FYR-PAK OPERATING AND MAINTENANCE MANUAL (Models: 2006 to Present) MODEL NO. SERIAL NO. Failure to follow the operating, lubrication, and maintenance requirements set forth in the operating and instruction manual may result in serious personal injury and/or damage to equipment. A Hale pump is a quality product; ruggedly designed, accurately machined, carefully assembled and thoroughly tested.
Fyr Pak Operation and Maintenance Manual 2
Fyr Pak Operation and Maintenance Manual LIMITED WARRANTY Hale Products Inc., herein referred to as “Hale,” warrants products of its manufacture to be free from defects in material and workmanship, under normal use and service, for a period of two (2) years or 400 hours of usage, whichever comes first and the engine for up to one (1) year or 200 hours of usage.
Fyr Pak Operation and Maintenance Manual NOTE: The Hale Fyr-pak is equipped with a United States Motor Power Inc., Power Bee Engine. The engine is warranted by the manufacturer. Information on the engine should be referred to the manufacturer or an authorized service center. WARNING LABEL IDENTIFICATION The equipment described in this manual contains one or more of the following warning labels. The following chart identifies the label and provides an explanation of the hazard associated with the label.
Fyr Pak Operation and Maintenance Manual ELECTRICAL SHOCK HAZARD SAFETY PRECAUTIONS Failure to follow the operating, maintenance and lubrication requirements set forth In this operating and Instruction manual may result in serious personnel injury and/or damage to equipment. These “WARNING” statements indicate potentially hazardous conditions for operator or equipment. TAKE NECESSARY STEPS TO PROTECT PERSONNEL AND EQUIPMENT.
Fyr Pak Operation and Maintenance Manual wire before working on engine or the equipment driven by engine. 11 Maximum speed of the engine is set. Do not tamper with the controls to adjust to run at higher speeds. Excessive speed increases the hazard of personal injury and reduces engine life 12 Familiarize yourself with all controls, learn how to stop engine quickly in a emergency. 13 When shutting off a gasoline engine, be sure It is completely stopped before leaving the work area.
Fyr Pak Operation and Maintenance Manual OPERATION AND INSTRUCTION MANUAL FOR ENGINE DRIVEN, BACKPACK CENTRIFUGAL PUMPING UNIT Introduction PURPOSE This operation and instruction manual is published to guide and assist in the installation, operation, lubrication, maintenance, and repair of the Hale FYR PAK pumping unit. The installer and operator should understand this manual before attempting to install or operate the unit.
The FYR PAK pumping unit consists of 6 major subassemblies; the engine, pump, priming system, mounting base, overspeed control switch and backpack frame. Fyr Pak Operation and Maintenance Manual ENGINE The lightweight engine is a single cylinder, two cycle, air-cooled version producing 8 hp (6 kW) from its 8.2 cu. inch (134 cc) displacement using a gasoline/oil fuel mixture.
Fyr Pak Operation and Maintenance Manual a hip belt allows part of the weight to be carried on the hips. PREPARATION INSPECTION OF NEW UNIT When unpacking unit do not discard cushioning materials, carton, or case until you are certain everything is correct. Inspect carefully, perfect condition of the outside shipping container does not guarantee undamaged contents. Check for loose, missing, or damaged parts. Also, check the packing slip for any additional parts.
Fyr Pak Operation and Maintenance Manual GENERAL COMPONENT IDENTIFICATION NOZZLE PLATE FLEXIBLE TRANSPARENT HOSE FUEL LINE CONNECTOR AIR CLEANER OVERSPEED CONTROL PRIMING PUMP INLINE FUEL FILTER PRIMING VALVE DISCHARGE HOSE CONNECTION 10
Fyr Pak Operation and Maintenance Manual GENERAL COMPONENT IDENTIFICATION BACKPACK FRAME IGNITION TOGGLE SWITCH THROTTLE CHOKE CARRYING HANDLE PUMP INLET EXHAUST MUFFLER BASE PLATE 11
Fyr Pak Operation and Maintenance Manual ENGINE CONTROLS THROTTLE INCREASE CLOSE CHOKE 12
Fyr Pak Operation and Maintenance Manual TRANSPORTING WARNING Before transporting the FYR PAK, the fuel caddie MUST be disconnected from the engine and the fuel drained as instructed under “STOPPING PROCEDURE” . Also, allow engine to cool. The FYR PAK has a handle for moving and positioning the unit. Care should be taken not to drop or strike the engine or pump as damage may result. When transporting the unit by motor vehicle, care should be taken to fasten it down securely.
Fyr Pak Operation and Maintenance Manual and adjust throttle for desired output. b) Alternate Priming Method: If the inlet hose is fitted with a foot valve, the pump may be primed by jabbing the end of the inlet hose in and out of the water until water expands the discharge hose. The discharge line MUST be open when this method is used. Be sure the priming valve is closed before starting engine.
