www.regency-fire.com www.hampton-fire.com U32 Gas Insert Owners & Installation Manual MODELS: U32-NG5 Natural Gas U32-LP5 Propane WARNING: FOR YOUR SAFETY Improper installation, adjustment, alteration, service or What to do if you smell gas: maintenance can cause injury or property damage. Refer to Do not try to light any appliance this manual. For assistance or additional information consult Do not touch any electrical switch: an authorized installer, service agency or the gas supplier.
TO THE NEW OWNER Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI. The FPI Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. The models U32-NG5 and U32-LP5 of this series have been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow.
TABLE OF CONTENTS SAFETY LABEL OPERATING INSTRUCTIONS Serial No. Decal ............................................................4 Operating Instructions ................................................29 Lighting Procedure ......................................................29 Shutdown Procedure ...................................................29 First Fire ......................................................................29 Automatic Convection Fan Operation ........................
SAFETY LABEL This is a copy of the labels that accompany each U32-5 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened. NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
REQUIREMENTS MA Code - CO Detector (for the State of Massachusetts only) 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.
INSTALLATION IMPORTANT MESSAGE SAVE THESE INSTRUCTIONS The FPI Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation. NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage.
INSTALLATION INSTALLATION CHECKLIST Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner. The FPI Gas Insert is installed as listed. 1) Check all clearances to combustibles, (Refer to sections "Minimum Fireplace Dimensions and Clearances to Combustibles) 2) Make the gas connection. (Refer to section "Gas Connection") 3) Install the 3" flue liner to the sliding connector plate.
INSTALLATION VENTING The Air Intake pipe must be attached to the inlet air collar of the termination cap. THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE. This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. The flue length must be a minimum length of 8 ' (2.44m) and a maximum of 35' (10.7m). See chart below for minimum distances from roof.
INSTALLATION 1) Make sure the valve is in the "OFF" position. 2) Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a 1/8" wide flat screwdriver. 3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16" ID hose. 4) Light the pilot and turn the valve to "ON" position. OPTIONAL BRICK PANEL 1) Unwrap the brick pattern panels from the protective wrapping. 2) Remove the glass front if it is already installed, see "Standard Flush Door" section.
INSTALLATION LOG SET INSTALLATION Read the instructions below carefully and refer to the images. Dangerous operating conditions may occur if the logs are not positioned in their correct locations. If the logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation. 2) Spread vermiculite around the exposed firebox base. Then take some embers and spread them over the vermiculite as shown.
INSTALLATION 6) Fit the groove in log 27-34 into the tab on the right side of the burner. Rest the other end of log 27-34 on the notch in log 27-33. 27-32 27-34 5) Fit log 27-33 into the pins at the front of the burner. Tab 27-33 27-34 27-33 7) Fit the bottom end of log 27-35 into the pin in log 27-33 and rest the top end of log 27-35 on the notch in log 27-31.
INSTALLATION 9) Place embers along the front of the burner as shown. Ensure not to cover any burner ports. 27-35 8) Fit log 27-36 into the pins on logs 27-33 and 27-31. Embers 10) Separate platinum embers and place on the burner just in front of the logs as shown. Avoid stacking platinum embers.
INSTALLATION Completed Log Set Installation 27-31 27-35 27-33 U32-5 FPI Direct Vent Gas Insert 27-32 27-34 27-36 13
INSTALLATION REGENCY FACEPLATE & TRIM INSTALLATION 1) Lay the faceplate panels flat, face down on something soft so they don't scratch. 2) Take the top faceplate and align the holes in it with the holes in the side panels. Using the screws provided, attach from the top of the panel (the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation). Diagram 1.
INSTALLATION STANDARD FLUSH DOOR The standard flush door comes with a black frame. To install the frame, simply hook the top door flange onto the top of the unit and swing the door towards the unit, diagram 1. Be careful that the glass gasket does not roll up; there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit. Diagram 2. Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket. Repeat for 2nd spring.
INSTALLATION BAY LOUVERS 2) Install the Spring Hinges on the left and right side of the bottom of the Firebox using 2 screws per hinge. 1) Install top louver by sliding the two bracket clips into the brackets located on top of the bay door. See below. The fitted louver leaves a small gap between faceplate bottom and louver top. 3) Place the Bottom Louver near the hinge. Flip hinge over the Bottom Louver and secure using 3 screws. Hinge Location SIT Extension knobs for Bay Front only.
INSTALLATION CONVERSION KIT #514-969 FROM NG TO LP for P36D-1 / P36-4 / U32-5 / U37-1 using SIT 820 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !! Each Kit contains one LPG Conversion Kit and one DC Sparker Kit. Conversion Kit Contains: Qty.
