MODEL G5771 50" SLIP ROLL 16 GAUGE OWNER'S Manual Copyright © May, 2008 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP OPERATION MAINTENANCE AND SERVICE OF THIS MACHINE EQUIPMENT &AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION ELECTROCUTION OR DEATH 4HE OWNER OF THIS MACHINE EQUIPMENT IS SOLELY RESPONSIBLE FOR ITS SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE AUTHORIZATION PROPER INS
Table of Contents INTRODUCTION................................................................................................................................ 2 Foreword..................................................................................................................................... 2 Contact Info................................................................................................................................. 2 Functional Overview............................................
INTRODUCTION Foreword Functional Overview We are proud to offer the Model G5771 50" Slip Roll. This machine is part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Model G5771 50" Slip Roll is used to form sheet metal.
Identification A E B G C D F I H G F Figure 1. Identification. Identification List (Figures 1 and 2) A. Gear Assembly Cover B. Upper Roller C. Rear Roller D. Removable Bushing E. Crank F. Radius Adjustment Knob G. Thickness Adjustment Knob H. Lower Roller I. Crank Shaft Roller E B 88L H G C F Sample Illustration (Figure 2) Throughout this manual, diagrams are used to illustrate how the components of the machine are used during the various steps of operation.
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Additional Safety for Slip Rolls 1. METAL EDGES. Always chamfer and deburr sharp metal edges before inserting them into the slip roll. Sharp edges on sheet metal can cause severe cuts. 2. HAND PROTECTION. Always wear leather gloves when using this tool. 3. PINCHING HAZARD. Keep fingers out of roller path during operation. Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention.
SECTION 2: SETUP Setup Safety This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Inventory A The following is a description of the main components shipped with your machine. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Box 1: (Figure 3) Qty A.. Slip Roll....................................................... 1 B.. Crank Handle.............................................. 1 C.. Crank.....
Hardware Recognition Chart -10- G5771 50" Slip Roll 16 Gauge
Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or degreaser shown in Figure 4. For thorough cleaning, some parts must be removed. For optimum performance from your machine, clean all moving parts or sliding contact surfaces. Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces.
Assembly Mounting The Model G5771 comes from the factory almost fully assembled. All that is required to assemble are the crank and handle. Once you have confirmed that your machine is assembled and functioning properly, mount it to a workbench through the holes in the base. To assemble your machine: The strongest mounting option is a "Through Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the slip roll to the workbench. 1..
SECTION 3: OPERATIONS Operation Safety Basic Controls Use the descriptions and figures below to become familiar with the basic controls of your slip roll. Damage to your eyes, hands and feet could result from using this machine without proper protective gear. Always wear safety glasses, leather gloves, and steel toe footwear when operating this machine. Thickness Adjust Knob: Raises and lowers the lower roller to adjust for thicknesses of different workpieces.
Preparation Flat Rolling Before every use, follow these procedures to set up your slip roll for safe, accurate, and efficient use. The Model G5771 can be used to flat roll sheet metal up to 16 gauge. This can be done to straighten, flatten, and slightly reduce the thickness of workpieces. To prepare the slip roll for use: 1. Turn the thickness adjust knob to lower the lower roller to approximately 1/4" below the upper roller.
2. Remove the workpiece from between the rollers, then raise the lower roller slightly by rotating each thickness adjust knob approximately 1⁄4 turn. Also, make sure the rear roller is lowered completely and will not interfere with the workpiece as it exits the machine (Figure 15). Creating Bends The Model G5771 can easily create constantradius bends in sheet metal up to 16 gauge. Note: The method for creating a specific radius is a trial-and-error process.
2. Turn the crank clockwise to feed the workpiece until its edge is directly above the rear roller, as shown in Figure 18. Figure 18. Feeding the workpiece. 3. Turn the radius adjust knobs to lift the rear roller until the desired radius bend is reached (Figure 19). Make sure to turn the knobs equal amounts so the rear roller is always parallel with the other rollers. Failure to do so will create a larger radius on one end than the other, resulting in a cone or spiral shape.
