User Manual

Section 2: Joining the Wing Halves
7
Parts Needed
• Right and left wing halves
• Wing joiner
Tools and Adhesives Needed
• 30-minute epoxy
• Ruler
• Felt-tipped pen or pencil
• Rubbing alcohol
• Paper towels
• Wax paper
Step 1
Locate the wing joiner. Using a ruler and felt-tipped pen or pencil,
measure and mark the exact center of the joiner as shown.
Step 2
Trial fit the wing joiner into one of the wing panels. It should
insert smoothly up to the line marked in Step 1. If the fit is too
tight, it may be necessary to lightly sand the wing joiner. Carefully
slide the other wing panel onto the joiner until the two panels
meet. The wing panels should fit together with no gaps on either
the top or the bottom of the wing.
Step 3
Use masking tape to hold the wing halves together while you
check for the correct dihedral angle. Place the wing on a large flat
surface, with one wing panel resting flat on the surface the tip of
the opposite wing panel should be 5" from the flat surface. When
you are satisfied with the dihedral, separate the wings and remove
the joiner.
Note: Read through the remaining steps of this section
before proceeding to glue the wing panels together.
Hint: It is extremely important to use plenty of epoxy when
joining the wing panels together. It will also be helpful to
use wax paper under the wing center joint to avoid gluing
the wing to your worktop.
Step 4
Mix approximately 1 ounce of 30-minute epoxy. Using an epoxy
brush, apply a generous amount of epoxy to the wing joiner cavity
of one wing panel.
Step 5
Completely coat one half of the wing joiner with epoxy up to the
mark made in Step 1. Insert the epoxy coated side of the joiner
into the joiner cavity up to the mark.
5"