DOC023.52.00024 Filter probe sc Operation Manual 04/2013, Edition 2A © HACH-LANGE GmbH, 2005, 2013. All rights reserved.
Table of contents Section 1 Specifications......................................................................................................................................... 3 Section 2 General information ............................................................................................................................... 5 2.1 Safety instructions.............................................................................................................................................. 5 2.
Table of contents Section 7 Taking out of operation ....................................................................................................................... 33 7.1 Taking out of operation for a short period ........................................................................................................ 33 7.2 Taking out of operation for an extended period ............................................................................................... 33 7.
Section 1 Specifications We reserve the right to make changes without notice. Table 1 Filtration probe sc specifications (in some cases optional extras) Components Filter module with pump Dimensions (W × H × D) 330 × 384 × 243 mm (13 × 15.12 × 9.57 inches) Supply tubing 5 m or 10 m, depending on version Enclosure Plastic enclosure, PPE, flammability class in accordance with UL 94 Mass Approx. 9.5 kg filter enclosure, approx.
Specifications 4
Section 2 General information 2.1 Safety instructions Prior to unpacking, commissioning or operating the instrument, read this manual in its entirety. Please pay particular attention to all instructions on hazards and safety. Otherwise there is a risk of serious injury to the operator or damage to the instrument, or pollution. The instrument is only allowed to be installed and used as per the instructions in this manual. 2.1.
General information This symbol, if present on the instrument, identifies the location of the connection for the protective earth (ground). As of 12 August 2005, electrical appliances marked with this symbol are no longer allowed to be disposed of in Europe in unsorted household or industrial waste. As per the applicable regulations, from this date on consumers in the EU must return old appliances to the manufacturer for disposal. This disposal is free of charge for the consumer.
General information 2.2 General In this section you will find information on: • Instrument identification • Items supplied • Operating instructions • Tasks and obligations of the operating organisation • The manufacturer • The declaration of conformity 2.3 Product description The filtration probe sc is controller-operated filtration system that is immersed. It supplies an AMTAX sc or PHOSPHAX sc connected in series with a filtered sample flow.
General information 2.3.1.1 Rating plate for the filtration probe sc You will find the rating plate at the top end of the supply cable. On the rating plate you will find • The model number and the serial number, • Information on the voltage and frequency for the electrical connection and • Information on the brief peak power consumption. 2.3.
General information 2.5 Target group for these operating instructions These operating instructions are directed at sewage treatment plant operating organisations and trained and experienced staff sewage treatment plant supervisors. It is assumed that these persons are familiar with the operation of personal computers and have a sound knowledge of • Measurement and control systems, • Electrical engineering, • Water analysis and • Chemistry and have been adequately instructed on safety regulations.
General information 2.7.1 Standards and declaration of conformity The filtration probe sc and its components comply with the applicable standards and stipulations. For the filtration probe sc we confirm compliance. HACH LANGE GmbH is certified to DIN EN ISO9001. You can obtain further information on certificates, the declaration of conformity and standards on request. 2.7.
Section 3 Installation In this section you will find information on the following for the filtration probe sc • Installing, • Connecting, • Connecting to the mains and • Connecting to the data network. 3.1 Safety instructions DANGER Prior to unpacking, commissioning or operating the instrument, read all of this manual! Pay particular attention to all instructions on hazards and safety.
Installation 3.1.3 Preparing the installation DANGER Risk of electric shock! Plan the mechanical fastening before you position posts or drill holes. Choose a suitable place to install the instrument. Plan how the cables and tubing will be laid and their routes. Note that the cables will need to be removed regularly. Lay cables and tubing so they will not cause tripping and without sharp bends. Note that the cables will need to be removed regularly.
Installation 3.
Installation 3.3 Installing the filtration probe sc Important note: Improper assembly or installation of the filtration probe sc or its components can result in injury or damage. The filtration probe sc and its components are only allowed to be installed by qualified and trained personnel. Install the filtration probe sc prior to commissioning the analysis instrument. 3.3.1 Sealing exhaust If you do not dispose of the used sample via the filtration probe sc, seal the exhaust. 1.
