/8/04 HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE MANUAL Pump Serial Number Failure to follow the operating, lubrication, and maintenance WARNING requirements set forth in this operating and maintenance manual may result in serious personal injury and/or damage to equipment. A Hale Pump is a quality product: ruggedly designed, accurately machined, carefully assembled and thoroughly tested.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 2
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE Table of Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 SAFETY....................................................................................................... 5 EQUIPMENT DESCRIPTION ....................................................................... 8 OPERATING CONTROL DESCRIPTION ................................................... 14 INITIAL CHECKOUT PROCEDURES ......................................................... 18 STARTING PROCEDURES ....
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 4
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 1 SAFETY THIS SYMBOL MEANS WARNING PERSONAL INJURY MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY. WARNING 1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison. 8. DO NOT STORE, SPILL, OR USE GASOLINE NEAR AN OPEN FLAME, or devices such as a stove, furnace, or water heater which utilize a pilot light or devices which can create a spark. 2.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE pressure of 7 BAR (100 PSIG). Under normal operation conditions these pumps may not provide the required pressure to use these nozzles properly. When selecting a pump and nozzle combination consideration must also be given to hose lengths and normal friction losses. 15. TO PREVENT ACCIDENTAL STARTING when servicing the engine or pump always disconnect the negative wire from battery terminal. 5.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 13. Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. 14. For proper engine operation, keep controls and linkages clean and free of debris. 15. Periodically clean muffler area to remove all grass, paper, leaves, dirt or other combustible debris. 16.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 2 EQUIPMENT DESCRIPTION The HP Series Portable Pump line provides emergency services personnel around the world with portable pumps to fulfill many types of in-service applications. The pumps are available in configurations providing a wide range of pressures and flows to suit user requirements in a lightweight portable unit.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE Each pump is powered by a reliable state-of-the-art air cooled, 18 HP, V-twin, Overhead Valve (OHV) engine. The engine has electric start with a recoil backup to ensure starting under all circumstances. The integral fuel tank provides 12 liters (3 gallons) of fuel and will permit the pump to run for 2 hours at rated performance conditions, but under many operating conditions longer run times can be obtained.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE ease of discharge hose connection. The unique valve permits the discharge to be directed in any direction without disturbing the position of the pump. The valve is a self checking type that automatically closes to form a positive seal when priming the pump. EQUIPMENT SPECIFICATIONS ENGINE: MAKE: BRIGGS AND STRATTON VANGUARD™ MODEL: 350447 Series TYPE: Horizontal Shaft, Air Cooled, V-Twin, OHV HORSEPOWER: 18 BHP (13.4 kW) at 4000 RPM TORQUE: 40.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE Hale Fire Pump Company Hale Products, Inc. INLET: 2 IN OUTLET: 1-1/ 2 IN ENGINE: LIFT: 4 FT BRIGGS & STRATTON MODEL VANGUARD 18 OHV 18 HP @ 4000 RPM ELEVATION: SEA-LEVEL CONDITIONS: STP 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 20 650 18 600 550 16 500 14 450 400 12 350 10 300 8 250 200 6 150 4 100 2 0 0 PSI BAR FEET 50 TOTAL HEAD Conshohocken, Pa.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE Hale Fire Pump Company Hale Products, Inc. Conshohocken, Pa.