Fyr Pak Operation and Maintenance Manual STOPPING PROCEDURE 1. 2. 3. 4. 5. Idle engine by pushing throttle lever down. Move ON/OFF switch to OFF position. Disconnect fuel caddie quick disconnect coupling, close cap and store fuel line. Restart engine with water flowing through pump and allow to idle until it stops from lack of fuel. Allow lines to drain. Disconnect hoses. CAUTION: Be careful not to touch the exterior of the engine, especially the muffler and the surrounding area.
Fyr Pak Operation and Maintenance Manual LUBRICATION AND MAINTENANCE FUEL AND LUBRICANT SPECIFICATIONS: Gasoline: Use clean, fresh, “regular grade unleaded” or “low lead” type. When “regular” or “low-lead” is unavailable, an “unleaded” type fuel may be used; however, it should be limited to emergency use only. Oil must be mixed with the gasoline. Refer to fuel mixture below. Oil: Use a good quality Outboard motor oil or equivalent.
Fyr Pak Operation and Maintenance Manual 5. Do not run the pump more than two minutes without water in the pump 6. Be careful not to touch the exterior of a hot engine, especially the muffler and the surrounding area. 7. Prevent accidental starting by always removing spark plug or by disconnecting and grounding spark plug wire before working on engine or pump. 8. When working on any part of the fuel system be sure the unit is cool. Remove any sources of heat or flame.
Fyr Pak Operation and Maintenance Manual In-Line Fuel Filter: a. Remove the two clamps from both sides of filter and pull hoses using a slight twisting motion. b. Observe hoses for any signs of cracking or deterioration and replace if necessary. c. Install a new filter with the word “IN” toward fuel tank. Replace clamps. Carburetor Fuel Strainer: a. Remove the screw holding the plastic cover in place (where the fuel line connects to carburetor). Gently remove the cover, gasket and strainer screen. b.
Fyr Pak Operation and Maintenance Manual c) Disconnect the overspeed switch wire at the connector. Disconnect the short overspeed switch ground wire by pulling spade connector from the overspeed switch. d) Remove the overspeed switch tubing from the overspeed switch. e) Remove the three locknuts from the vibration isolators that fasten them to the pump mounting base. f) Lift the pump/engine assembly from the mounting base. 4.
Fyr Pak Operation and Maintenance Manual Bent or Cracked Impeller disc Pump Head Impeller Disc Wedge Impeller Cavity Wedge Impeller Vane CORRECT INCORRECT Reassembly Note: Before Reassembly visually inspect parts. See that parts are clean and all sealing surfaces are free of corrosion and nicks. Remove any metal chips from casting cavities and tapped holes. Also inspect for any damaged or excessively worn parts which should be replaced. a.
Fyr Pak Operation and Maintenance Manual CAUTION: Keep the seal seat and carbon sealing washer surfaces clean. Be careful not to crack or chip seal surfaces. g. Line up keyway of impeller with keyway of shaft. Push impeller on shaft. Insert impeller key until flush with face of impeller f. Line up keyway of impeller with keyway of shaft; push impeller on shaft. Insert impeller key until flush with face of impeller. g. Coat end of shaft and impeller with a thin layer of gasket sealer. h.
Fyr Pak Operation and Maintenance Manual Appendix A Parts Breakdown 22
Fyr Pak Operation and Maintenance Manual 108-0620-06-0 REMOTE TANK, 6 GALLON 2 3 1 4 5 6 1 ITEM PART 1 2 3 4 5 6 7 108-0620-05-0 110192 044-0260-00-0 088-0250-00-0 340-0061-02-0 010-0390-00-0 101-0640-00-0 DESCRIPTION TANK , FUEL, 6 GAL SPACER, FUEL TANK, 6 GAL VENT, AIR 1/8" MPT COUPLING, MALE HOSE, 1/4" FUEL FILTER, 1/4" FUEL HOSE DECAL, FUEL MIXTURE (NOT SHOWN) QTY UNIT 1 1 1 1 1 1 1 EA EA EA EA 17" EA EA 23
