SMM / SMR / SMD Stainless Max Series Pumps Illustrated Parts Breakdown HALE PRODUCTS, INC. ● A Unit of IDEX Corporation 700 Spring Mill Avenue ● Conshohocken, PA 19428 U.S.A.
NOTICE ! Hale Products cannot assume responsibility for product failure resulting from improper maintenance or operation. Hale Products is responsible only to the limits stated in the product warranty. Product specifications contained in this manual are subject to change without notice. All Hale products are quality components -- ruggedly designed, accurately machined, precision inspected, carefully assembled and thoroughly tested.
Table of Contents Contents Page ABBREVIATIONS ..................................................................................................................... 9-5 STAINLESS MAX PUMP GROUP ............................................................................................ 9-6 Figure 9-1: Stainless Max Pump Assembly .................................................................. 9-7 PEDESTAL MOUNT .............................................................................................
Table of Contents Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ___________________________________________
Illustrated Parts Breakdown GENERAL This section contains drawings and the parts breakdown for the serviceable assemblies, components and most commonly used options for the Stainless Max Pump. ABBREVIATIONS The following abbreviations may be used in this IPB: A/R .......... As required MM .......... Millimeters Cm ........... Centimeters Mtg .......... Mouting Ext. .......... Exrternal Fwd ......... Forward n/s ........... Not Shown – parts that are not shwon but are servicable. Ga ...........
Illustrated Parts Breakdown elbow) STAINLESS MAX PUMP GROUP Item # Part Number Qty. Description 1 ............. 210-1000-02-0 ..................... 1 ............ Nut, M10 X 1.5 2 ............. 097-2360-00-0 ..................... 8 ............ Spring Washer, M10 3 ............. 012-5780-00-0 ..................... 8 ............ Stud, M1o x 30 4 ............. 60140/201 ........................... 1 ............ Pump Body 5 ............. MS147-12 ............................ 2 ............
Illustrated Parts Breakdown Figure 9-1: Stainless Max Pump Assembly Stainless Max Series Pumps 9-7
Illustrated Parts Breakdown PEDESTAL MOUNT Item # Part Number Qty. Description 1 ............. 60000................................... 1 ............ Bearing Housing 2 ............. 60001/01 ............................. 1 ............ Pump Shaft 3 ............. 60002................................... 2 ............ Bearing Angular Contact 4 ............. MS80/16 .............................. 1 ............ Shaft Key, Medium Length 5 ............. 60010................................... 1 .........
Illustrated Parts Breakdown PEDESTAL MOUNT - continued Item # Part Number Qty. Description 29 ............. 60014................................... 1 ............ Flinger 31 ............. 60072/06 ............................. 1 ............ Lock Washer - Pair 32 ............. 60210................................... 1 ............ Nut 33 ............. MS180/28 ............................ 1 ............ Key, Shaft, Long 34 ............. 57044................................... 1 ............
Illustrated Parts Breakdown NOTES _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________
Illustrated Parts Breakdown Figure 9-2: Pedestal Mount Stainless Max Series Pumps 9-11
Illustrated Parts Breakdown "HG" SERIES GEARBOX ASSEMBLY Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number Qty. Description ............. 018-2412-07-0 ..................... 1 ............ Screw, 8-18 x 1-1/4", Hex Head ............. 097-0890-03-0 ..................... 1 ............ Washer ............. 037-2221-00-0 ..................... 1 ............ Drive Shaft, 2-1/4" Diameter ............. 296-2810-00-0 ..................... 1 ............ Oil Seal .............
Illustrated Parts Breakdown Figure 9-4: "HG" Series Gearbox Assembly Stainless Max Series Pumps 9-13
Illustrated Parts Breakdown "X" SERIES GEARBOX Item # Part Number Qty. Description 1 ............. 007-0100-02-0 ..................... 1 ............ Tube, Drive Unit Cooling, 21" 2 ............. 008-0053-02-0 ..................... 1 ............ Cap, Gearshift Shaft 3 ............. 008-0560-00-0 ..................... 1 ............ Cap, Rear Bearing 4 ............. 008-0570-00-0 ..................... 1 ............ Cap, Front Bearing 5 ............. 018-1810-08-0 ..................... 2 ............
