STOP! TO PREVENT DAMAGING YOUR GRILL, READ THIS MANUAL FIRST FOR IMPORTANT UNPACKING AND ASSEMBLY INSTRUCTIONS! Type OG02 Gas Grill Assembly and Operation Manual Consumer Affairs: 1-800-851-8900 FOR OUTDOOR USE ONLY Hamilton Beach Brands, Inc.
TABLE OF CONTENTS BEFORE YOU BEGIN Message to Our Users ................................................................................................................... 3 Safety Symbols ... ........................................................................................................................... 3 Installation/Safety Precautions ...................................................................................................... 4 Propane and Gas Warning ................................
BEFORE YOU BEGIN MESSAGE TO OUR USERS Thank you for your purchase of our Gas Grill. We sincerely wish you will enjoy using our fine products. • Please read this manual in its entirety before using the grill. • Please contact Consumer Affairs if you have any questions. • Please read this manual carefully. Failure to follow the provided instructions can result in serious bodily injury and/or property damage. • Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
BEFORE YOU CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
ASSEMBLY BEFORE THE ASSEMBLY READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX. Step 1: Open shipping box by slicing down its edges with a box cutter. Take out the four legs and bottom shelf. Next remove the door bracket, grease cup and grease cup clip. Take two doors and two side panels out of protective styrofoam as shown in Fig.A, but leave grill head in styrofoam until Step 2. Remove all parts from plastic bags.
ASSEMBLY BEFORE THE ASSEMBLY Step 2: With the aid of assistant, turn grill head over on its side as shown in Fig. B below, and remove the top styrofoam piece. Lay the styrofoam piece flat on the floor. With the aid of an assistant, lift the grill head out of the bottom styrofoam piece. Place the grill upright on the other styrofoam piece as shown in Fig. C. NOTICE: DO NOT place the grill head directly on the floor or the grease tray could become bent. Grill Head Styrofoam Fig. B Fig.
ASSEMBLY BEFORE THE ASSEMBLY Step 3: Open grill lid as shown in Fig. D. and take out the small boxes packed within the grill head. Remove all packing materials and remove all remove all parts from boxes as shown in Fig. E. NOTICE: If there is any resistance during the process of opening the lid, it is mostly likely due to the styrofoam shown in Figure D. While using one hand to open the lid, use the other hand to hold the styrofoam in place (i.e., to keep it from wanting to move with the lid).
SSEMBL Y BEFORE THE ASSEMBLY PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY STEP BY STEP Tools Required: • #2 Phillips screwdriver & needlenose pliers (not provided) • The following hardware is provided in the blister pack: 8 M6 x 13 Screw (S.S. 2 pcs) M6 x 13 Screw (28 pcs) M5 x 10 Screw (44 pcs) M5 x 15 Screw (4 pcs) M4 x 12 Screw (3 pcs) M4 x 10 Screw (6 pcs) M6 Compression Washer (4 pcs) ￠ 1.
ASSEMBLY ASSEMBLY STEPS STEP 1: Bottom Shelf 1. Attach the tank holder to the bottom shelf with two (2) cotter pins as shown in Fig.1a. 2. Attach the casters to the bottom shelf with sixteen (16) M6 x 13 screws as shown in Fig.1b. 3. NOTE: Use care when installing each caster into the correct position. Fig.1a Fig.
ASSEMBLY ASSEMBLY STEPS STEP 2: Left Panel 1. To attach left panel, align left leg holes with holes on left panel (marked “L”) as shown in Fig.2. 2. Attach left-front leg (marked “Left Front”) and left-back leg (marked “Left Back”) to left panel with eight (8) M5 x 10 screws as shown in Fig.2. Fig.2 STEP 3: Right Panel 1. To attach right panel, align right leg holes with holes on right panel (marked “R”) as shown in Fig.3. 2.
ASSEMBLY ASSEMBLY STEPS STEP 4: Side Panel 1. Align side panel leg holes with holes on each side of the bottom shelf as shown in Fig.4. 2. Attach left and right panels to the sides of the bottom shelf with six (6) M6 x 13 screws as shown in Fig.4. Fig.
ASSEMBLY ASSEMBLY STEPS STEP 5: Back Panel 1. Attach back panel to the bottom shelf with two (2) M6 x 13 screws as shown in Fig.5a. 2. Attach back panel to the left- and right-side panels with four (4) M5 x 10 screws as shown in Fig.5a. 3. Attach tank baffle bar to the back panel and bottom shelf with two (2) M4 x 10 screws as shown in Fig.5a. Fig.5a Fig.