Fyr Pak Operation and Maintenance Manual 168-5160-00-0 ENGINE CONTROL PARTS, FYR-PAK/PORT 4 2 9 3 1 7 11 10 8 5 6 ITEM PART 1 2 3 4 5 6 7 8 9 10 11 019-0961-00-0 097-2260-00-0 012-0770-00-0 012-0160-03-0 012-0850-00-0 101-0650-00-0 097-6020-01-0 097-0020-02-0 018-1210-02-0 110-1206-02-0 018-1205-02-0 1 1 DESCRIPTION THROTTLE BRACKET WASHER, POLY THROTTLE LEVER HANDLE, T-KNOB LINKAGE, THROTTLE DECAL, CHOKE WASHER, SPRING WASHER, FLAT 1/4" SCREW, HEX HEAD 1/4-20 X 1" NUT, NYLOCK, 1/4-20 SCREW, HE
Fyr Pak Operation and Maintenance Manual 178-55XX-01-0 INTAKE/DISCHARGE ADAPTER KIT METRIC (ISO) 1 3 2 4 9 8 9 FASTENING RIVET INCLUDED WITH ASSEMBLY 547-0191-40-0 178-5580-01-0 (INTAKE) ITEM PART 1 2 8 9 007-0470-01-0 008-0100-08-0 368-0010-01-0 102521 1 DESCRIPTION ADAPTER, 2" MPT X 2" ISO CAP, 2" ISO(BSP) CHAIN, PLATED SCREW, PAN PH 8-32 X 3/8" QTY 1 1 1 1 178-5590-01-0 (DISCHARGE) ITEM PART 3 4 8 9 007-0480-01-0 008-0100-07-0 368-0010-01-0 102521 1 1 DESCRIPTION ADAPTER, 1-1/2" MPT X
Fyr Pak Operation and Maintenance Manual 178-55XX-00-0 INTAKE/DISCHARGE ADAPTER KIT STANDARD (NH) 5 6 7 7 9 8 9 FASTENING RIVET INCLUDED WITH ASSEMBLY 547-0191-40-0 178-5580-00-0 (INTAKE) ITEM PART 5 7 8 9 007-0470-00-0 008-0100-06-0 368-0010-01-0 102521 1 DESCRIPTION ADAPTER, 2" MPT X 1-1/2" MALE NH CAP, 1-1/2" NH CHAIN, PLATED SCREW, PAN PH 8-32 X 3/8" QTY 1 1 1 1 178-5590-00-0 (DISCHARGE) ITEM PART 6 7 8 9 007-0480-00-0 008-0100-06-0 368-0010-01-0 102521 1 1 DESCRIPTION ADAPTER, 1-1/2"
Fyr Pak Operation and Maintenance Manual 200-0722-55-0 OVERSPEED PRESSURE SWITCH ASSEMBLY FYR-PAK/PORT 2 VIEW FROM TOP OF ENGINE 4 3 6 * 5 10 9 1 7 8 1 ITEM PART 1 2 3 4 5 6 7 8 9 10 H013-0931-00-0-A 505-0070-00-0 340-0380-01-0 064-7100-00-0 097-0750-01-0 102460 101662 102537 200-0722-01-0 018-1205-02-0 DESCRIPTION GROUND WIRE, OVERSPEED SWITCH PLATE, OVERSPEED SWITCH HOSE, PVC CLEAR 3/8" OD X 3/16" ID RIVET, 1/8" DIA WASHER, FLAT #10 SCREW, SH 10-32 X 5/8" WASHER, LOCK #10 NUT, HEX 10-32 SWI
Fyr Pak Operation and Maintenance Manual 340-0060-04-0 FUEL HOSE ASSEMBLY 2 1 3 3 5 4 FLOW DIRECTION 2 TANK ASSEMBLY SHOWN FOR ILLUSTRATIVE PURPOSES ONLY ITEM PART 1 2 3 4 5 003-0080-00-0 088-0310-01-0 242-0620-01-0 340-0061-02-0 340-0061-02-0 DESCRIPTION PRIMING BULB COUPLER, HOSE TANK CLAMP, 1/2" HOSE, 1/4" FUEL HOSE, 1/4" FUEL QTY UNIT 1 2 2 1 1 EA EA EA 35.
Fyr Pak Operation and Maintenance Manual 340-5000-00-0 FUEL LINE ASSEMBLY, FYR-PAK * 2 4 5 1 3 ITEM PART 1 2 3 4 5 010-0340-00-0 340-0061-02-0 340-0061-02-0 088-0250-00-0 242-0620-01-0 DESCRIPTION QTY UNIT 1 1 1 1 4 EA 5.5" 5.
Fyr Pak Operation and Maintenance Manual 501-1990-04-0 PUMP, 20FP-C8 (PRESSURE PUMP) 12 4 11 10 20 7 3 5 19 21 8 2 9 6 14 ENGINE SHOWN FOR ILLUSTRATIVE PURPOSES ONLY 15 16 17 13 1 ITEM PART 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 002-0510-00-0 048-0770-00-0 016-0261-01-0 001-0220-XX-X 296-5240-00-0 217-0201-04-0 097-0381-00-0 040-0180-00-0 064-0309-12-0 321-0121-00-0 040-2320-00-0 064-1024-01-0 040-1590-00-0 102669 097-0810-00-0 018-1424-07-0 097-0140-01-0 018-1607-12-0 017-006
Fyr Pak Operation and Maintenance Manual 503-5010-10-0 HAND PRIMER KIT - FYR PAK/PORT 9 8 PUMP AND BASE ASSEMBLY SHOWN FOR ILLUSTRATIVE PURPOSES ONLY 10 9 8 ITEM PART 1 2 3 4 5 6 7 003-1050-00-0 082-0225-01-0 242-0550-00-0 038-1130-00-0 082-0214-02-0 082-0119-02-0 340-0490-00-0 7 5 6 4 DESCRIPTION PRIMING PUMP NIPPLE, 1/4 MPT X 1.
