MODEL T10432 ROUTER TABLE w/STAND OWNER'S Manual Copyright © January, 2011 By Grizzly Industrial, Inc. Warning: No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial, inc.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Manual Accuracy............................................ 2 Contact Info.................................................... 2 Router table Description................................. 2 Specifications.................................................. 3 SECTION 1: SAFETY........................................ 4 Safety Instructions for Machinery................... 4 Additional Safety for Router Tables................
INTRODUCTION Manual Accuracy Contact Info We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make an occasional mistake. We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please gather the model number and manufacture date of your machine.
MACHINE DATA SHEET © Grizzly Industrial, Inc. • Customer Service: (800) 523-4777 • Website: www.grizzly.com model T10432 ROUTER TABLE W/STAND Product Dimensions: Weight . ............................................................................................................................................................................ 58 lbs. Table Size (Length/Width) .....................................................................................................................................
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
DISCONNECTING POWER SUPPLY.Alwaysdisconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF positionbeforereconnectingtoavoidanunexpectedorunintentionalstart. APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine.
Additional Safety for Router Tables AVOIDING AMPUTATION. To avoid making contact with the spinning router bit, never place hands directly over or in front of the bit. As one hand approaches the bit, move it away and over to the other side. Always keep hands at least 6" away from the spinning bit. SECURING LEVERS AND KNOBS. Never operate the router table without first making sure that all lock levers and knobs are tight, and that all fence hardware and guide rails are secure.
SECTION 2: SETUP Needed for Setup This router table presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before using this router table! Wear safety glasses during the entire setup process! SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials unpacked with this machine. Discard immediately. The following are needed to complete the setup process, but are not included with your router table.
Inventory The following is a description of the main components shipped with your machine. Lay the components out to inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Inventory (Figure 1) Qty A. Router Mounting Board 3 7⁄ 8" ID................... 1 — Insert 2 5 ⁄ 8" ID........................................... 1 — Insert 1 1⁄4" ID...........................
Assembly 3. Attach the long bottom stand braces to the legs with (8) M8-1.25 x 10 carriage bolts, 8mm flat washers, and M8-1.25 hex nuts, as shown in Figure 4. To assemble the router table: 1. Turn the table upside down on a protective surface, then attach the (2) long top stand braces to the table with (4) M6-1 x 18 hex bolts and 6mm fender washers, as shown in Figure 2. Long Bottom Stand Brace x4 x8 Figure 4. Long bottom stand braces attached. Long Top Stand Braces Figure 2.
6. Slide (2) M8-1.25 x 25 hex bolts into the table T-slots, place the fence support over the bolts, then secure it in place with (2) 8mm flat washers and M8-1.25 star knobs, as shown in Figure 6. Fence Support Mounting T-Slots 9. Slide the heads of the (2) M6-1 x 25 T-bolts into the T-slots on the fence board faces, position them towards the center, slide the router guard over the bolts, then secure it in place with the (2) 6mm flat washers and M6-1 tri-knobs, as shown in Figure 8.
Router Installation The phenolic router mounting board included with the router table is designed to attach to the bottom of your router in the same manner as the router base. To complete this installation, you will need a drill, drill bit(s), and fasteners. We recommend using the router base as a template for the hole pattern to be drilled in the mounting board.
10. Make countersinks in these holes from the top of the mounting board so that the fasteners will be slightly below the top surface of the board. This will prevent the workpiece catching on the fasteners during operation. 11. Turn the router upside down with the mark you made in Step 5 facing you. 12. Position the mounting board, top surface up, so that the mark you made on it in Step 3 is facing you and the mounting holes in the board are aligned with those in the router.
SECTION 3: OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide.
Workpiece Inspection Some workpieces are not safe to cut or may require modification before routing. Before routing, inspect all workpieces for the following: • Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While routing, these objects can become dislodged and hit the operator, cause kickback, or break the bit, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT cut the workpiece.
Edge Jointing Top View Jointing the edge of a board involves using a straight cutting router bit to remove wood from the face of the board. The result is a perfectly flat and square edge. Always feed the workpiece against the router bit rotation direction, as illustrated below. Otherwise, the workpiece could be aggressively pulled from your hands, drawing them into the spinning router bit. Bit Rotation Workpiece Shim Outfeed Fence Board To joint the edge of a workpiece: 1.
Profile Routing To cut a profile into the workpiece: 1. DISCONNECT ROUTER FROM POWER! 2. Secure the bit into the router according to the router manufacturer's instructions. 3. Install the smallest table insert into the table that still allows the bit to freely rotate. 4. Raise the bit to the desired height, then adjust the fence assembly so the fence boards are behind the bit the same distance as the desired depth-of-cut (see the illustrations in Figures 18–19). 5.
Create countersunk mounting holes in the zero-clearance fence so the bolts, flat washers, and star knobs removed from the fence boards can be used to secure the new fence to the fence support in the same manner. ALWAYS use hold-downs or featherboards and push sticks when shaping small or narrow stock. These devices keep your hands away from the spinning router bit and sufficiently support the stock to allow a safe and effective cut, reducing the risk of personal injury. 7.
To reduce the likelihood of kickback when freehand routing, use the starting pin or block (see Figures 21–22 for examples). This will allow you to anchor and slowly pivot the workpiece into the bit as the cut is started, making the operation more stable and safe. 3. Remove the fence assembly from the table. 4. If possible, fabricate and mount a custom guard over the bit that safely protects your hands from the spinning router bit. 5.
SECTION 4: MAINTENANCE Always disconnect power to the router before performing maintenance. Failure to do this may result in serious personal injury. Schedule Cleaning & Protecting Frequently vacuum sawdust and wood chips from the table and router, then blow off the remaining dust with compressed air. This is especially important for the internal working parts of the fence assembly and the router. Dust build-up around the router is a sure way to decrease its life span.
SECTION 5: PARTS Stand & Fence Parts 36 21 27 25 22 24 31 35 37 28 34 33 26 5 10 9 4 32 2 6 1 3 7 8 11 REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 21 22 LEG LONG LOWER CROSS BRACE SHORT LOWER CROSS BRACE SHORT UPPER CROSS BRACE LONG UPPER CROSS BRACE CARRIAGE BOLT M8-1.25 X 12 HEX NUT M8-1.
Table Parts & Labels 41 45 46 43 47 42 44 51 55 54 52 53 REF PART # DESCRIPTION REF PART # DESCRIPTION 41 42 43 44 45 46 TABLE TOP MITER SLOT TRACK 32" TAP SCREW #4 X 1/2 HEX NUT 1/4-20 MITER SLOT TRACK 11-3/4" SET SCREW M6-1 X 6 47 51 52 53 54 55 INSERT W/GUIDE PIN 9 X 12 ID LABEL AMPUTATION HAZARD LABEL GLASSES/RESPIRATOR LABEL HS READ MANUAL LABEL HS BLACK TOUCH-UP PAINT PT10432041 PT10432042 PHTEK38 PN05 PT10432045 PSS02M Model T10432 (Mfg.
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WARRANTY AND RETURNS WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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