Table of Contents Safety Safety Safety.......................................................... 2 Specifications.............................................. 3 Setup........................................................... 3 Operation..................................................... 8 Maintenance................................................ 9 Troubleshooting.......................................... 10 Parts Lists and Assembly Diagrams........... 12 Warranty....................................
26. The brass components of this product contain lead, a chemical known to the State of California to cause cancer, birth defects (or other reproductive harm). (California Health & Safety code § 25249.5, et seq.) Safety Safety 25. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur.
Setup – Before Use (continued) Lift Set Up Safety Safety Mounting the Bottle Jack 1. Secure the Jack Assembly (30) to the Jack Mounting Plate portion of the Bottom Base (13) with two Bolts (23). See Figure B. Bolt (23) SETUP Assembly Bottle Jack (30) Jack Mounting Plate Bottom Base (13) Figure B Operation Operation 2. Lift the Lifting Frame (36) onto the Jack’s ram and place the Pin (25), on the upper end of the Jack’s arm, into the bracket on the Lifting Frame, securing it with the Bolt (35).
Installing the Stop Bar Connecting Rod 1. Insert the two ends of the Stop Bar Connecting Rod (40) into the sleeves on the Right and Left Stop Bars (41, 44). Safety Safety 2. Secure the Stop Bar Connecting Rod in place with two Nuts (42). See Figure D. Stop Bar Connecting Rod (40) SETUP Assembly Left Stop Bar (44) Right Stop Bar (41) Nut (42) Figure D Installing the Foot Pedal 1. Insert the Foot Pedal (27) into its holder on the Bottle Jack (30). Operation Operation 2.
Setup – Before Use (continued) Installing the Handle Safety Safety 1. Insert the end of the Handle (34) into the handle socket on the top of the Lifting Frame (36). 2. Secure the Handle in place with the Handle Pin (29) and Cotter Pin (32). See Figure F. SETUP Assembly Handle (34) Lifting Frame (36) Cotter Pin (32) Operation Operation Handle Pin (29) Figure F Maintenance Maintenance Page 6 For technical questions, please call 1-800-444-3353.
IMPORTANT! Before first use, check for proper hydraulic fluid level in the Bottle Jack (30). Then thoroughly test the Lift for proper operation prior to its actual use. If the Lift appears not to be working properly, it may be necessary to bleed its hydraulic system of excess air. 3. While holding the Release Pedal down, quickly pump the Foot Pedal (27) up and down several times to purge air from the system. 1. Remove the Fluid Fill Plug (39a) on the side of the Bottle Jack (30). 5.
Operating Instructions Safety Safety TO PREVENT SERIOUS INJURY: Do not work on the Lift, or leave it unattended if the Stop Bars (41, 44) are not in the locked position, or the Lock Bolts (16) are not engaged (lifting the Rear Wheels [17] off of the ground). Keep clear of Lift Arms (8, 43) during operation. Lifting 1. Lift the Stop Bar Connecting Rod (40) and secure it to the Stop Bar Rod Clamp (37). 2. Use the Handle (34) to roll the Lift and position it next to the load.
Maintenance and Servicing Safety Safety Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Cleaning, Maintenance, and Lubrication • broken, cracked, or bent parts • loose or missing parts • any other condition that may affect its safe operation.
Troubleshooting Safety Safety TO PREVENT SERIOUS INJURY: Use caution when troubleshooting a malfunctioning lift. Stay well clear of the supported load. Completely resolve all problems before use. If the solutions presented in the Troubleshooting guide do not solve the problem, have a qualified technician inspect and repair the Lift before use.
Maintenance Maintenance Operation Operation SETUP Assembly THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
Parts Lists and Assembly Diagrams Main Parts List Safety Safety Part SETUP Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Description Nylon Ring Lift Saddle Rubber Pad Bolt Washer Washer Nut Front Lift Arm Nut Washer Front Wheel Bolt Bottom Base Pin Cotter Pin Lock Bolt Assembly Rear Wheel Washer Washer Nut Bolt Nut Qty 2 1 2 6 10 4 4 1 4 2 2 2 1 4 4 2 2 2 2 2 1 2 Part 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Description Bolt M8 x 30 Spring Pin Rubber Pa
Maintenance Maintenance Operation Operation SETUP Assembly Safety Safety Main Assembly Diagram Item 61632 For technical questions, please call 1-800-444-3353.
Parts List A – Bottle Jack (30) Part Safety Safety 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a 13a 14a 15a 16a 17a 18a 19a 20a 21a 22a 23a Description SETUP Assembly Ram Cap Ram O-Ring Top Sealing Gasket Ram Assembly Retaining Ring Piston Head Ram Gasket O-Ring Cylinder Cylinder Sealing Gasket Fluid Reservoir Reservoir Sealing Gasket Release Pedal O-Ring Release Valve Rod Split Cotter Pin Pin Base Ball Ball Screw Pin Ball Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 2 2 3 1 Part 24a 25a 26a 27a 28a 29a 30a 3
Maintenance Maintenance Operation Operation SETUP Assembly Safety Safety Assembly Diagram A – Bottle Jack (30) Item 61632 For technical questions, please call 1-800-444-3353.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.