NATURAL GAS COOKTOP (LPG convertible) HGC2401ST 23.25” INSTALLATION AND OWNERS MANUAL HGC3001ST 30” HGC3601ST 35.
Hallman HGC2401ST, HGC3001ST & HGC3601ST Models NATURAL GAS COOKTOP – LPG CONVERTIBLE Installation and Owners Manual This manual contains information for: Important Safeguards Installation Use and Care Certain cooktops come equipped with special features. Determine from a study of your cooktop which of the instructions given in this booklet pertain to your cooktop. This booklet gives valuable instructions covering the installation and adjustment and use of your cooktop.
Hallman Industries Hallman Industries, 2502 Hwy 304, Rosanky, TX 78957 Phone: (512) 444-2775 Fax: (512) 444-2777
Table of Contents Contents Important Safeguards Energy Saving Ideas Installation Instructions Wall Clearances Page 1 - 5 Page 6 Page 7-8 Page 9 Alignments and Adjustments Page 10 - 14 Operation of Cooktop Page 15 - 16 Cleaning the Cooktop Page 17 How to Gain Access to the Battery Page 18 Gas Cooktop Conversion and Adjustment Page 19-24 Guide Wiring Diagram Page 25-27 Parts Lists Page 28-36 Warranty Page 37 Note: For warranty and service information, please see attachments packaged with co
Welcome & Congratulations C ongratulations on your purchase of a Hallman cooktop! We are very proud of our products and are completely committed to providing you with the best service possible. Your satisfaction is our #1 priority. Please read this manual very carefully, it contains valuable information on how to properly maintain your new gas cooktop. Thank You for choosing one of our Hallman appliances - we hope you will consider Hallman for future purchases.
READ ALL IMPORTANT SAFEGUARDS AND ALL INSTRUCTIONS BEFORE USING THE APPLIANCE. If you smell gas Open windows Don’t touch electrical switches Extinguish any open flame Immediately call your gas supplier FOR YOUR SAFETY Keep appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids. Warnings Destroy the carton and plastic bags after the cooktop is unpacked.
Notice: Never keep pet birds in the kitchen. Birds have a very sensitive respiratory system. Fumes released during the self-cleaning cycle, overheated cooking oil, fat, margarine or overheated non-stick cookware may be harmful or fatal to birds. PROPER INSTALLATION: Be sure your appliance is properly installed and grounded by a qualified technician in accordance with the National Fuel Gas Code ANSI Z223.1-latest edition, and the National Electrical Code ANSI/NFPA No. 70-latest edition.
Wear proper apparel. Loose fitting or hanging garments should never be worn while using the appliance. Do not let clothing or other flammable materials contact surface burners until they have had sufficient time to cool. When heating fat or grease, watch it closely. Fat or grease may catch fire if allowed to become too hot. Do not use water or flour on grease fires. Smother the fire with a pan lid, baking soda or use a dry chemical or foam-type extinguisher. Operation of the Surface Burners.
Do not use a “cyclonic” cooktop hood with this product. Some cooktop hoods circulate air by blowing downward toward the cooktop then drawing the air back up into the hood. This creates a “cyclonic” air wash that is designed for electric cooktops only. A “cyclonic” hood may cause the burners of a gas cooktop to operate improperly.
Energy Saving Ideas Surface Cooking Use lids when surface cooking. A lid traps steam and uses it to speed up the cooking process. If you have a pressure cooker or vegetable steamer, use it. You’ll waste fewer vitamins, save time and cut energy costs. Use medium-weight, flat bottomed pans that match the flame size. Choose pans made of metals that conduct heat well.
Installation Instructions Be sure the cooktop is properly installed and grounded by a qualified technician. It is the responsibility of the technician to make certain that your cooktop is properly installed. Situations cause by improper installation are not covered under the warranty. Any expenses incurred due to such situations will not be paid by the manufacturer of the cooktop. Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.
Title 24, HUD (Part 280)] in the U.S.A. or C.S.A. Standard CAN/CGA Z240.4.2 in Canada or, when such standards are not applicable, with local codes. The installation of cooktops designed for recreational vehicle installation must conform with state or other codes or, in the absence of such codes, with the standard for recreational vehicles. ANSI A119.2.2–1982 in the U.S.A. or CAN/CGA Z240.4.2 in Canada.
From rear wall to back edge of cooktop: 3"/7.6 cm for the 24” model and 2.5”/6.4 cm for the 30“ & 36” Hallman models. Front edge of cooktop to front edge of vertical face of cabinets – 1.5”/3.8 cm for the 24” model and 2”/5.1 cm for the 30” & 36” Hallman models. Left side to edge of cooktop: 36”/91.4 cm. Right side to edge of cooktop: 8"/20.3 cm. Vertical clearance: 30"/76.2 cm.
