Table of Contents Safety ��������������������������������������������������������� 2 Maintenancei���������������������������������������������� 10 Setup........................................................... 4 Parts List and Diagram............................... 14 Operationa���������������������������������������������������� 8 Warranty..................................................... 16 Safety WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol.
1. Never connect to an air source that is capable of exceeding 200 psi. Over pressurizing the tool may cause bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range. 2.
Initial Tool Set Up Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Safety Components and Controls Saddle Setup Fill Plug Operation Fulcrum Carrying Handle Jack Handle Maintenance Release Valve Air Lever Air Lever Lock Air Inlet Figure A Page 4 For technical questions, please call 1-888-866-5797.
Bleeding Instructions Before each use or if Jack performance decreases, check for excessive air and proper hydraulic fluid level in Jack. If Jack appears not to be working properly, it may be necessary to purge its hydraulic system of excessive air as follows: 5. Check fluid level and, if necessary, top off with hydraulic fluid. 2. Remove Fill Plug. Fill with hydraulic fluid (sold separately) to full level, if necessary. 6. Close the Release Valve by turning it clockwise, then replace Fill Plug. 3.
Description Non-lubricated Tools A Air Hose Filter Regulator Lubricator (optional) Coupler and Plug Leader Hose (optional) Air Cleaner / Dryer (optional) Air Adjusting Valve (optional) Maintenance A B C D E F G H Operation Lubricated Tools B B C C A A E E F H Connects air to tool Prevents dirt and condensation from damaging tool or workpiece Adjusts air pressure to tool For air tool lubrication Provides quick connection and release Increases coupler life Prevents water vapor from damaging w
Item 61382 For technical questions, please call 1-888-866-5797.
Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Safety Park vehicle on a flat, level, solid, surface safely away from oncoming traffic. Turn off the vehicle’s engine. Place the vehicle’s transmission in “PARK” (if automatic) or in its lowest gear (if manual). Set the vehicle’s emergency brake. Then, chock the wheels that are not being lifted.
Lowering a Vehicle 2. Turn the Release Valve completely clockwise to ensure the Release Valve is closed. 3. Pneumatic Operation: 4. Manual Operation: a. Place the Jack Handle into the Fulcrum. b. Pump Jack Handle to raise the vehicle slightly above the saddles of the jack stands. Then remove the jack stands from under the vehicle. 5. Place the slotted end of the Jack Handle over the Release Valve and slowly turn the Release Valve counterclockwise to lower the vehicle completely. b.
Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician. Safety TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn off the tool, detach the air supply, safely discharge any residual air pressure in the tool, and release the throttle and/or turn the switch to its off position before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment.
TO PREVENT SERIOUS INJURY AND DEATH: Use caution when troubleshooting a malfunctioning Jack. Stay well clear of the supported load. Completely resolve all problems before use. If the solutions presented in the Troubleshooting guide do not solve the problem, have a qualified technician inspect and repair the Jack before use. After the Jack is repaired: Test it carefully without a load by raising and lowering it fully, checking for proper operation, BEFORE RETURNING THE JACK TO OPERATION.
PLEASE READ THE FOLLOWING CAREFULLY Safety THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Maintenance Operation Setup Safety Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Item 61382 For technical questions, please call 1-888-866-5797.
Parts List and Diagram Parts List Safety Part Setup 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Description Base Ball Seal Release Valve Ball Cup Ball Spring Screw Nylon Ring Cylinder O-Ring Cup Seal Ram Packing Reservoir Filler Plug Nylon Ring Top Nut O-Ring Spring Plate Return Spring Eye Bolt Qty 1 4 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Part 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Description Nut Lock Washer Washer Pump Cylinder O-Ring Nylon Ring Backup Rin
Assembly Diagram Safety 20 13 40 21 Setup 17 12 22 22 11 23 42 41 23 16 24 24 34 10 15 32 32 9 14 8 7 6 2 5 2 4 3 5 2 1 33 32 30 28 31 31 31 27 29 26 25 2 6 8 7 35 36 37 38 39 43 Item 61382 For technical questions, please call 1-888-866-5797.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.