Installation 3.3.2 Installing filter module Important note: Do not let the filter modules dry out, as dry filter modules will become unusable immediately and cannot be repaired. Never touch the filter surface, as the filter surface will be destroyed by the grease from the skin. Never immerse the filtration probe in water without filter modules, as unfiltered water could block the filtration probe. 1. Insert the filter module in the bottom. 2.
Installation 3.3.3 Installing filtration probe sc Important note: Only install the filtration probe sc using the rim mounting system. Figure 5 Installation parts rim mounting LZX414.00.
Installation Figure 6 Installation of the rim mounting LZX414.00.5000 1 Base 6 Flat bar 2 Quick-fit anchors (4) 7 Screws 3 Plug 8 Screws M5 × 16 mm (6×) 4 Spring cotter 9 Filtration probe tubing 5 Mounting pipe 10 Filtration probe sc Important note: Only install the filtration probe sc in flowing water with protection against flow. Install the filtration probe sc so that is it held min. 0.1 m and max. 3 m below the surface of the water.
Installation Important note: Ensure the filtration probe sc is not in contact with the base of the tank and cannot bang against the side walls.
Installation Figure 8 Installing with rim mounting 3.4 Supply of power DANGER Risk of electric shock! Work on the electrical system is only allowed to be performed by trained and experienced electricians.
Installation 3.4.1 Connecting power cable 1. Open the analysis instrument to which the filtration probe sc is to be connected. 2. Connect the earth wire (Figure 9-3) (see also the operating instructions for the analysis instrument). 3. Connect the power cable to the filtration probe sc (Figure 9-2). (see also the operating instructions for the analysis instrument) 4. Connect the power cable for the drain heating (optional accessory) (Figure 9-1).
Installation 3.5 Connecting filtration probe sc to the data network To ensure correct operation, the filtration probe sc must be connected to the analysis instrument's data network. The analysis instrument's data network sends the commands for self-cleaning and transmits the module pressure value to the analysis instrument. 1. Connect the data cable connector to the socket on the analysis instrument (Figure 9-4) (see also the operating instructions for the analysis instrument). 3.
Installation 3.7 Connecting air tubing Note: Pay attention to the markings on the tubing. 1. Connect the white air tubing to the analysis instrument (see operating instructions for the analysis instrument).
Section 4 System startup Important note: Correct installation of the system is necessary to ensure malfunction-free operation. Prior to initial commissioning, ensure the system has been correctly installed and only authorised persons have access to the system. On initial commissioning, ensure all internal and external expansions are correctly registered in the controller system. 4.1 Initial commissioning 1. Ensure the filtration probe sc is completely and correctly installed. 2.
System startup 24
Section 5 Operation 5.1 The operation concept No actions are intended to be performed by the operator on the filtration probe sc (except cleaning and replacement of the filter modules). All commands and control instructions are sent automatically by the analysis instrument connected or are made via the controller. Read the operating instructions for the analysis instrument and the controller thoroughly to ensure you can operate the system safely, without errors and correctly. 5.1.
Operation 26
Section 6 Maintenance and cleaning CAUTION When carrying or transporting the instrument/instrument components and if the total weight is more than 18 kg, make sure that suitable lifting equipment is used and/or that the instrument/instrument components are carried by 2 people. 6.1 Maintenance and cleaning by the operator • Regularly check the filtration probe sc for mechanical damage. • Regularly check the filter modules for mechanical damage.
Maintenance and cleaning 6.1.2 Cleaning / replacing filter modules Note: The filter modules are very delicate. Only clean the filter modules very carefully using the damp sponge supplied. Clean the filter modules • Regularly (min. every 3 months) or • When the pressure values drop below 0.45 bar. DANGER Potential danger in the event of contact with chemical/biological materials. Handling chemical samples, standards and reagents can be dangerous.
Maintenance and cleaning 7. Press up the filter modules against the enclosure until they engage. Figure 12 Changing filter module 8. Hang the filtration probe sc back in the tank. 9. On the SENSOR SETUP menu on the analysis instrument, choose the TEST/MAINT and PREPUMPING PROBE commands and accept. 10. Wait until the pumping operation is complete. 11. Leave the service state using the "Back" arrow. 12. Answer the SERV. HOLD MODE? prompt with NO/MEASURE START. 13.