ALIGNMENTS AND ADJUSTMENTS Installation It is the responsibility of the installer to make certain that the cooktop is properly adjusted at the time of installation. Situations caused by improper adjustments or improper installation are not covered under the warranty. Any expenses incurred due to such situations will not be paid by the manufacturer of the appliance.
Cut Out Details Model A – Width of cooktop HGC2401ST 59 cm/23.2” HGC3001ST 76 cm/29.9” B – depth of cooktop 51 cm/20.1” 51 cm/20.1” Dimensions C – depth of cooktop base 46.3 cm/18.2” 46.3 cm/18.5” HGC3601ST 90 cm/35.4” 51 cm/20.1” 46.3 cm/18.2” D – Width of cooktop base 54.8 cm/21.6” 71.9 cm/28.3” E – To front of countertop 1.5”/3.8 cm 2”/5.1 cm 85.8 cm/33.8” 2”/5.1 cm Make the countertop cut-out following the dimensions given in the illustration above pertaining to each model size.
Maximum depth of cabinets installed above the cooking top to be no more 13 inches deep. Seal the cut surfaces with a suitable heat-resistant sealant to avoid swelling caused by moisture. If during installation the seal around the frame does not sit flush within the countertop at the corners, the corner radius (maximum 3/16" (4 mm) can be carefully filed down to fit. The cooktop has a seal underneath to keep it securely in position and water/debris from getting underneath cooktop base.
Tighten the cooktop to the underside of the counter until secure. Install all burners and burner caps Install all grates. Please be aware of the grate positioning on some models the holes in the grates must align over top of the burners. Connecting gas to cooktop This cooktop is designed to operate at a pressure of 4” of water column on natural gas or 10” of water column on propane gas (LPG). Make sure you are supplying your cooktop with the type of gas for which it is designed.
A flexible metal appliance connector used to connect the cooktop to the gas supply line must have an internal diameter of 5/8”/1.6 cm and should be 3 feet/91.4 cm max. in length for easy installation. In Canada, flexible connectors should be single wall metal connectors less than 6 feet/182.9 cm in length. Shut off the main gas supply valve before removing the old cooktop and leave it off until the new hook-up has been completed.
OPERATION OF COOKTOP Top Burner Operation Note: When boiling food, the highest temperature that can be reached is the boiling point. When the liquid starts to boil, decrease the size of the flame until you reach the minimum flame that will hold the boil. This will save gas. It will also lessen the possibility of burning food or boil overs, and help to keep your kitchen cooler. Use stable cookware with flat bottoms and always place the cookware on the burner grate before lighting the burner.
To Operate the Surface Burners Knob Symbols Off High Flame Low Flame Ignition Burner Position Off • Lighting the burners 1. To obtain a flame more easily, light the burner before placing cookware on the burner grate. 2. Decide which burner you’re igniting first using the screened diagram below each burner knob. The black dot indicates the position of the burner you will be igniting. 3. To light a burner, press the burner knob in and turn counter clockwise within the dashed area.
and “flame cap” are correctly positioned and that there are no spider webs in the burner cavity. CLEANING THE COOKTOP Always keep cleaning materials and chemicals in a safe place and away from children. Know what you are using. Make sure all parts of the cooktop are COOL before cleaning. Be sure to replace the parts correctly. Knobs Wash in a water solution with a mild detergent mix. Do not use an abrasive cleaner or any abrasive action.
HOW TO GAIN ACCESS TO THE BATTERY COMPARTMENT Locating and Replacing Batteries Gaining access to the battery compartment: 1. Location of the battery box in on the left underside of the cooktop. 2. Using a Philips screwdriver, remove the screw allowing for the access door to open. 3. Replace the D size battery with the positive connection facing the back of the cooktop. 4. Secure the battery and then reverse step 2.
Gas Cooktop Conversion and Adjustment Guide The cooktop is set for use with Natural Gas (NG). The factory setting is indicated on the serial plate. When set for Liquefied Petroleum (LPG) operation, the pressure regulator will regulate the pressure to 11 inches water column. When set for NG Gas operation, the pressure regulator will regulate the gas to 4” inches water column pressure. NG to LPG Conversion Convertible Pressure Regulator The cooktops are shipped to operate on NG.
6. Below is an example of both positions. 7. Replace the cap back on the regulator. 8. Next you will remove the grates, burners and burner caps from the cooktop to access the orifices. 9. You will need a 7mm wrench to remove the orifices. Each orifice can be accessed easily - the larger burner orifice is located on the burner wall. Orifice Locations 10. Remove all NG orifices and place in a separate bag and store with your manual for future use. 11.
12. Once all the orifices are installed, replace all burners and burner caps, then fire up the burners to check the minimum flame height. 13. Minimum flame height should be approx. ¼” tall. You will want a small minimum flame for simmering (especially on the small burners). There is a small adjustment screw located on the valve itself, the lid must be removed in order to make the adjustment.
