DOC023.52.90161 FP 360 sc User Manual 01/2010, Edition 1B © HACH-LANGE GmbH, 2010. All rights reserved.
Table of Contents Section 1 Specifications ........................................................................................................................ 5 1.1 Dimensions ........................................................................................................................................ 6 Section 2 General information............................................................................................................... 7 2.1 Safety information...........................
Table of Contents Section 6 Troubleshooting ...................................................................................................................25 6.1 Error messages .................................................................................................................................25 6.2 Warnings ...........................................................................................................................................25 6.3 Replacement parts ......................
Section 1 Specifications Specifications are subject to change without notice. Measurement Measurement method UV fluorescent measurement process for polycyclic aromatic Hydrocarbons (PAH) Excitation wavelength: 254 nm Emission (measurement) wavelength: 360 nm Low measurement range 0 to 50 ppb and 0 to 500 ppb in relation to PAH calibration standard, corresponding to 0.1 to 1.5 ppm and 0.
Specifications Environment considerations Sample temperature 1 to 40 °C (34 to 104 °F) Ambient temperature –5 to +45 °C (23 to 113 °F) Measurement sensor wetted by at least half from the measuring medium: –25 to +55 °C (-13 to 131 °F) Sensor distance - wall/ground min. 100 mm (3.94 in.) (recommended) Miscellaneous Cable length Connection information 1.
Section 2 General information 2.1 Safety information Please read this entire manual before unpacking, setting up or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment. Make sure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual. 2.1.
General information 2.2 Product overview DANGER This product is not suitable for use in potentially explosive atmospheres. WA R N I N G The UV rays from the flash bulb are harmful to eyes and skin. Do not look directly through the measurement window during operation under any circumstances. Remove the measurement sensor from operation before carrying out any maintenance or installation work.
General information 2.4.1 FP 360 sc sensor Figure 2 FP 360 sc sensor 1 FP 360 sc measurement sensor 5 6 mm fitting for cleaning unit (depending on model) 2 Basic user manual with CD 6 Safety sleeve 3 Measurement window 7 Connector cable 4 Sensor with cleaning unit (depending on model) 8 Shackle 2.5 Function test CAUTION Before power is applied, refer to the controller operation instructions. After the components are removed from the package, do a function test. 1.
General information 3. Cover the sensor measurement window with a sheet of white paper (do not use recycled paper). 4. Vary the distance between the measurement window and the paper. The measurement value on the display will change accordingly. Note: In air, the measurement value displayed is not exactly zero due to reflections on the window surface (refer to section 4.5.3 on page 21).
Section 3 Installation DANGER Personal injury hazard. Only qualified personnel should conduct the tasks described in this section of the manual. NOTICE If the sensor is not fully inserted, sun protection is recommended in high ambient temperatures and intense solar radiation to protect against thermal and UV effects. 3.1 Connect sensor cable CAUTION Always put the cables and hoses in a position that does not bend or cause a trip hazard.
Installation Figure 4 Connect the sensor to the controller 1 2 4 3 6 5 Figure 5 Pin configuration 12 Number Description Standard cable, cable color 1 +12 VDC brown 2 Ground black 3 Data (+) blue 4 Data (–) white 5 Screen Screen (gray) 6 Guide
Installation 3.2 Installation options The sensor may need to be installed with additional optional accessories depending on the area of application (refer to section 7.3 on page 27). Note: Refer to the documentation supplied with the accessories for detailed installation instructions. 3.2.1 Installation with the chain mount kit The FP 360 sc sensor is installed with the chain mount kit in open channels, shafts and tanks. Figure 6 FP 360 sc measurement sensor with chain mount kit 3.2.
Installation Figure 7 Install the cleaning unit hose Figure 8 FP 360 sc measurement sensor with cleaning unit and chain mount kit 14
Installation 3.2.3 Installation with flow cell The FP 360 sc sensor with flow cell is installed for samples free of solids and particulates and limited sample flows.
Installation 16
Section 4 Operation 4.1 User interface and navigation The sensor can be used with sc controllers from sc100. Refer to the controller documentation for keypad description and navigation information. 4.2 Sensor setup When the sensor is connected for the first time, the sensor serial number is displayed as the name of the sensor. To change the sensor name: 1. Open the MAIN MENU. 2. Select SENSOR SETUP and confirm. 3. Select the corresponding sensor and confirm. 4. Select CONFIGURE and confirm. 5.
Operation 4.4 Menu structure 4.4.1 SENSOR STATUS SELECT SENSOR (if there is more than one sensor) ERROR LIST Possible error messages: SENSOR ERROR WARNING LIST Possible warning messages: TEST/MAINT, BULB CHANGE, LAST CONFIGUR, TARGET VALUE Note: Refer to Section 6 on page 25 for a list of all possible error and warning messages together with a description of all necessary countermeasures to be taken. 4.4.
Operation 4.4.
Operation 4.5 Calibration 4.5.1 Factory calibration The calibration curve zero point and slope are preset. Retrospective calibration of these basic settings is generally not required outside of the inspection intervals. Do regular zero point checks to make sure that impurities or faults are being detected (refer to section 4.5.3 on page 21). If the zero signal increases due to the measuring medium components or the installation conditions, you can compensate for this influence via an offset correction.
