CASSETTE TYPE AIR CONDITIONER Operation & Installation Manual Indoor Unit HBU-28CH03 HBU-28HH03 HBU-36HH03 HBU-42CI03 HBU-42CH03 HBU-42HI03 HBU-48CH03 HBU-48HJ03 HBU-48CK03 No.0150500604 C Please read this operation manual before using the air conditioner. Please keep this manual carefully and safely.
Contents Cautions ........................................................................................... 1-5 Introduction to Spare Parts................................................................ 6 Maintenance................................................................................... 7-8 Trouble Shooting .......................................................................... 9-10 When Trouble Happens..................................................................
Cautions Disposal of the old air conditioner Consult your local authorities for the name and address of the waste materials collecting centers and waste paper disposal services nearest to your house. Before disposing an old air conditioner that goes out of use, please make sure it's inoperative and safe. Unplug the air conditioner in order to avoid the risk of child entrapment. It must be noticed that air conditioner system contains refrigerants, which require specialized waste disposal.
Cautions 3. The wiring method should be in line with the local wiring standard. 4. The power cable and connecting cable are self-provided. The requirement of the power cable: All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of danger for the user of the air conditoiner.
Cautions Safety cautions Carefully read the following information in order to operate the airconditioner correctly. Below are listed three kinds of Safety Cautions and Suggestions. WARNING! Incorrect operations may result in severe consequences of death or serious injuries. CAUTION! Incorrect operations may result in injuries or machine damages; in some cases may cause serious consequences. INSTRUCTIONS: These information can ensure the correct operation of the machine.
Cautions CAUTIONS! Don't operate the air-conditioner with damp hands. Otherwise will be shocked. Conditioner should not be used for any other purpose other than airconditioning. Don't use air-conditioner for any other special purposes, e.g. the preservation and protection of food, animals, plants, pecision apparatus as well as work of art, otherwise the qualities of these stuffs may be damaged. Only use correctly-typed fuse.
Cautions Installation Please ask the dealer or specialist to install, never try by the users themselves. After the installation please be sure of the following conditions. WARNING ! Please call dealer to install the air-conditioner. Incorrect installation may cause water leaking, shock and fire hazard. CAUTION ! Air-conditioner can't be installed in the environment with inflammable gases because the inflammable gases near to airconditioner may cause fire hazard. Connect earthing wire.
Introduction to Spare Parts Air ourlet blade (adjust air outlet direction by the air direction adjusting button on remote controller) Suction grill Air filter (located in the suction grill) 6
Maintenance [Clean air filter] NOTE When having to clean, don't dismantle air-filter,otherwise may cause faults. In the environment where there is too much dust, air filter should be cleaned for more times. (about half a year one time) 1. Open inlet grill Pull the two handles at the same time, slowly draw them out. (B) Wash with water. With too much dust, use soft brush and neutral detergent. Swing off the water, and then place in cool place. 4.
Maintenance Seasonal Reserve Post-season Care Operate the unit with FAN mode on a fair day for about half a day to dry the inside of the unit well. Stop operation and turn off the power supply switch .Electric power is consumed even the air conditioner is in stop. Clean the air filter, indoor unit and outdoor unit,and cover the unit with dustcoat. Pre-season Care See that there is no obstacles blocking the air inlet and air outlet of both indoor and outdoor unit to avoid reduce the working efficiency.
Trouble Shooting The followings are not malfunction Water flowing sound is heard When the air conditoner is started, when the compressor starts or stops during operation or when the air conditioner is stopped,it sometimes sounds "Bi- Bi-"or "Godo-Godo". It is the flowing sound of the refrigerant , not a malfunction. Hua Hua Cracking sound is heard This is caused by heat expansion or contraction of plastics It smells. Air blown out from the indoor unit sometimes smells.
Trouble Shooting Air does not blow or the fan speed cannot be changed during drying. In DRY mode, when room temperature becomes 2 higher than temperature setting, unit rill run intermittently at LO speed regardless of FAN setting Water or vapor generated from the outdoor unit during heating. During heating,indoor fan is still running even unit is stopped. To get ride of the excess heat, indoor fan will continue running for a while after unit autom-atically stops.
When Trouble Happens Insufficient cooling or heating The operation controller adjusted as required Air filter too dirty ? Horizontal swing louver upward ? (in HEAT mode) Any obstacle exists at the air Door or window left opened ? inlet or outlet? Insufficient cooling Any other heat sources in the Sunlight direct into the room ? room? Too crowed in the room ? Cooled air blown out ( when heating) When the air conditioner does not operate properly after you have checked the above-mentioned items or when
When Trouble Happens Failure code list Failure code Power lamp flash on wired times/LED on controller PCB flash times failure description Reasons E0 10 Fault in drain system Float switch is open E1 1 Indoor ambient temp. sensor failure Sensor broken down or short circuit for more than 2m continuously E2 2 Indoor pipe temp. sensor failure Sensor broken down or short circuit for more than 2m continuously E3 3 Outdoor ambient temp.
