GYROS® Operation/Instruction Manual Variable Speed Rotary Tool Kit #40-02470 Your new tool has been engineered and manufactured to GYROS’® high standards for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance. CAUTION CAREFULLY READ THROUGH THIS ENTIRE OPERATOR’S MANUAL BEFORE USING YOUR NEW TOOL Pay close attention to the Rules for Safe Operation, Warnings, and Cautions.
TABLE OF CONTENTS SECTION PAGE 2 3 4-6 7 8-9 9 9 10 10-11 11-12 13 14 15 16 Technical Data Rules for Safe Operation General Instructions for All Power Tools Rotary Tool Safety Rules Specific Safety Instructions for Rotary Tool Important Safety Information GyrosGuardTM Safety Shield Information Functional Description and Specifications Assembly Instructions Operating Instructions Operating Speeds Maintenance GyrosGuardTM Safety Shield Coupon Warranty TECHNICAL DATA 1.
VARIABLE SPEED ROTARY TOOL RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understand- SYMBOL ing. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. MEANING Read the user manual before using the machine.
GENERAL INSTRUCTIONS FOR ALL POWER TOOLS ■ Know your power tool. Read the operator’s manual carefully. Learn the application and limitations as well as specific potential hazards related to this tool. ■ Wear proper apparel. Do not wear loose clothing, neckties, or jewelry that can get caught in the tool’s moving parts and cause personal injury. Non-slip footwear is recommended when working outdoors. Wear protective hair covering to contain long hair. ■ Keep guards in place and in working order.
VARIABLE SPEED ROTARY TOOL WARNING When servicing use only identical Gyros® replacement parts. Use of any other parts may create a hazard or cause product damage. ■ Never stand on tool. Serious injury could occur if the tool is tipped or if the drill is unintentionally contacted. ■ Never use in an explosive atmosphere. Normal sparking of the motor could ignite fumes. ■ Never leave tool running unattended. Turn power off. Don’t leave tool until it comes to a complete stop.
users. If you loan someone this tool, loan him or her these instructions also. ■ Before changing the setup, removing cover, guards or blades, UNPLUG the tool and be sure the switch is in the “OFF” position. ■ Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
VARIABLE SPEED ROTARY TOOL PowerProTM ROTARY TOOL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS. FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED BELOW, MAY RESULT IN ELECTRIC SHOCK, FIRE AND/OR SERIOUS PERSONAL INJURY. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
SPECIFIC SAFETY INSTRUCTIONS FOR THE VARIABLE SPEED ROTARY TOOL Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury. skin. Bristles or wires will be discharged from brush at high speeds. Wear protective gloves and face shield with wire or bristle brushes. Apply wire or bristle brushes lightly to the work as only the tip of the wires/bristles do the work.
VARIABLE SPEED ROTARY TOOL Avoid bouncing and snagging the wheel, especially when working corners, sharp edges etc. This can cause loss of control and kick-back. Do not allow familiarity gained from frequent use to become commonplace. Always remember that a careless fraction of a second is sufficient to inflict severe injury. If the work piece or bit becomes jammed or bogged down, turn the tool “OFF” by the switch.
FUNCTIONAL DESCRIPTIONS AND SPECIFICATIONS WARNING: Disconnect the plug from the power source before making any assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally.
VARIABLE SPEED ROTARY TOOL BALANCING ACCESSORIES - For precision work, it is important that all accessories be in good balance (much the same as the tires on your automobile). To true up or balance an accessory, slightly loosen collet nut and give the accessory or collet a 1/4 turn. Re-tighten collet nut and run the Rotary Tool. With the shaft lock engaged, use the collet wrench to loosen the collet nut if necessary. The collet nut must be loosely threaded on when inserting an accessory.
OPERATING INSTRUCTIONS guide it. In the low speed tools, you not only guide the tool, but also apply pressure to it, as you do, for example, when drilling a hole. pen or pencil. The #470 Variable Speed tool has a unique comfort grip on the nose and back seating, which allows the user added comfort and control during use. You can feel the difference! It is high speed, along with its compact size and wide variety of special accessories and attachments, which makes the Rotary Tool different from other tools.
VARIABLE SPEED ROTARY TOOL OPERATING SPEEDS SWITCH ON/OFF Only when the switch is at “OFF” state, can the multifunctional tool be switched on. The data of power supply should be identical with that on the nameplate. SWITCH ON Push the switch at I Position SWITCH OFF Push the switch at O Position ADJUSTMENT OF SPEED You can easily adjust the speed of the tool. Start at low speed, then increase gradually until the best speed is reached.
MAINTENANCE If the brush is less then 1/8” long and the end surface of the brush that contacts the commutator is rough and/or pitted, they should be replaced. Check both brushes. SERVICE Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and components which can cause serious hazard. Usually the brushes will not wear out simultaneously. If one brush is worn out, replace both brushes. Make sure the brushes are installed as illustrated.
VARIABLE SPEED ROTARY TOOL SERVICE EXTENSION CORDS Tool service must be performed by qualified repair personnel only. Service or maintenance performed by unqualified personnel could result in risk of injury. For example: internal may be misplaced or pinched, safety guard springs may be improperly mounted. If an extension cord is necessary, a cord with adequate size conductors that is capable of carrying the current necessary for your tool must be used.