Operation 6. Enter the factor as the slope (refer to section 4.5.4.1 on page 21). Example for engine oil Lab value: 4.0 ppm oil Measurement value shown1: 2.4 ppm oil Calculated factor: 1.67 1 At Example for naphthalene Lab value: 420 ppb PAH Measurement value shown1: 120 ppb PAH Calculated factor: 3.5 the time of sampling It is advisable to adjust the slope if the following conditions apply: • If the measuring sample is PAH-/oil free, the measurement value must almost be zero.
Operation 4.5.4.2 Adjust the zero point (OFFSET) 1. Open the MAIN MENU. 2. Select SENSOR SETUP and confirm. 3. Select the corresponding sensor and confirm. 4. Select CALIBRATE and confirm. 5. Select CONFIGURE and confirm. 6. Press OFFSET and confirm. 7. Enter the required offset and confirm. 8. Go back to the MAIN MENU or the Measurement mode display. 4.5.4.3 Multi-point calibration (2 to 5-point calibration) Note: Multi-point calibration means that the pairs must be input in ascending order. 1.
Section 5 Maintenance The inside of the sensor is maintenance-free. The cleanliness of the measurement window in the sensor head has an impact on the accuracy of measurements. Check the measurement window at regular intervals to make sure it is clean. The required frequency of these checks is dependent on the measuring medium. Also do a check in the event of unusually high measurement values and clean the measurement window if necessary (refer to section 5.3 on page 24).
Maintenance 5.3 Cleaning the measurement windows CAUTION Cleaning agents can be hazardous to health. Wear protective equipment and avoid direct contact with cleaning fluids. NOTICE Other cleaning agents can damage the material. Damage caused by cleaning carried out incorrectly is not covered by the warranty. 1. Rinse the sensor with fresh water until all attached solid matter has been removed. 2. Use pure acetone and a soft, clean cloth (e.g.
Section 6 Troubleshooting 6.1 Error messages Possible sensor errors displayed by the sc controller. Displayed errors Definition Resolution SENSOR ERROR Electronic defect Call manufacturer customer service 6.2 Warnings Possible sensor warning messages displayed by the sc controller.
Troubleshooting 26
Section 7 Replacement parts and accessories 7.1 Sensor options Description Cat. no. Range 0 to 50/500 ppb, stainless steel housing, cable length 10 m without cleaning unit LXV441.99.11101 Range 0 to 50/500 ppb, stainless steel housing, cable length 10 m with cleaning unit and fittings (not in connection with flow cell) LXV441.99.11201 Range 0 to 50/500 ppb, stainless steel housing, cable length 1.5 m without cleaning unit LXV441.99.
Replacement parts and accessories 7.3 Accessories (table continued) Description Cat. no.
Section 8 Contact information HACH Company World Headquarters P.O. Box 389 Loveland, Colorado 80539-0389 U.S.A. Tel (800) 227-HACH (800) -227-4224 (U.S.A. only) Fax (970) 669-2932 orders@hach.com www.hach.com Repair Service in the United States: HACH Company Ames Service 100 Dayton Avenue Ames, Iowa 50010 Tel (800) 227-4224 (U.S.A. only) Fax (515) 232-3835 Repair Service in Canada: Hach Sales & Service Canada Ltd.
Contact information HACH LANGE D.O.O. Fajfarjeva 15 SI-1230 Domžale Tel. +386 (0)59 051 000 Fax +386 (0)59 051 010 info@hach-lange.si www.hach-lange.si HACH LANGE MAROC SARLAU Villa 14 – Rue 2 Casa Plaisance Quartier Racine Extension MA-Casablanca 20000 Tél. +212 (0)522 97 95 75 Fax +212 (0)522 36 89 34 info-maroc@hach-lange.com www.hach-lange.ma 30 ΗΑCH LANGE E.Π.Ε. Αυλίδος 27 GR-115 27 Αθήνα Τηλ. +30 210 7777038 Fax +30 210 7777976 info@hach-lange.gr www.hach-lange.gr HACH LANGE E.P.E.
Section 9 Warranty and Liability The manufacturer warrants that the product supplied is free of material and manufacturing defects and undertakes the obligation to repair or replace any defective parts at zero cost. The warranty runs for 24 months. If a maintenance contract is taken out within 6 months of purchase, the warranty period is extended to 60 months.
Warranty and Liability 32
Appendix A Modbus register Table 1 Sensor Modbus registers Register# Data type Length R/W 40001 Unsigned integer 1 R Reserved 40002 Float 2 R Measurement value as PAH, unit PPB 40004 Float 2 R Measurement value as PAH, unit PPM 40006 Float 2 R Measurement value as OIL, unit PPB 40008 Float 2 R Measurement value as OIL, unit PPM 40016 String 6 R Serial number 40022 String 8 R/W Name of location 40030 Unsigned integer 1 R/W Choose the parameter, 47=PAH, 48=OIL 40031
Modbus register 34
Index A Areas of application ................................................... 8 C Calibration .................................................................. 5 Chain mount kit ........................................................ 13 D Measurement accuracy .............................................. 5 Measuring method ..................................................... 5 Measuring principle .................................................... 8 Measuring range ...............................
Index 36