Illustrated Parts Breakdown "X" SERIES GEARBOX Item # Part Number Qty. Description 32 ............. 101-0310-00-0 ..................... 1 ............ Tag, Oil Warning (Not Shown) 33 ............. 101-0941-00-0 ? .................. 1 ............ Tag, Warning (Not Shown) 34 ............. 110-1700-02-0 ..................... 1 ............ Nut, 3/8-24, Hex 35 ............. 115-0091-00-0 ..................... 1 ............ Cover, Gearshift Shaft Front 36 ............. 142-0160-00-0 .....................
Illustrated Parts Breakdown NOTES _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________
Illustrated Parts Breakdown Figure 9-5: "X" Series Gearbox Stainless Max Series Pumps 9-17
Illustrated Parts Breakdown POWER GEARSHIFT OPTION Item # Part Number Qty. Description 1 ............. 028-0050-03-0 ..................... 1 ............ Rod End, Gearshift 2 ............. 110-1700-02-0 ..................... 1 ............ Lock Nut, 3/8-24, Hex 3 ............. 037-1342-01-0 ..................... 1 ............ Extension Rod, Gearshift 4 ............. 018-1612-54-0 ..................... 1 ............ Set Screw, 3/8-16 x 1-1/4" 5 ............. 073-0021-01-0 ..................... 1 .....
Illustrated Parts Breakdown 18 17 1 2 3 4 19 5 6 20 7 8 21 6 9 23 10 1/8" NPT Tap 11 12 13 14 15 16 Figure 9-6: Power Gearshift Option Stainless Max Series Pumps 9-19
Illustrated Parts Breakdown "SPV" PRIMING VALVE OPTION Item # Part Number Qty. Description 1 ............. 038-0141-00-0 ..................... 1 ............ SPV Priming Valve Body 2 ............. 110-1800-02-0 ..................... 2 ............ Nut, 7/16-14 3 ............. 007-3370-00-0 ..................... 1 ............ Universal Mounting Adapter 4 ............. 018-8040-00-0 ..................... 2 ............ Stud, 7/16-14 x 1-3/4" 5 ............. 040-2260-00-0 ..................... 1 ........
Illustrated Parts Breakdown Figure 9-6: "SPV" Priming Valve Option (Semi-Automatic) 13 1 4 6 2 3 14 5 15 16 7 17 8 9 10 12 11 18 19 To Priming Pump Solenoid To Battery Stainless Max Series Pumps 9-21
Illustrated Parts Breakdown "PVG" PRIMING VALVE OPTION Item # Part Number Qty. Description 1 ............. 018-1104-02-0 ..................... 2 ............ Screw, #10-32 x 1/2", Hex Head. 2 ............. 097-0160-01-0 ..................... 2 ............ Washer, Lock, #10 3 ............. 005-0830-02-0 ..................... 1 ............ Switch Plate 4 ............. 040-2090-03-0 ..................... 1 ............ Seal Ring, Piston 5 ............. 040-2140-03-0 ..................... 1 ............
Illustrated Parts Breakdown Figure 9-7: "PVG" Priming Valve Option 1 8 2 3 9 5 4 10 11 6 7 12 13 14 15 Stainless Max Series Pumps 9-23
Illustrated Parts Breakdown "TRV/TRVM" SERIES RELIEF VALVE OPTION Item # Part Number Qty. Description See Figure 9-8 "TRV/TRVM" Series Relief Valve Option (sheet 1 of 2), on page 9-26. 1 ............. 018-1607-58-0 ..................... 1 ............ Screw , Adjusting 2 ............. 040-0250-07-0 ..................... 2 ............ O-ring Seal 3 ............. 082-4032-02-0 ..................... 1 ............ Bushing, 12" MBSPT x 1.25" FNPT (Supplied with TRVM Valve Only.) 4 .............