Customer Need-to-know Customer Need-to-know Please install the air conditioner according to the requirements specified in this manual to ensure the air conditioner work well. Be careful not to scratch the surface of the case during moving the air conditioner. Please keep the installation manual for future reference when maintenance and changing installation place. After installation ,please use the air conditioner according to the specification in the operation manual.
Installation Procedure Installation tools The installation tools listed in the following sheet can be used as required. 1. Screw driver 2. Hacksaw 3. Drill with a diameter of 60mm 4. Inner hexagon spanner,shifting spanner 5. Spanner (14, 17, 19, 24, 27mm) 6. Pipe cutter 7. Pipe expander 8. Knife 9. Pincers 10. Leakage detector or soapy water 11. Band tape 12. Scraper 13. Refrigerant oil Standard accessories The following parts mentioned in this manual are the installation accessories we prepared.
Installation Procedure CAUTIONS: To ensure proper installation,read"Cautions" carefully before working.After installation,start the unit correctly and show customers how to operate and maintain the unit. Meanings of Warning and Cautions: Warning! Serious injury or even death might happen,if it is not observed. Caution! Injury to people of damages to machine might happen, if it is not observed. WARNING! Installation shall be done by professional people, don't install unit by yourself.
Installation Procedure 1 Before installation Determine the way to carry unit to installation place. Don't remove packing until unit reaches installation place. If unpacking is unavoidable, protect unit properly. 2 Selection of installation place (1) Installation place shall meet the following and agreed by customers: Place where proper air flow can be ensured. No block to air flow. Water drainage is smooth. Place strong enough to support unit .
Installation Procedure 3 Preparation for the installation (1) Position of ceiling opening between unit and suspending bolt.
Installation Procedure (2) Cut an opening in ceiling for installation if necessary. (when ceiling already exists.) Refer to paper pattern for dimension of ceiling hole. Connect all pipings (refrigerant, water drainage), wirings (inter unit cable) to indoor unit, before installation. Cut a hole in ceiling, may be a frame should be used to ensure a smooth surface and to prevent vibration. Contact your real estate dealer Anchor bolt (3) Install a suspending bolt.
Installation Procedure Screws at the piping outlet is fixed at the corner of drain pan. Center of ceiling hole Paper pattern Paper pattern 5 6 Screw (accessory) 6 Screw (accessory) [Fix the paper pattern] 5 Refrigerant piping (As for outdoor piping, please refer to installation Manual of outdoor unit.) Outdoor is precharged with refrigerant. Be sure to see the Fig.1, when connecting and removing piping from unit. For the size of the flare nut, please refer to Table 1.
Installation Procedure 6 Installation of water drainage pipe (1) Install water drainage pipe Pipe dia, shall be equal or larger than that of unit piping.(pipe of polyethylent; size: 25mm; O.D:32mm) Drain pipe should be short, with a downward slope at least 1/100 to prevent air bag from happening. If downward slope can't be made, take other measures to lift it up. Keep a distance of 1-1.5m between suspending brackets, to make water hose straight. 1-1.
Installation Procedure (2) Check if water drainage is smooth after installation. Charge, through air outlet or inspecting hole, 1200ccd water to see water drainage. (Just take HBU-28HH03 for example. For HBU-42CH03, HBU-42HI03, HBU-48CH03 there is no inspecting hole). After wiring Method of water charging Check water drainage in cooling operation. See also 10 test run.
Installation Procedure 7 Wiring All supplied parts. materials and wiring operation must in appliance with local code and regulations.Use copper wire only. When make wiring, please refer to wiring diagram also.All wiring work must be done by qualified electricians. A circuit breaker must be installed, which can cut power supply to all system. Connecting of unit (Take HBU-28HH03 For example).
Installation Procedure 2. Mounting on high ceiling Side of ornament panel Side of indoor unit 3. Install ornament panel on indoor unit. Swing motor For indoor unit installation, please refer to Installation Manual. Check whether indoor unit is horizontal with leveler or polythene pipe filled with water , and check that the dimension of the ceiling opening is correct. Take off the lever gauge before install the ornament panel.
Installation Procedure 4. Installation of inlet grill . Installation of inlet grill. Install in reversed order of "Prepare ornament pandl". Inlet grill can be adjusted into four directions by turning inlet grill. Inlet grill position can be adjusted as per customers request. When installing inlet grill, take care not to twist wiring of swing flap motor.