INSTALLATION 9) Reinstall new burner orifice LPG stamped #52 and tighten. 10) Turn control knob to the “OFF” position. 16) Verify that if the conversion is from NG to LPG, the screw must be reassembled with the red o-ring visible (Fig. 5). Red o-ring visible Installation of the DC Sparker: 21) Locate the Piezo Ignitor situated at the side of valve. LPG Configuration Piezo Ignitor 11) Remove the black protection cap by hand from the hi-low knob (Fig.1). Fig.5 Fig.
INSTALLATION 25) Locate the ground lug. 28) Install the 1/2" bushing to the heat shield. For P36D-1 / P36-4 Only: 32) Mount the heat shield to the DC Sparker. Secure into place with the velcro, which is provided in the kit. 25a) By the receptical box, left of the unit. 29) Plug the DC spark generator wires to the DC Sparker. 33) Find a location which is not too hot and is easy to reach for changing the battery. Note: It should be kept away from the chain.
INSTALLATION FULL SCREEN DOORS 1) Hold the full screen door frame up against the unit in order to make the following wire connections. 3) Completely secure the full screen door frame to the unit by securing 4 screws to the Left and Right Side Trims. Pull the ON/OFF connector wires from the firebox and connect them to the switch. Connect the fan switch wires with the wire connectors from the fan speed control. Place clips over wires and tuck into side trim. .
INSTALLATION 4) Install Spring Hinges on the Left and Right Side of the bottom of the firebox using 2 screws per hinge. 7) Install the Left and Right Side Screen Doors in the fully open position by placing over top of the hinges on the full screen door frame. Hinge 5) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and secure with 3 screws. Screen Door Hinge Location Bottom Frame 8) Close screen doors.
INSTALLATION HAMPTON® CAST FACEPLATE INSTALLATION 5) Connect the ON/OFF switch wires by taking the black and red wires with the blue female ends thru the hole provided and connecting them to the ON/OFF switch. 1) Lay the faceplate panels flat, face down on something soft so they don't scratch. 2) Attach the side filler brackets to the left and right sides using 3 screws and washer per side. NOTE: There are filler brackets specifically for each side.
INSTALLATION 11) Mount the cast faceplate panels onto the insert body, sliding the side filler brackets into the space between the glass and the firebox. Secure using the 4 remaining black screws, 2 per side. Slide side filler bracket into gap between glass and fire box. HAMPTON® CAST GRILL INSTALLATION Before the grills are installed, a grill stop bracket needs to be put in place. 1) The U32 grill stop bracket is installed in the bottom left corner just under the firebox as shown below.
INSTALLATION THE KENSINGTON® FRONT INSTALLATION IMPORTANT: Please use the gloves provided when handling the Kensington® Front to avoid fingerprints. 1) Place the Kensington® Front up against the unit , but do not secure. Make the following wire connections: 2) Mount the Kensington® Front onto the firebox by securing in place using 4 screws, 2 per side.
INSTALLATION THE KENSINGTON® 2-PANEL DOOR INSTALLATION 1) Install the Sub-Frame by hooking the top flange onto the top of the Glass Door and swing the Sub-Frame towards the unit. Pull out the hooks which already secure the Glass Door and place them thru the holes in the bottom of the Sub-Frame to secure both the Glass Door and Sub-Frame in place together. 3) Hook the Left Side Screen Door to the Door Frame by placing the door hinges (top & bottom) over the pins on the Door Frame.
INSTALLATION THE KENSINGTON® 3-panel Door Installation 1) Install the Sub-Frame by hooking the top flange onto the top of the Glass Door and swing the Sub-Frame towards the unit. Pull out the hooks which already secure the Glass Door and place them thru the holes in the bottom of the Sub-Frame to secure both the Glass Door and Sub-Frame in place together. Glass Door Sub-Frame Sub-Frame Hook 2) Mount the 3-panel Screen Door / Frame Assembly to the flange on Sub-Frame, ensuring to line-up holes.
INSTALLATION WIRING DIAGRAMS This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/ thermostat will continue to operate. However, a 120V A.C. power supply is needed for the fan/blower operation. Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.
INSTALLATION For PROPANE Units and Units Equipped with DC Spark Boxes* *For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance, proceed through the following check list. 1) Read and understand these Instructions before operating this appliance. 2) Check to see that all wiring is correct and enclosed to prevent possible shock. 3) Check to ensure there are no gas leaks. 4) Make sure the glass door is in place. Never operate the appliance with the door glass removed. 5) Verify that all venting and the cap is unobstructed. 6) Verify log placement.