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE PUMP MODEL TYPE SUCTION CONNECTION (Note 1) 100 200 300 400 ATTACK COMBINATION SUPPLY TRANSFER 2 inch NPT Female 3 inch NPT Female (4 inch Victaulic) 3 inch NPT Female (4 inch Victaulic) 3 inch NPT Female (4 inch Victaulic) DISCHARGE CONNECTION (Note 1) HP PORTABLE 2 in. ISO Female 2-1/2 in. ISO Female 2-1/2 in. ISO Female 2-1/2 in.ISO Female HP "X" SERIES 1-1/2 in. NPT Female 2-1/2 in. NPT Female (Hale 115 Flange) 3 in.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 3 OPERATING CONTROL DESCRIPTION Most of the controls and indicators necessary for the operation of the pump are located on the operator panel. The pump operator should become thoroughly familiar with the location and function of all pump controls and indicators before attempting operation of the pump. The "I" version uses engine mounted controls that are explained in the enclosed Briggs and Stratton engine manual.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE the handle must be held in the down position until the pump is primed. Once the pump is primed and pressure is showing on the discharge pressure gauge the "T" handle is released and returns to the up position by spring force for normal pump operation. The base "I" version uses a knob (located above the throttle control) which is pulled to engage the primer. 5.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE FUEL FILTER FUEL PRIMER BULB 10. RECOIL STARTER: The recoil starter is located on the engine behind the protective grill. To gain access to the recoil starter the pump panel below the instrument panel must be opened on the portable models. 11. PUMP DRAIN: The pump drain is a petcock type valve located below the suction connection of the pump PUMP DRAIN PETCOCK DISCHARGE VALVE DRAIN PETCOCK 16 at the lowest point of the pump volute.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE operated with a positive pressure source the valve must be closed to prevent water from being blown out of the exhaust pipe.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 4 INITIAL CHECKOUT PROCEDURES Upon receipt of the pump from the factory remove the pump and all accessories from the shipping container and check for damage. Note the serial number of the pump located on the engine air shroud near the recoil starter pull handle. Record this number on the warranty registration card located at the back of this manual and return warranty registration.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE Insert the bolts and secure in place with lockwashers and nuts provided. 4. When the pump is mounted and if access is not provided to fill the fuel tank install optional fill tube and vent extension as required. NOTE: The fuel tank on the HP series pump is already vented, therefore a vented fuel cap is not required 5. Locate and install the instrument panel on the apparatus.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE making discharge piping connection. f. After the discharge connection is complete tighten the "V"-band clamp to prevent leakage. SUCTION GAUGE TUBING CONNECTION 8. Connect the exhaust priming lever cable to the exhaust primer. DISCHARGE GAUGE TUBING CONNECTION EXHAUST PRIMER CABLE CONNECTION suction fitting as required. When making this connection ensure there are a minimum of restrictions such as elbows and couplings.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE operation the following items must be checked. WARNING: DO NOT smoke when filling fuel tank. WARNING: DO NOT fill fuel tank while engine is running. Allow engine to cool for two minutes before refueling.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE engine crankcase. Before placing pump into operation for the first time fill engine crankcase to proper level with SAE 30 Weight Detergent oil. 3. FILL ENGINE WITH OIL: When received the engine crankcase doesnot contain oil. Remove oil dipstick or cap on valve cover and fill with 3.5 pints of SAE 30 Oil. Check oil level by removing the oil dipstick and wiping oil from dipstick with clean cloth.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 6. CONNECT DISCHARGE HOSE: After connecting discharge hose ensure the discharge valve is closed. Remove all kinks and sharp bends from the discharge hose. 7. CLOSE PUMP DRAINS: Make sure the pump and discharge valve drains are closed.