User Manual

18
Section 7 – Elevator Assembly
Note: The technique for installing the control
horns in the elevators is similar to the aileron
control horn installation.
Step 4
To properly locate the position of the control horn on
the bottom of the elevator, measure inward 7/8" from
the root and rearward 1/4" from the top of the bevel.
Step 5
Using a 5/32" drill bit and drill press, carefully drill
through the elevator at the above marked position. It’s
important to drill 90° to the top of the elevator. Be
especially careful when penetrating through the
bottom surface of the elevator, as it’s easy to split out
the wood and rip the covering. Placing a wooden
block under the elevator and drilling slowly will
prevent these problems. If you choose to use the
countersunk screws included, countersink the holes
in the top of the elevator to allow the screws to fit
flush.
Step 6
Use an 8-32 tap to thread the holes just drilled
in the elevator.
Step 7
Mix a small amount of 30-minute epoxy and lightly
coat the inside of the threaded holes and the 8-32 x
2" Hangar 9® screw. From the top of the elevator,
thread the 8-32 screws into the tapped holes and
tighten. Wipe away any excess epoxy with rubbing
alcohol and paper towels.
Step 8
Screw the molded swivel link onto the 8-32 screw
until the distance from the elevator surface to the
bottom of the link is 1
1
/
8
”.
Step 9
Cut off the first section of two of the hinges. This is
done to clear the tube installed in the elevator.