Maintenance and cleaning 6.2 Maintenance and cleaning by qualified personnel The filtration probe sc is only allowed to be opened by qualified and authorised service personnel. The following consumables in the filtration probe sc should be changed at regular intervals by the service personnel: Table 3 List of consumables and warranty periods Designation Replace after Warranty Spare part No. Set of wear parts for sample pump (Pump membrane + valves) 1 year, with 5 min.
Maintenance and cleaning 6.2.2 Changing air exhaust 1. Undo the 12 screws for the outlet. 2. Replace the exhaust and the sealing. 3. Tighten the 12 screws hand-tight. 4. Change the exhaust on the other side of the filtration probe sc.
Maintenance and cleaning 32
Section 7 Taking out of operation 7.1 Taking out of operation for a short period No special measures are necessary for taking out of operation for a short period (up to a week in frost-free ambient conditions). Important note: If the supply of power to the controller is interrupted, frost damage may occur. Ensure the instrument and tubing cannot freeze. 1. Interrupt the measurement and switch the analysis instrument to the service state. 7.
Taking out of operation 34
Section 8 Replacement Parts, consumables, accessories 8.1 Replacement parts and their order numbers Item Description 1 Description 2 Order No. Set of seals for filtration probe incl. O-ring, connector press. sensor LZY121 -- Set of wear parts for sample pump incl. membrane, valves, screws LZY130 -- Tubing for filtration probe FEP tubing 1 × 3.1 mm, 1.00 m LZY131 -- Air tubing for filtration probe 4/6 mm, PUR-H LZY132 1 Sample tubing 230 V, 5 m incl.
Replacement Parts, consumables, accessories 8.2 Accessories Description 1 Description 2 Sponge Set of small parts Order No. EZZ062 2 spring cotter with chains + 6 screws LZY245 8.3 Optional accessories Description Description 2 Order No. Rim mounting for filtration probe sc LZX414.00.50000 Rail mounting for filtration probe sc LZX414.00.
Replacement Parts, consumables, accessories 37
Replacement Parts, consumables, accessories 38
Section 9 Contact HACH Company World Headquarters P.O. Box 389 Loveland, Colorado 80539-0389 U.S.A. Tel (800) 227-HACH (800) -227-4224 (U.S.A. only) Fax (970) 669-2932 orders@hach.com www.hach.com Repair Service in the United States: HACH Company Ames Service 100 Dayton Avenue Ames, Iowa 50010 Tel (800) 227-4224 (U.S.A. only) Fax (515) 232-3835 Repair Service in Canada: Hach Sales & Service Canada Ltd.
Contact HACH LANGE D.O.O. Fajfarjeva 15 SI-1230 Domžale Tel. +386 (0)59 051 000 Fax +386 (0)59 051 010 info@hach-lange.si www.hach-lange.si HACH LANGE OOO Finlyandsky prospekt, 4A Business Zentrum “Petrovsky fort”, R.803 RU-194044, Sankt-Petersburg Tel. +7 (812) 458 56 00 Fax. +7 (812) 458 56 00 info.russia@hach-lange.com www.hach-lange.com 40 ΗΑCH LANGE E.Π.Ε. Αυλίδος 27 GR-115 27 Αθήνα Τηλ. +30 210 7777038 Fax +30 210 7777976 info@hach-lange.gr www.hach-lange.gr HACH LANGE D.O.O.
Section 10 Warranty, liability and complaints HACH LANGE GmbH warrants that the product supplied is free of material and manufacturing defects and undertakes the obligation to repair or replace any defective parts at zero cost. The warranty period for instruments is 24 months. If a service contract is taken out within 6 months of purchase, the warranty period is extended to 60 months.
Warranty, liability and complaints 42
Index A Accessories .................................................................. 35 C Changing air exhaust.................................................... 31 Cleaning .................................................................27, 30 Connecting air tubing.................................................... 22 Connecting sample tubing ............................................ 21 Consumables..........................................................30, 35 Copyright ..........................
44