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 5 STARTING PROCEDURES The following procedures will be followed to start the pump and establish water flow. WARNING: DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odorless and deadly poison. indicates the battery is good and the pump is ready to start. If the oil light is not lit check the battery connections and ground connections.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE For the "I" version, turn the key switch and release when the pump has started. 6. PRIME PUMP: Hold priming lever ( ) down to prime the pump and establish suction. Monitor suction and discharge gauges to determine when suction is established. Once suction is established release the priming lever and make sure the lever returns to the up position. CAUTION: Do not run pump for more than 45 seconds without suction established.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 6 SHUTDOWN AND STORAGE PROCEDURES To enhance pump life the following procedures shall be used when shutting down the pump. 1. SLOW ENGINE: Move throttle lever to the slow ( ) position. 2. SECURE DISCHARGE: Close pump discharge valve by rotating handle clockwise. 3. SECURE ELECTRICAL POWER: Turn master switch to the off ( ) position. NOTE: Do not choke carburetor to stop the engine. Fire may result if choke is used to stop engine.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE Also, wipe the pump covers down with a clean damp cloth. If necessary use a mild soap and water solution to clean plastic covers. 10. STORE PUMP: Return pump to storage compartment and secure in place.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 7 MAINTENANCE SCHEDULE MAINTENANCE INTERVALS To prolong pump life and ensure reliable operation the pump user shall perform the maintenance described in the following section on a regular basis. The table that follows provides a listing of the minimum maintenance intervals. Following the chart are detailed maintenance procedures.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 8 PUMP MAINTENANCE The HP Series portable pumps are designed to provide years of reliable service with a minimum of maintenance on the pump end. The pump must be cleaned and flushed out after each use. Failure to clean and flush the pump may degrade pump performance. The only maintenance that is usually required on a regular basis is to hydrostatically test the pump each year. LEAKTEST A leak test of the pump must be performed each year.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 5. Replace oil fill fitting and vent. 6. Return pump to storage or operation. CHANGE GEARBOX OIL (HP100) The oil in the gearbox of the HP100 should be changed after every 50 hours of operation. The following procedures shall be used to change the gearbox oil. 1. Place pump on clean level work surface and gain access to the pump gearbox. 2. Place container under oil drain plug to catch waste oil. 3. Using a wrench remove oil drain plug. 6.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE WARNING: TO PREVENT ACCIDENTAL STARTING when servicing the engine or pump always disconnect the negative wire from battery terminal. 8. Using wire brush and tip cleaners carefully remove carbon from ejector nozzle and check valve assembly. 1. Place pump on clean work surface and gain access to the exhaust primer. 9. Insert check valve ball into ejector body.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 9 ENGINE MAINTENANCE General lnformation This is a twin cylinder, overhead valve, air cooled engine. All drilled/tapped holes and fasteners on this engine are ISO metric. however, where equipment attaches to engine, SAE standards apply. WARNING: TO PREVENT ACCIDENTAL STARTING when servicing the engine or pump always disconnect the negative wire from battery terminal. CHECK OIL LEVEL The oil level should be checked after each 8 hours of operation.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 3. The oil drain fitting is a hex fitting with a pipe plug. Use adjustable wrench to hold hex fitting while removing the pipe plug with an allen wrench. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Change oil using the following procedures: 1. Place the pump assembly in a work area where access can be made to the oil drain fitting. Ensure the pump is level. Disconnect Negative battery cable to prevent accidental starting of the pump. 2.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE check oil level. Refill crankcase as necessary. 9. Check area around pump for oil leaks. 10. Return pump to storage area. REPLACE OIL FILTER The oil filter should be replaced after every 100 hours of pump usage or yearly. Replace the oil filter using the following procedures: 1. Place the pump assembly in a work area where access can be made to the oil drain fitting. Ensure the pump is level. 2.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE NOTE: Before installing new filter, lightly oil filter gasket with fresh clean engine oil. 7. Oil the filter gasket and screw the new oil filter on by hand until gasket contacts filter adapter then tighten an additional 1/4 to 1/2 turn. 8. Remove oil fill cap on valve cover or oil dipstick and place on a clean surface. 9. Using a funnel to prevent spills, refill crankcase with the proper grade of oil.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 3. Remove nut holding retainer plate, cartridge and foam precleaner to top of engine. 4. Remove retainer plate and foam pre-cleaner from cartridge. 5. Service foam pre-cleaner: a. Wash in liquid detergent and water. b. Squeeze dry in a clean cloth. c. Saturate in engine oil. Squeeze in clean, absorbent cloth to remove all excess oil. 6. Service cartridge: a. Clean by tapping gently on flat surface. b.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 7. Reinstall pre-cleaner and retainer ring on cartridge. 8. Reinstall foam pre-cleaner, cartridge and retainer plate assembly in air cleaner housing on top of engine. Secure in place with nut. 9. Reinstall air cleaner cover on top of pump and latch in place. WARNING: DO NOT run engine with air cleaner or air cleaner cover removed. 10. Reconnect negative battery cable and close pump cover as necessary.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE this assembly every 50 hours of pump operation or monthly for cleaning and inspection. WARNING: TO PREVENT ACCIDENTAL STARTING when servicing the engine or pump always disconnect the negative wire from battery terminal. To remove the spark arrestor screen make sure the pump and muffler are cool and proceed as follows: 1. Remove heat shield from muffler assembly and locate the exhaust primer assembly. 2.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 13. Return pump to storage or operation. REPLACE SPARK PLUGS Replace the spark plugs every 100 hours of operation or yearly. To replace the spark plugs ensure the pump is cool and proceed as follows: Spark Plug Type Champion Autolite Resistor RC12YC 3924 Spark Plug Gap .............. 76 mm (.030 in.) 5. Obtain new spark plug and check gap using a wire gauge. The proper gap is 0.030 in (0.76 mm). 1.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE REPLACEFUELFILTER A clogged or dirty fuel filter can adversely affect engine performance. The fuel filter should be replaced each year or more often as engine performance dictates. The following procedures are to be used to replace the fuel filter. WARNING: TO PREVENT ACCIDENTAL STARTING when servicing the engine or pump always disconnect the negative wire from battery terminal. 1.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE POS BATTERY TERMINAL CELL CAPS NEG BATTERY TERMINAL 4. Connect battery load test instrument to the terminals and place battery under simulated starting load with the test instrument. The meter should read 9 volts or more when the simulated starting load is applied. If the meter does not read 9 volts, replace the battery. NOTE: Dispose of used battery in accordance with local ordinances.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 10 WARRANTY POLICY Hale Products, Inc., herein referred to as “Hale”, warrants products of its manufacture to be free from defects in material and workmanship, under normal use and service, for a period of two years or 2000 hours of usage, whichever comes first. Products used for rental or contracting purposes are warranted for a period of six months or 2000 hours of usage, whichever comes first.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 11 MOUNTING DIMENSIONS "X" SERIES PUMP MOUNTING DRAWINGS The following pages contain drawings to assist in the mounting of "X" Series pumps on apparatus. The drawings are not to scale but will assist the installer in locating mounting holes for the pumps.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE "X" Series Pump Mounting Dimensions 44