Fyr Pak Operation and Maintenance Manual 510-0320-00-0 AIR INTAKE ASSEMBLY FYR-PAK/PORT/FLOTE 1 2 3 ENGINE SHOWN FOR ILLUSTRATIVE PURPOSES ONLY ITEM PART 1 2 3 010-0320-02-0 097-0160-01-0 2718863 DESCRIPTION AIR FILTER WASHER, LOCK SPLIT #10 SCREW, RD SL 10-32 X 2.
Fyr Pak Operation and Maintenance Manual 524-0051-30-0 EXHAUST ASSEMBLY - FYR-PAK/FLOTE 1 2 3 ENGINE SHOWN FOR ILLUSTRATIVE PURPOSES ONLY 1 ITEM PART 1 2 3 024-0330-01-0 110-1406-02-0 USM-247279 DESCRIPTION EXHAUST MUFFLER NUT, NYLOCK 5/16-18 GASKET, MUFFLER QTY 1 2 1 1 SUPPLIED WITH ENGINE 33
Fyr Pak Operation and Maintenance Manual 529-5810-00-0 BACK PACK ASSEMBLY - FYR-PAK 6 BASE SHOWN FOR ILLUSTRATIVE PURPOSES ONLY 4 2 1 4 3 5 3 2 ITEM PART 1 2 3 4 5 6 047-0210-00-0 242-0160-00-0 242-0160-01-0 097-0020-02-0 110-1206-02-0 018-1210-02-0 DESCRIPTION FRAME, BACK BACK CLAMP, 1" ID CLAMP, 3/4" ID WASHER, FLAT 1/4" NUT, NYLOCK, 1/4-20 SCREW, HEX HEAD 1/4-20 X 1" QTY 1 2 2 8 4 4 34
Fyr Pak Operation and Maintenance Manual 545-0430-01-0 ENGINE ASSEMBLY, FYR-PAK/PORT 10 1 8 9 4 7 5 3 2 11 1 ITEM PART 1 2 3 4 5 6 7 8 9 10 11 12 045-0430-01-0 044-1050-00-0 044-5260-00-0 160214-0 340-0480-00-0 101-0620-00-0 101-0710-00-0 101-0680-00-0 101-1530-13-0 018-8180-00-0 064-7100-00-0 018-1210-02-0 6 12 DESCRIPTION ENGINE, FYR PAK SWITCH GUARD SHIELD, SPARK PLUG, FYR-PAK TERM 16-14 GA 5/32" DIA, MALE PIN LOOM, 5/32" ID DECAL, ON/OFF DECAL, WARNING DECAL, FYR PAK LABEL, WARNING HOT SURF
Fyr Pak Operation and Maintenance Manual 547-0191-40-0 BASE MOUNT ASSEMBLY, FYR-PAK/PORT * 1 21 20 6 5 18 2 7 5 * 3 4 21 6 * ITEMS SHOWN FOR ILLUSTRATIVE PURPOSES ONLY 36
Fyr Pak Operation and Maintenance Manual 547-0191-40-0 BASE MOUNT ASSEMBLY, FYR-PAK/PORT 9 11 13 26 14 24 15 22 27 10 16 17 12 22 8 25 FOR RIVET INSTALLATION SEE ASSEMBLY 178-55XX-XX-X 23 19 ITEM PART 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 048-0830-00-0 005-0960-00-0 048-0830-01-0 2678782 097-0210-01-0 110-1606-02-0 097-1110-00-0 DNF18-250FIB-3K 013-1610-26-0 340-0480-00-0 101-0500-00-0 101-0640-00-0 101-1530-14-0 101-1530-10-0 101-1530-18-0 101-1530-13-0 1
Fyr Pak Operation and Maintenance Manual RECOMMENDED SPARES HALE 20FP-C8 FYR-PAK PUMPING UNIT PART NUMBER: 546-1550-50-0 FYR-PAK Engine Spares Kit PART NUMBER USM-K264063 USM-K10009 USM-K10013 USM-A175061-3 USM-010530 USM-010527 USM-560475-2 USM-G819-2 USM-A175013 USM-A175228 USM-250449 USM-C249227 QTY.