1. Shut off gas leading to appliance. 2. Unplug any electrical connections if you are using the 110V option, usually located under the cooktop. 3. Locate convertible regulator under the cooktop, remove cap and pop out the pin that’s attached. 4. Below you will see the pin positon for use with LPG. 5. Pull out pin and flip it to the NG position – see below. 6. Below is an example of both positions. 7. Replace the cap back on the regulator. 8.
9. You will need a 7mm wrench to remove the orifices. Each orifice can be accessed easily - the larger burner orifice is located on the burner wall. Orifice Locations 10. Remove all LPG orifices and place in a separate bag and store with your manual for future use. 11. Take the NG orifices provided and install them as shown below – each orifice is stamped with the size. You may require a magnifying glass to see this stamping.
shown below and make the adjustment. Turn the adjustment screw counter clockwise for a smaller flame and clockwise for a larger flame. Adjustment location 14. Replace the lid, burners, burner caps and grates and recheck the flame.
Wiring diagrams – all models HGC2401ST 25
HGC3001ST 26
HGC3601ST 27
Parts Lists – all models HGC2401ST - drawing 28
HGC3001ST - Drawing 29
HGC3601ST - Drawing 30
HGC2401ST # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Description Cast Iron Grates ‐ Same for both sides #2 Burner cap #2 Aluminum burner #4 Burner cap #4 Aluminum burner Same as #1 #3 Burner cap #3 Aluminum burner #1 Big burner cap #1 Small burner cap #1 Aluminum burner Set screws for panel Stainless steel panel Waterproof silicone seal Knobs Power cord clamp Plug in Ignition stator Ignition electrode Orifice #2 Aluminum burner bottom Pu
# 41 42 43 44 45 46 47 Description Cooktop base Regulator Battery house Heat shield battery module Heat shield Electronic ignition Support Clips Foam Part # UGP‐HZ10041 UGP‐HZ10042 UGP‐HZ10043 UGP‐HZ10044 UGP‐HZ10045 UGP‐HZ10046 UGP‐HZ10047 32
HGC3001ST # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Description Cast Iron Grate ‐ Left Cast Iron Grate ‐ Right Cast iron Grate ‐ Middle #1 Big burner cap #1 Small burner cap #1 Big burner #2 Burner cap #2 Aluminum burner #3 Burner cap #3 Aluminum burner #4 Burner cap #4 Aluminum burner Set screws for panel Stainless steel panel Waterproof silicone seal Power cord clamp Plug in Knobs Power junction box Screw #2 Aluminum burner bottom #1 Alu
# 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Description Inlet pipe Connecting wire N/A Microswitch Valve body Silicone seal Valve body clip Screws for valve body clip Screws for air inlet pipe Cooktop base Regulator Heat shield pulse ignition Heat shield battery box Battery Box Retaining clip Foam Part # UGP‐HZ10034 UGP‐HZ10033 UGP‐HZ10035 UGP‐HZ10036 UGP‐HZ10037 UGP‐HZ10038 UGP‐HZ10039 UGP‐HZ10040 UGP‐HZ100056 UGP‐HZ10042 UGP‐HZ10045 UGP‐HZ10044 UGP‐HZ10043 UGP‐HZ10046 UGP‐HZ100057 34
HGC3601ST # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Description Cast Iron Grate ‐ Left Cast Iron Grate ‐ Right Cast iron Grate ‐ Middle #1 Big burner cap #1 Small burner cap #1 Big burner #2 Burner cap #2 Aluminum burner #3 Burner cap #3 Aluminum burner #4 Burner cap #4 Aluminum burner Set screws for panel Stainless steel panel Waterproof silicone seal Power cord clamp Battery and plug in Knobs Power junction box Screw #2 Aluminum burner bott
# 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Description Silicone seal Inlet pipe Connecting wire N/A Microswitch Valve body Silicone seal Valve body clip Screws for valve body clip Screws for air inlet pipe Cooktop base Regulator Heat shield pulse ignition Heat shield battery box Battery Box Retaining clip Foam Part # UGP‐HZ10037 UGP‐HZ10034 UGP‐HZ10033 UGP‐HZ10035 UGP‐HZ10036 UGP‐HZ10037 UGP‐HZ10038 UGP‐HZ10039 UGP‐HZ10040 UGP‐HZ100062 UGP‐HZ10042 UGP‐HZ10045 UGP‐HZ10044 UGP‐HZ10043 UGP‐HZ10046
HALLMAN HGC2401ST, HGC3001ST & HGC3601ST Models 1 YEAR LIMITED WARRANTY* Hallman Industries. warrants that this HALLMAN cooktop is free from defects in material and workmanship under normal usage and service under the following terms: Parts Warranty This appliance has been designed for domestic household use.