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE "X" Series Pump Base Mounting Hole Location Dimensions 45
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE "X" Series Pump Control Panel Mounting Hole Location Dimensions 46
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE "I" SERIES PUMP MOUNTING DRAWINGS The following pages contain drawings to assist in the installation of "I" Series pumps on apparatus. The drawings are not to scale but will assist the installer in locating mounting holes and determining compartment size for the pumps.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE "I" Series Pump Dimensions 48
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 12 ELECTRICAL WIRING DIAGRAMS 49 HP and HP"X" Series Electrical Wiring Diagram
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP"I" Series Electrical Wiring Diagram 50
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 13 PARTS LIST The following pages contain exploded views of the HP Portable, "X" Series and "I" Series pumps. Each part of the pump is identified on the illustration with an index number. Located in the list on the page next to the illustration are the Hale Products Inc. part numbers for the component parts. When repairing the pump refer to these exploded views to identify the part numbers of components requiring replacement.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 6 3 1 4 5 PL-1: HP SERIES PUMP COMPONENT IDENTIFICATION 52
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE PL-1: HP SERIES PUMP COMPONENT IDENTIFICATION ITEM PART NUMBER DESCRIPTION QTY UNIT 545-4050-00-0 545-4050-02-0 545-4060-00-0 545-4060-02-0 545-4070-00-0 545-4070-02-0 545-4080-00-0 545-4080-02-0 1 2 3 045-0680-00-0 538-1520-00-0 4 5 6 503-1340-00-0 168-0070-13-0 HP100 PORTABLE PUMP HP100X PORTABLE PUMP HP200 PORTABLE PUMP HP200X PORTABLE PUMP HP300 PORTABLE PUMP HP300X PORTABLE PUMP HP400 PORTABLE PUMP HP400X PORTABLE PUMP HP SERIES PUMP END (FOR
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 3 2 15 9 12 5 7 13 14 8 36 4.5 N-m (40 lb-in) 11 11 10 18 6 19 34 16 17 6 10 11 6 1 35 4 24 30 32 26 25 27 33 28 29 31 27 28 23 29 21 22 20 2.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP SERIES PORTABLE PUMP COVERS AND CARRYING HANDLES ITEM PART NUMBER DESCRIPTION QTY UNIT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 064-6320-01-0 070-0020-24-0 200-2090-04-0 070-0030-28-0 070-0030-31-0 242-0250-01-0 218-0406-48-0 097-1900-00-0 070-0030-29-0 218-0810-12-0 097-0560-02-0 168-0070-10-0 097-0810-01-0 047-0170-08-0 200-0600-00-0 047-0030-10-0 019-0740-01-0 547-0910-01-0 547-0910-00-0
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 18 4 15 5 2 7 8 17 16 12 14 11 13 12 10 1 21 3 20 5 9 6 19 56 19 1
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP200, HP300 AND HP400 PUMP END ITEM 1 2 3 4 5 6 7 PART NUMBER 604-0079-00-0 082-0262-11-0 082-0261-11-0 210-1000-02-0 097-1070-00-0 218-1015-02-0 007-2080-01-0 178-0370-00-0 115-0070-00-0 115-0080-00-0 8 9 10 11 046-0050-00-0 038-1270-01-0 242-0880-00-0 001-0780-00-0 001-0810-00-0 12 321-0070-00-0 13 016-0960-01-0 016-0960-00-0 016-0970-00-0 14 296-5250-00-0 15 040-2680-00-0 16 018-1632-17-0 17 097-0200-06-0 18 002-0630-00-0 HP "I" COMPONENTS 19 21
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 4 3 NOTE: Items 1 through 16 are not provided with "X" Series pump.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP100 PUMP END AND GEARBOX ITEM 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 PART NUMBER 041-0480-00-0 041-0470-00-0 040-2100-00-0 038-1220-01-0 097-1840-00-0 038-1600-00-0 040-2250-00-0 007-2080-00-0 604-0079-00-0 604-0033-00-0 082-0209-02-0 082-0206-02-0 038-1270-01-0 242-0880-01-0 001-0790-00-0 321-0430-00-0 218-1012-17-0 097-0380-01-0 016-0980-00-0 017-0260-01-0 296-5050-06-