ASSEMBLY ASSEMBLY STEPS STEP 6: Door Bracket 1. Align door bracket holes with holes on front legs. Attach bracket to the front legs with four (4) M5 x 15 screws as shown in Fig.6. NOTE: Attach the bracket so that the magnets are at the bottom. Fig.
ASSEMBLY ASSEMBLY STEPS STEP 7: Grill Head to Cart NOTE: This step requires two people to lift and position grill head onto cart. 1. Remove the tie wraps securing regulator hose to underside of grill head. Pull hose and igniter wire out to side of grill head. 2. Carefully lower the grill head onto the cart. Open lid and attach head to cart with four (4) M6 x 13 screws and four (4) M6 compression washers as shown in Fig.7a. Fig.
ASSEBLY ASSEMBLY STEPS STEP 8: Doors 1. Attach toolbox bracket to back of right door with four (4) M4 x 10 screws as shown in Fig.8a, then attach three (3) M4 x 12 screws to back of right door without fully inserting the screws and hang the toolbox onto the screws as shown in Fig.8b. 2. Insert the lower left door pin into the hole on the bottom shelf. Push down the upper door pin, aligning it beneath the hole in door pin bracket, and release pin so that it inserts into the hole as shown in Fig.8c. 3.
ASSEMBLY ASSEMBLY STEPS STEP 9: Left-Side Shelf 1. Attach left side shelf support and left side shelf wall to the left side shelf with five (5) M5 x 10 screws from up to down as shown in Fig.9a. Remove two (2) M6 x 13 Screws pre-assembled to towel bar ends, and use them to attach towel bar to left side shelf wall. (NOTE: This step is Only used in 84244R.) 2. Hang shelf onto left front and left back legs as shown in Fig.9b. 3.
ASSEMBLY STEPS STEP 10: Right-Side Shelf 1. Attach right side shelf support and right side shelf wall to the right side shelf with five(5) M5 x 10 screws from up to down as shown in Fig.10a. 2. Hang shelf onto right front and right back legs as shown in Fig.10b. 3. Attach shelf to firebox as follows: • Open lid, Attach right shelf to the right side panel from inside to outside of the firebox with one (1) M6 x 13(S.S.) screw as shown in Fig.10b.
ASSEMBL Y ASSEMBLY STEPS STEP 11: Side Burner 1. Unscrew and remove two front screws holding side burner in place as shown in Fig.11a. 2. Loosen side burner in side shelf and take it out from the top of side burner hole as shown in Fig.11b. 3. Pull the side burner valve with knob through the hole in right side panel as shown in Fig.11c, and remove the packing material as shown in Fig.11d. 4. Remove knob from side burner valve. To remove pull knob straight out from valve stem as shown in Fig.11d. 5.
ASSEMBLY STEPS STEP 11: Side Burner 8. Reattach side burner to side burner shelf with the 2 previously removed screws as shown in Fig.11j. 9. Push control knob onto side burner valve stem as shown in Fig.11k. 10. Insert the small tip of the side burner wire into the socket of side burner shown in Fig.11l and Fig.11m. Secure by pressing on with white cap as shown in Fig.11n. Also please note Fig.11l, Fig.11m and Fig.
ASSEMBLY STEPS STEP 12: Cooking Grates 1. Place heat diffusers over burners by inserting tabs into slots in front as shown in Fig.12b and back of the firebox as shown in Fig.12c. 2. Place cooking grates onto grate rests as shown in Fig.12a. 3. Insert warming rack at the top of the firebox as shown as shown in Fig.12a. Fig.12a View from rear of the firebox Fig.12b Front of heat diffusers 20 Fig.
ASSEMBLY ASSEMBLY STEPS STEP 13: Grease Cup 1. Take out the grease accumulate panel from the fire box, ensure the convex face is down and the drip cup hole is on left side of grease accumulate panel (when viewed from the rear) to ensure it will hold grease and put it back as shown in Fig.13a. 2. Place grease cup into grease cup clip and hang grease cup clip from bottom of firebox as shown in Fig.13b. Fig.13a Fig.
ASSEMBLY ASSEMBLY STEPS STEP 14: Gas Tank Holder 1. Place LP tank into hole in bottom shelf with tank collar opening facing to the front as shown. Raise tank holder to hold LP tank securely in place as shown in Fig.14. STEP 15: Lock Casters Fig.14 1. When the grill is in the desired location, lock the caster brake. This will help the grill stay in place for safe operation as shown in Fig.15. Fig.
