLW01 P9962Z2111 P9962Z2201 P9962Z2202 P9962Z2203 P9962Z2204 P9962Z2206 P9962Z2301 P9962Z2302 P6005 P9962Z2304 PSB05 P9962Z2306 P6002 P9962Z2308 PSB33 P9962Z2310 PSB01 P9962Z2312 PSS08 P9962Z2
Conveyor System Diagram -56- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Conveyor System Parts List REF PART # 3101 3102 3103 3104 3105 3106 3107 3108 3109 3110 3111 3112 3113 3114 3115 3116 3117 3118 3119 3120 3121 3123 3123-1 3123-2 3123 P9962Z3101 P9962Z3102 P9962Z3103 P9962Z3104 PW02 PB18 P9962Z3107 P9962Z3108 P9962Z3109 P9962Z3110 P9962Z3111 P9962Z3112 PLW04 PB24 P9962Z3115 P9962Z3116 PB16 P9962Z3118 PK66M PB07M PLW04M P9962Z3123 P9962Z3123-1 P9962Z3123-2 P9962ZX3123 DESCRIPTION CONVEYOR TABLE CONVEYOR BELT GEARBOX FIX PLATE CUSHION FLAT WASHER 3/8 HEX BOLT 3/8-16 X 1
Feed, Drum, and Pressure Roller Diagram ���� G9962Z ���� ���� G9962ZX ���� ���� ���� ���� ���� ���� ���� ���� ���� G0445 ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� G0582 ���� ���� ���� ���� ���� -58- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Feed, Drum, and Pressure Roller Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 4101 4102 4103 4104 4105 4106 4107 4108 4109 4201 4202 4203 4204 P05824101 P05824102 P9962Z4103 P9962Z4104 PSS07 PB11 PN02 PB12 PLW01 P9962Z4201 P9962Z4202 P6001 P9962Z4204 PISTON SLIDE RAIL (G0582) PISTON BRACKET (G0582) COMPRESSION SPRING ROD 10 X 35 (G0582) SET SCREW 1/4-20 X 1/2 (G0582) HEX BOLT 5/16-18 X 1-1/2 (G0582) HEX NUT 5/16-18 HEX BOLT 5/16-18 X 1-1/4 LOCK WASHER 5/16 PISTON ROLLER SHAFT PISTON ROLLE
Sanding Drum and Platen System Diagram ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� G0445 ���� ���� ���� ���� ���� ���� ���� ���� ���� G0582 ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� G9962Z G9962ZX ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ����
Sanding Drum, and Platen System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5104 5107 5108 5110 5111 5112 5114 5115 5116 5118 5202 5202 5203 5204 5205 5206 5301 5302 P9962Z5104 PK11 PLW01 PLW07 PB41 PSB04 P9962Z5114 P9962Z5115 P9962Z5116 PS04 P05825202 P9962Z5202 PSS02M P05825204 P9962Z5205 P9962Z5206 P05825301 P05825302 5314 5315 P05825314 PSB16 5316 5317 5318 5319 5320 PW02 P05825317 P05825318 PSS08 P05825320 5321 PB03 5322 PW07 5303 5304 5305 5306 5307 5308 5309 5310 P058253
Upper Roller System Diagram ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ������ ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� -62- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Upper Roller System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 6101 6101 P04456101 P9962Z6101 6103 6103 P04456103 P9962Z6103 6104 6104 P04456104 P9962Z6104 6105 6106 6107 6108 6109 6111 6112 6113 6114 6115 6115-1 6116 6117 6118 6119 6120 6121 6122 6123 6124 6125 6126 6127 6128 6129 6131 PFH05 PLW04 PB18 PLW07 PSB78 PSB07 PB09M P9962Z6113 P9962Z6114 P9962Z6115 P9962Z6115-1 P9962Z6116 P9962Z6117 P9962Z6118 P9962Z6119 P9962Z6120 PLW04 P9962Z6122 P9962Z6123 P9962Z6124 P9962Z6125 P9962