Illustrated Parts Breakdown "TRV/TRVM" SERIES RELIEF VALVE OPTION, continued Item # Part Number Qty. Description OPTIONAL AUDIBLE ALARM FOR TRV-L KIT See Figure 9-9 "TRV/TRVM" Series Relief Valve Option (sheet 2 of 2), on page 9-27. 8 ............. 200-1310-00-0 ..................... 1 ............ Alarm, Audible OPTIONAL FLANGE FOR MOUNTING TRV ON MIDSHIP PUMP (NOT SHOWN) n/s ............. 018-1812-25-0 ..................... 8 ............ Screw, 7/16-14 x 1-1/4", Hex Head n/s .............
Illustrated Parts Breakdown Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 1 of 2) 1 2 9 3 10 4 11 5 12 6 7 13 8 9-26 Stainless Max Series Pumps
Illustrated Parts Breakdown Figure 9-8: "TRV/TRVM" Series Relief Valve Option (sheet 2 of 2) Installer Supplied Wiring for Audible Alarm Option Only. (14 Ga. SXL or GXL SAE J1128) 1 Audible Alarm Option Power Connection Through 10 AMP, 12V Fuse. 8 2 3 To Chassis Ground (14 Ga. SXL or GXL SAE J1128) 4 To Chassis Ground (14 Ga.
Illustrated Parts Breakdown "PM/PMD" CONTROL VALVE OPTION Item # Part Number Qty. Description 562-0081-00-0 ..................................... PMD CONTROL VALVE (Used with TPM Relief Valve System) 1 ............. 064-6310-00-0 ..................... 1 ............ Pin, Grooved 2 ............. 042-0110-00-0 ..................... 1 ............ Spring, PM-694 3 ............. 097-0750-01-0 ..................... 1 ............ Washer 4 ............. 110-1008-06-0 ..................... 1 ............
Illustrated Parts Breakdown "PM/PMD" CONTROL VALVE OPTION - continued Item # Part Number Qty. Description 24 ............. 018-1214-12-0 ..................... 1 ............ Screw, 1/4-20 X 1-1/2" (Tightened to 100 in.-lb.) 25 ............. 512-0070-00-0 ..................... 1 ............ Wheel, Adjusting Assembly, PM-G697D ............. 012-0170-00-0 ..................... 1 ............ Adjusting Wheel Only ............. 012-1580-00-0 ..................... 1 ............ Rotating Handle 26 .........
Illustrated Parts Breakdown NOTES _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________
Illustrated Parts Breakdown Figure 9-9: "PM/PMD " Control Valve Option 10 7 8 9 6 3 4 5 1 2 To PG30 Relief Valve 28 27 26 25 Grease Threads 14 15 16 17 18 19 20 12 22 21 13 24 23 29 11 Pump Discharge Pressure To Sensing Valve Fitting "PM" Stainless Max Series Pumps 9-31
Illustrated Parts Breakdown "PG30" RELIEF VALVE OPTION Item # Part Number Qty. Description 546-0853-03-0 ..................... 1 ............ Switch and Bracket Assembly Kit, includes Items 1 through 6 and 13 through 15 1 ............. 019-0110-00-0 ..................... 1 ............ Guard, Switch 2 ............. 200-2271-00-0 ..................... 1 ............ Ball Switc, Normally Open 3 ............. 242-0081-00-0 ..................... 1 ............ Switch Strap 4 ............. 018-1104-02-0 ...
Illustrated Parts Breakdown "PG30" RELIEF VALVE OPTION - continued Item # Part Number Qty. Description 25 ............. 040-1160-03-0 ..................... 1 ............ Seal Ring, Valve, 3G75 26 ............. 038-0281-00-0 ..................... 1 ............ Body, Relief Valve 27 ............. 097-0440-00-0 ..................... 2 ............ Washer, Valve Mounting, 30BP-396 28 ............. 018-1814-02-0 ..................... 4 ............