Creating Cylinders The Model G5771 Slip Roll can be used to easily and accurately create cylinders. If you know the diameter of the cylinder you want to create, use the formula below to calculate the length of material needed. C=πD Once you have the necessary length workpiece, follow the steps below to create the cylinder. Note: The method for creating a specific radius is a trial-and-error process.
2. Turn the crank clockwise to feed the workpiece until it is approximately half way through the rollers. 3. Turn the radius adjust knobs to lift the rear roller until the desired radius bend is reached (Figure 23). Make sure to turn the knobs equal amounts so the rear roller is always parallel with the other rollers. Failure to do so will create a larger radius on one end than the other, resulting in a cone shape. Note: Always err on the side of making the radius too large rather than too small.
6. Continue to process the workpiece until the cylinder is formed, as shown in Figure 27. Bending Wire —If the ends of the cylinder do not meet, lift the rear roller equally at both ends, then process the entire cylinder through the slip roll again. Repeat as necessary. The Model G5771 Slip Roll can be used to shape wires, rods, and small-diameter tubing. —If the ends of the cylinder overlap, remove the cylinder as described in Removing Workpiece on Page 20.
Removing Workpiece 3. To remove cylindrical workpieces: With the help of an assistant, slide and lift the upper roller out from the base. Remove the workpiece from the upper roller, then place the upper roller back onto the base (Figure 31). 1. Loosen the hex bolt and jam nut that secure the upper roller at the gearbox (Figure 29). Jam Nut Upper Roller Bushing Bolt Figure 31. Releasing upper roller. Figure 29. Hex bolt and jam nut. 4. 2. Slide the removable bushing outward.
ACCESSORIES SECTION 4: ACCESSORIES G5618—Deburring Tool with two Blades The quickest tool for smoothing freshly sheared metal edges. Comes with two blades, one for steel and aluminum and one for brass and cast iron. H6073—Deluxe Power Snip Lightweight aluminum cast handles. Full 3 1⁄ 2" length of cut. Replaceable steel blades. Fully enclosed finger loops protect hands from sharp edges. Long handles provide plenty of leverage. Multi-purpose snip for sheet metal, vinyl and plastic. Figure 33.
G4956—Super Nibbler The super nibbler is just the ticket for cutting sheet metal up to 3 ⁄ 64" thick. Extremely narrow headed design allows cuts in hard-to-reach areas, yet still features a safety guard to prevent flying splinters. 10 1⁄4" overall. G8781—41 ⁄ 2" Suction Cup Handle plate glass, glass mirrors and sheet metal with safety and security. Simple had lever action provides tremendous gripping power on any flat, smooth material. Buy two Suction Cups for twohanded control! Figure 37.
SECTION 5: MAINTENANCE Schedule Lubrication For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Lubricating the Model G5771 consists of applying lubricant to the gears, adjustment screws, and the roller bushings. Daily Check: • Loose mounting bolts. • Any other unsafe condition. Grease Locations (Figure 41) Weekly Maintenance: • Clean machine. • Lubricate gears. • Lubricate bushings.
SECTION 6: SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Troubleshooting Operations Symptom Possible Cause Possible Solution Slip roll creates 1. Rollers are not parallel. cones when trying to create cylinders. 1.
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Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BASE FLAT WASHER 12MM LOCK WASHER 12MM HEX BOLT M12-1.75 X 35 LIFT STAND KEY 5 X 5 X 14 SETTING KNOB SET SCREW M10 X 30 RIGHT STAND GEAR LOCKING SHAFT BEARING 30 X 38 X 24 GEAR 19T GEAR 13T GEAR 16T KEY B10 X 25 GEAR 40T FLAT WASHER 10MM HEX BOLT M10-1.5 X 35 GEAR COVER 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 LOCK WASHER 6MM HEX BOLT M6-1 X 15 FEED ROLLER KNOB HEX BOLT M8-1.
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