Cabinet Assembly Diagram -64- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Cabinet Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 7101 P9962Z7101 7105 P9962Z7105 7101 7101 7102 7103 7104 P04457101 P05827101 P9962Z7102 PS39M P9962Z7104 7105 P05827105 7104 P04457104 7104 P05827104 7106 7107 7108 7109 7109-1 7110 7111 P9962Z7106 PB03 PW07 P9962Z7109 P9962Z7109-1 PFH03 P9962Z7111 RIGHT DOOR, UPPER FRAME (G9962Z/G9962ZX) RIGHT DOOR, UPPER FRAME (G0582) DOOR LOCK HEX BOLT 5/16-18 X 1 FLAT WASHER 5/16 RIGHT DOOR, LOWER FRAME LEFT DOOR, LOWER FRAME F
Main Electrical Panel and Controls Diagram 8126A 8102 8101 8103 8122 8124 8109 8122 G9962ZX G0445 8111 G0582 8115 8113 8123 8110 8112, 220V 8135, 440V 8115-1 8119 8120 8121 8104 8132 8114, 220V 8136, 440V 8109 8118 8117 8105 8133 8107 8116 8106 8115 G9962Z 8113 8111 8128-1 8112 8128-2 8130 8104 8132 8117 8116 8106 8129-1 8129-2 8131 8108 -66- 8115-1 8114 8118 8105 G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Main Electrical Panel and Controls Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 8101 8102 8103 8104 8105 8106 8107 8108 8109 8109 P9962Z8101 P9962Z8102 P9962Z8103 P9962Z8104 PN05 PLW02 P9962Z8107 PS07M P9962Z8109 P9962ZX8109 8114 P9962ZX8114 8115 P9962Z8115 8110 P9962ZX8110 8111 P9962Z8111 8111 P9962ZX8111 8112 P9962Z8112 8112 P9962ZX8112 ELECTRICAL CONTROL BOX HINGE CONTROL BOX DOOR BASE PLATE HEX NUT 1/4-20 LOCK WASHER 1/4 CONTROL PANEL PHLP HD SCR M4-0.
Belt Oscillation System Diagram ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� �� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� -68- ���� ���� ���� ���� ���� ���� G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Belt Oscillation System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 9101 9102 9103 9105 9106 9107 9109 9111 9112 9113 9114 9115 9116 9117 9118 9119 9120 P9962Z9101 P9962Z9102 P9962Z9103 P9962Z9105 P9962Z9106 PS01 P9962Z9109 P9962Z9111 P9962Z9112 P9962Z9113 P9962Z9114 P9962Z9115 P9962Z9116 P9962Z9117 P9962Z9118 P9962Z9119 P9962Z9120 FILTER CUP PRESSURE REGULATOR BRONZE CONNECTOR AIR SWITCH ELBOW PHLP HD SCR 10-24 X 1/2 SOLENOID VALVE PLASTIC CONNECTOR AIR MANIFOLD PLASTIC CONNECTOR ELBOW
Label Diagram Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
Labels List REF PART # DESCRIPTION REF PART # DESCRIPTION 200 200 200 200 201 202 203 204 205 206 207 208 209 210 211 P9962Z200 P9962ZX200 P0582200 P0445200 PLABEL-13 PLABEL-30 PLABEL-22 PLABEL-32 P9962Z205 P0582206 PLABEL-35 PLABEL-12 P9962Z209 PLABEL-27 P9962Z211 LABEL (MODEL G9962Z) LABEL (MODEL G9962ZX) LABEL (MODEL G0582) LABEL (MODEL G0445) LABEL (UNPLUG) LABEL (CLOSE DOOR) LABEL (HAND PINCH) LABEL (USE RESPIRATOR) LABEL (EMERGENCY STOP) LABEL (ROTATION) LABEL (SAFETY GLASSES) LABEL (READ MANU
Hardware Recognition Chart -72- G0445/G0582/G9962Z/9962ZX Wide Belt Sander
Notes G0445/G0582/G9962Z/9962ZX Wide Belt Sander -73-
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # _________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
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