Illustrated Parts Breakdown NOTES _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________
Illustrated Parts Breakdown Figure 9-10: "PG30" Relief Valve Option 1 2 From Indicator Light (Red Wire) To Ground 3 14 15 4 16 5 17 To SV Valve, Fitting "P" 18 6 19 7 20 21 8 22 9 23 10 24 To 25 Atmospher 3" NPT Thread SV Sensing Valve Mounting Hole 11 26 12 27 13 28 Pump Discharge Pressure Stainless Max Series Pumps 29 9-35
Illustrated Parts Breakdown "SV" SENSING VALVE OPTION Item # Part Number Qty. Description 1 ............. 538-1431-00-0 ..................... 1 ............ Body-Sensing Valve, includes ............. 250-9140-00-0 ..................... 1 ............ Control Bearing, PM 2 ............. 018-1412-12-0 ..................... 4 ............ Screw, Hex Head, 5/16-18 x 1-1/4" 3 ............. 046-0130-00-0 ..................... 1 ............ Diaphragm, PM-688 4 ............. 242-0750-00-0 ....................
Illustrated Parts Breakdown Figure 9-11: "SV" Sensing Valve Option From QG Bleed Line Relief Valve (To Top of Water Tank) To Drain Valve From PDM Control 8 1 9 2 3 10 4 5 From PG30 Relief Valve 6 11 7 12 Pump Suction Stainless Max Series Pumps 9-37
Illustrated Parts Breakdown "QG" RELIEF VALVE OPTION Item # Part Number Qty. Description 1 ............. 082-0107-02-0 ..................... 1 ............ Fitting, Compression, 1/8" NPT to 3/8" Tube 2 ............. 040-2390-00-0 ..................... 1 ............ Seal Ring, Piston, 4N362 3 ............. 073-0011-00-0 ..................... 1 ............ Piston, Relief Valve 4 ............. 040-2420-00-0 ..................... 1 ............ Seal Ring, Valve Body, 4N400 5 ............. 040-2130-03-0 .
Illustrated Parts Breakdown Figure 9-12: "QG" Relief Valve Option 5 4 3 2 1 To SV Sensing Valve, 6 Fitting "Q" 7 8 17a 9 10 Pump Discharge Pressure 11 12 13 17 Pump Suctiion 14 Primary Drain 16 Stainless Max Series Pumps 15 9-39
Illustrated Parts Breakdown "P35" RELIEF VALVE OPTION Item # Part Number Qty. Description 1 ............. 038-5215-00-0 ..................... 1 ............ Fitting, Compression, 1/8" NPT to 3/8" Tube 2 ............. 088-5010-00-0 ..................... 1 ............ Victaulic Clamp, 3-1/2", Style 77 3 ............. 110-1800-02-0 ..................... 4 ............ Nut 4 ............. 091-0250-00-0 ..................... 4 ............ Washer 5 ............. 046-0050-00-0 ..................... 1 ......
Illustrated Parts Breakdown Figure 9-13: "P35" Relief Valve Option 1 2 To SV Sensing Valve, Fitting "Q" Pump Discharge Pressure Primary Drian 3 4 8 Pump Suctiion 5 6 Stainless Max Series Pumps 7 3" NPT Thread 9-41
Illustrated Parts Breakdown TACHOMETER OPTION Item # Part Number Qty. Description 1 ............. 045-0050-00-0 ..................... 1 ............ Gasket 2 ............. 008-0960-01-0 ..................... 1 ............ Cap, Rear Bearing 3 ............. 007-0070-00-0 ..................... 1 ............ Adapter 4 ............. 064-1236-00-0 ..................... 1 ............ Pin 5 ............. 007-0940-00-0 ..................... 1 ............ Adapter 6 ............. 013-0010-00-0 ...............