OPERATING INSTRUCTIONS sounds. You should also be aware that as there are temperature changes within the unit these sounds will likely re-occur. Again, this is normal for steel fireboxes. COPY OF LIGHTING INSTRUCTION PLATE FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, or Natural Gas and Propane Installation Codes, CSA B149.1.
MAINTENANCE GENERAL VENT MAINTENANCE Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows: Top View of pilot flame Incorrect flame pattern will have small, probably yellow flames, not coming into proper contact with the rear of the burner or thermopile. 1) Check the Venting System for corrosion in areas that are exposed to the elements. These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately.
MAINTENANCE Bay Glass Removal TO REMOVE FAN: 1) Remove the door from the unit and place on a soft surface to prevent scratching. 1) Turn the unit off and allow it to cool to room temperature. 2) Remove the nuts holding the glass retainers in place. 2) Unplug or disconnect power source to stove. 3) Remove the glass retainers (sides, top and bottom). 3) Remove glass front (see section "Standard Flush Door.") 4) Replace the glass. The glass must have gasketing around it.
MAINTENANCE VALVE REPLACEMENT 11) Push the valve assembly to the left and lift the entrire assembly out. 1) Shut off the gas supply. 5) Reconnect the pilot tube nut with a 7/16" wrench. 6) Re-attach the valve mounting bracket to the valve tray. 2) Remove the louvers (and bay door if it is on). 3) Open the flush door and remove the door. 4) Remove the logs and brick panels. 5) Remove the grate by loosening the two screws and sliding the grate out.
PARTS LIST MAIN ASSEMBLY Part # Description 1) 420-122 2) 420-142 422-518/P 3) 910-215/P 5) 910-750 910-752 7) 910-142 8) * 9) * 10) 420-140 12) * 13) * 14) 948-045 15) 948-247 16) 948-025 17) * 18) * 19) * 514-969 948-220 918-677 Fan Access Panel Gasket - Fan Access Panel Fan Assembly: Fan Motor (120 V) Power Cord (120 V) Wire Harness (intermediate) Thermodisc-Fan Auto ON/OFF Fan Switch Cover Thermodisc Bracket Flue Restrictor Air Hood Levelling Bolt 5/16 x 3" Hex Hd Jack Chain Spring Lever Handle Door
PARTS LIST BURNER ASSEMBLY & LOG SET Part # 52) 53) 55) 58) 66) 67) 68) 70) 71) 72) 73) 74) Description 423-574/P 423-576/P 910-478 910-190 * 904-240 904-390 936-170 910-038 910-039 * W840470 Valve Assembly - NG Valve Assembly - LP Valve - SIT NG / LP Ignitor Piezo and Nut Valve Tray Burner Orifice Nat.
PARTS LIST BAY & FLUSH FRONT ASSEMBLY Part # Description 420-931 102) * 103) * 106) 940-315/P 107) 936-243 108) 940-314/P 110) 420-244 Bay Door Complete Bay Door with Black Trim Glass Retainer Side (Top & Btm) Glass Retainer Front (Top & Btm) Side Glass Gasket Center Glass Bay Brick Panel - Steel 111) * 112) 904-196 Door Trim 1" Round Magnet 910-421 910-422 402-956 Pilot On/Off 3" Extension Knob (SIT) Flame Hi/Low 3" Extension Knob (SIT) Gold Trim Bay Front *Not available as a replacement part.
PARTS LIST FACEPLATE ASSEMBLY Part # 402-919 Description Part # 51) * 59) * 60) * 402-534 65) * 68) * 70) * Complete Faceplate (Set) Contour with Black Trim-Oversize Faceplate Side Right - Oversize Faceplate Top - Oversize Faceplate Side Left Assy-Oversize Trims Pkg.
PARTS LIST HAMPTON® CAST - FACEPLATE ASSEMBLY Part # Description 402-971** Cast Faceplates (Set) 187) 910-246 188) 910-330 189) 904-733 Burner On/Off Switch Fan Speed Control (120 V) Knob - Black Cast Surround 201) * 202) * 203) * 205) * 194) * 195) Cast Faceplate - Right Cast Faceplate - Top Cast Faceplate - Left Flush Glass Frame Mounting Flange Hampton® Logo Plate 207) 402-981** Cast Grill (Set) - Top & Bottom *Not available as a replacement part.
WARRANTY Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a Excalibur Product. This warranty is not transferable.
FPI fireplaces are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door. FPI Fireplace Products International Ltd. is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product. See the inside back cover for details. Register your Regency® online at http://www.regency-fire.com Register your Hampton® online at http://www.hampton-fire.