POST-ASSEMBLY GAS CONNECTION ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL. REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE THOSE SUPPLIED BY THE MANUFACTURER. This is an LP (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use. The installation of this appliance must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
POST-ASSEMBLY GAS CONNECTION CONNECT THE REGULATOR TO THE LP TANK - VERY IMPORTANT: • THE REGULATOR SHALL NOT BE IN A LOCATION THAT WILL ATTAIN A TEMPERATURE ABOVE 140 °F (60°C) . • THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE DEVICE. • THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I CONNECTION OF THE TANK VALVE PER ANSI Z21.81/CSA 6.25. 1. Make sure tank valve is in its full OFF position (turn clockwise to stop). 2.
POST-ASSEMBLY GAS CONNECTION • Never insert any foreign objects into the valve outlet. It may damage the valve and cause a leak. Leaking gas may result in fire, explosion, heavy body injury, or even death. • Do not connect this grill to the self-contained LP gas system of a motor home or camper trailer. • Do not use this grill until leak-tested. • STOP and call the fire department if any leaks are detected.
POST-ASSEMBLY LEAK TESTING GENERAL • Although all gas connections on the grill are leak-tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks or immediately check if the smell of gas is detected. BEFORE TESTING 1.
POST-ASSEMBLY FINAL INSTALLATION CHECKLIST □ At least 36" (91-cm) clearance must be maintained from combustible constructions to the sides and back of the grill. □ There is no combustible construction material over the grill. □ All internal packaging is removed. □ Burners are sitting properly on orifices. The orifice of the valve must be located in the center of the burner section after removal and cleaning. Otherwise, it may cause serious bodily injury and property damage.
POST-ASSEMBLY TO LIGHT THE MAIN BURNERS BY MATCH: If the burner will not light after several attempts, the burner can be match-lit. Tools: Match holder (hanging under right-side shelf) Usage: 1. Read instructions before lighting. 2. Open the lid and remove the cooking grids during lighting. as shown in Fig.18. 3. Turn a control knob to the ignite position 4. Remove match holder from knot on side of base.
POST-ASSEMBLY OPERATING INSTRUCTIONS • Clean the grill often. A grease fire that may damage the grill may occur if the grill has not been cleaned frequently. See “Cleaning” in “Care and Maintenance” section for instructions. • NEVER leave the grill unattended while using. • Do not use water to extinguish a grease fire, because it may cause body injury. Turn knobs and LP tank to OFF in case grease fire occurs. • Grease fires cannot be put out by closing the lid.
POST-ASSEMBL Y OPERATING INSTRUCTIONS GENERAL USE OF THE GRILL: The grill burners encompass the entire cooking area and are side-ported to minimize blockage from falling grease and debris. Above the burners are porcelain-coated heat diffusers. The igniter knobs are located on the valve panel. Follow the lighting instructions printed on the control panel or in this manual. USING THE GRILL: Grilling requires high heat for searing and proper browning.
SAFETY TIPS SAFETY TIPS: 1. Always check for leaks after every LP tank change. 2. Always check for leaks before each use. 3. Use long barbeque tools to avoid burns. 4. Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near the shut-off valve of the gas supply line. Spray all of the fittings. Bubbles indicate leaks. 5.
POST-ASSEMBLY CARE AND MAINTENANCE CLEANING COOKING AREA CLEANING The easiest way to clean the grill is to clean it immediately after turning off the flame when cooking is completed. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle barbeque brush in tap water and scrub the hot grill. Dip the brush frequently in the water. Steam, created as water contacts the hot grill, assists the cleaning process by softening any food particles. The food particles will fall and burn.
POST-ASSEMBLY TROUBLESHOOTING BEFORE CALLING FOR SERVICE: Please check the following problems/solutions before contacting our service center.
POST-ASSEMBLY FOOD SAFETY 1. Always follow the following tips to enjoy safe and healthy outdoor grilling. 2. Always use hot, soapy water to wash hands, surfaces, and utensils after processing raw meat. 3. Always separate raw meat from cooked foods to avoid cross-contamination. 4. Always use clean utensils to handle food. 5. Always cook meat thoroughly to kill germs. Use a thermometer to inspect the inner temperature of the meat, if necessary. 6.
LIMITED WARRANTY This warranty applies to products purchased in the U.S. and Canada. This is the only express warranty for this product and is in lieu of any other warranty or condition. This product is warranted to be free from defects in material and workmanship for a period of five (5) years for the burners and one (1) year for all other parts from the date of original purchase.