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 3 2 13 12 10 11 9 1 8 7 6 14 5 4 15 16 20 18 19 17 18 21 22 18 17 PL-5: HP400 DISCHARGE MANIFOLD 60
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP400 DISCHARGE MANIFOLD ITEM PART NUMBER DESCRIPTION QTY UNIT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 STUD-HP SERIES VALVE STOP M8 SCREW M4-.7X16 SOC.HD. LOCK HANDWHEEL-HP SERIES DISCHARGE NUT M8-1.25 STNLS STL LOCKING HP300 VALVE WASHER HP300 VALVE SEAL WASHER HP300 VALVE BACKUP WASHER VALVE STEM VALVE SHAFT 2308-210 O-RING 1/8 DRAIN VALVE-PLTD BRASS 2.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 3 2 13 11 10 12 1 9 8 7 6 5 4 14 15 PL-6: HP300 DISCHARGE VALVE ASSEMBLY 62
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP300 DISCHARGE VALVE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER 018-8250-00-0 218-0408-19-0 012-0170-02-0 210-0805-11-0 097-1750-01-0 097-1760-00-0 097-1750-00-0 041-0480-00-0 041-0470-00-0 040-2100-00-0 097-1840-01-0 038-1220-01-0 038-1510-00-0 040-2310-00-0 007-2080-01-0 568-1450-50-0 DESCRIPTION QTY STUD-HP SERIES VALVE STOP M8 1.0 SCREW M4-.7X16 SOC.HD. LOCK 1.0 HANDWHEEL-HP SERIES DISCHARGE 1.0 NUT M8-1.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 11 19 12 23 20 24 22 27 17 29 18 21 17 28 15 13 9 26 16 8 7 12 14 11 10 6 25 12 5 4 3 11 1 2 2 1 PL-7: HP SERIES PUMP EXHAUST PRIMER ASSEMBLY 64
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP SERIES PUMP EXHAUST PRIMER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 PART NUMBER 604-0033-00-0 082-0206-02-0 038-1130-00-0 082-0212-02-0 082-0215-02-0 276-0230-00-0 039-0200-03-0 218-0404-48-0 242-0360-01-0 013-0340-10-0 013-0340-11-0 513-0230-XX-0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 218-0812-02-0 097-0560-02-0 046-0850-01-0 082-0348-02-0 007-0900-01-0 038-0500-01-0 046-6240-01-0 010-0300-01-0 218-0404-48-0 038-0550-01-0 064-6290-01-0
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 9 SERIAL NUMBER NAMEPLATE 14 5 8 10 15 7 6 3 1 11 7 12 13 4 3 2 1 PL-8: HP SERIES PUMP ENGINE MOUNTING 66
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE HP SERIES PUMP ENGINE MOUNTING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 210-0805-11-0 097-1850-00-0 048-0800-01-0 108-0560-00-0 210-0805-11-0 218-0822-02-0 218-0817-12-0 047-0200-01-0 045-0680-00-0 547-0190-03-0 097-0560-02-0 097-0520-00-0 218-0180-12-0 218-0822-02-0 012-0220-00-0 512-0080-04-0 512-0080-03-0 019-0560-02-0 513-0230-02-0 088-0250-00-0 200-0690-03-0 DESCRIPTION NUT M8-1.25 SST LOCK WASHER-.34ID X 1.13OD X .
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 7 6 4 5 16 9 15 10 16 1 3 17 15 17 8 12 13 18 2 14 11 10 PL-9: INSTRUMENT PANEL ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY UNIT 1 2 3 019-0320-64-0 019-0320-63-0 513-0230-00-0 1.0 1.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 1 2 3 4 7 5 6 12 8 9 8 6 10 6 8 11 6 13 PL-10: FUEL VENT AND PICK-UP ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER 044-0260-02-0 019-0560-06-0 082-0110-00-0 082-0118-02-0 340-0060-02-0 242-0620-01-0 082-0240-02-0 340-0060-02-0 BAS-493629 003-0080-00-0 582-0220-05-0 008-0300-02-0 108-0560-00-0 108-0260-00-0 DESCRIPTION 1/8 AIR VENT-NO CHECK FUEL VENT COUPLING BRACKET COUPLING 1/8 NPT STEEL ELBOW-1/8 NPT TO 1/4 ID HOSE 1/4 ID FU
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 12 11 6 7 3 6 2 5 1 9 8 4 10 PL-11: OIL FILTER AND DRAIN ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY UNIT 1 2 3 4 5 6 7 8 9 10 11 12 OIL FILTER OIL PRESSURE SWITCH SCREW M6-1 X 16 SOC. HD. SST LOCK WASHER OIL FILTER HOLDER GASKET-HP SERIES OIL FILTER OIL FILTER ADAPTER-HP SERIES PLUG-1/4 NPT HEX SOCKET HD BRS OIL DRAIN BUSHING SCREW DRIVE SCREW OR RIVET SERIAL NUMBER PLATE 1.0 1.0 3.0 3.0 1.0 2.0 1.0 1.0 1.0 3.0 2.0 1.
HP SERIES PORTABLE PUMPS USER OPERATION AND MAINTENANCE 1 2 6 5 7 4 3 PL-12: HP "X" SERIES MOUNTING HARDWARE ITEM PART NUMBER 1 210-0805-11-0 2 097-1850-00-0 3 4 5 6 7 218-0850-12-0 097-0520-00-0 048-1180-03-0 048-1180-01-0 159-1350-00-0 DESCRIPTION NUT M8-1.25 STNLS STL LOCKING WASHER 1.13 OD X 0.34 ID X 0.091 IN. THK ZINC PLTD STL SCREW M8-1.25 X 100 H.H.ZINC PL 1-FZZ-264A RUBBER PAD #1019-2W HANDLE SLEEVE BASE HANDLE SLEEVE SPACER QTY UNIT 12.0 EA 4.0 4.0 4.0 4.0 4.0 4.
