BELT SANDER - 1 X 30 INCHES Model 02485 Assembly And Operation Instructions Due to continuing improvements, actual product may differ slightly from the product described herein. ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our website at: http://www.harborfreight.com To prevent serious injury, read and understand all warnings and instructions before use. Copyright© 2002, 2007 by Harbor Freight Tools®. All rights reserved.
Specifications Power Consumption 120 V~, 60 Hz, 3 A Motor 1/3 HP, 3400 RPM Line Cord 6’, 3-prong grounded plug, UL listed Table Size 5-1/16” (W) x 5-1/8” (L) Table Tilt 0 ~ 45° Belt Size 1” (W) x 30” (dia.) Overall Dimensions 11-1/8” (L) x 9” (W) x 13-1/2” (H) Vacuum Chute 1-3/4” (dia.) Weight 13.3 lb.
or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. 2. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way.
wear ANSI-approved safety goggles and a dust mask/respirator when using or performing maintenance on this tool. Tool Use And Care 1. Use clamps (not included) or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. 2. Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
2. Maintain 1/16” maximum clearance between table and sanding belt or disc. 3. Avoid kickback by sanding in accordance with the direction arrows. Sanding belt is designed to rotate down towards the table. 4. Maintain labels and nameplates on the tool. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 5. Avoid unintentional starting. Make sure you are prepared to begin work before turning on the tool. 6.
GROUNDING WARNING! Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use.
2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.) Extension Cords 1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord. 2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Symbology Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. V~ A Volts Alternating Current Amperes n0 xxxx/min. No Load Revolutions per Minute (RPM) Note: Performance of this tool may vary depending on variations in local line voltage. Extension cord usage may also affect tool performance. Unpacking When unpacking, check to make sure the following parts are included. Refer to the Assembly Drawing and Parts List located at the end of this manual.
Assembly The Belt Sander requires minor assembly of the Table (29) to the Main Body (23). Refer to the Parts List and Assembly Drawing at the end of this manual. Sanding Belt Tension Handle (37) Tracking Knob(16) (16) Cover Knob Side Cover (10) Back Pulley (14) 1. Remove Cover Knob (16) and take off the Side Cover (10). See illustration above. 2. Remove the Screw (9) and Toothed Washer (24) from the end of the Locking Stud (25). 3.
7. Place the Spark Shield (43) on the Belt Sander Unit and secure using the Screw (44). 8. Place the Belt Sander on a secure workbench able to carry the weight of the Belt Sander and stock. 9. Attach the vacuum hose (if used) to the 1-3/4 inch vacuum chute. Otherwise, attach a vacuum bag (not supplied) to collect the sanding dust. 10. For added safety and reduced vibration, it is recommended that the Belt Sander be mounted to the workbench with “C” clamps or other appropriate devices.
Adjusting Table Angle 1. Loosen the Table Adjustment Locking Handle (26) by turning it counterclockwise as shown above. 2. Tilt the Table (29) to the desired angle: Use a protractor to ensure accuracy. There should be no more than 1/16” between the Table and the Sanding Belt (5). 3. Tighten the Table Adjustment Handle. Leveling the Table 1. Using a protractor, verify that the Table is 90° to the belt. If it is not, continue with the following steps. 2.
3. Remove the Sanding Belt. 4. Place the new Sanding Belt on the three pulleys. Center the Sanding Belt on the pulleys. 5. Tighten the Sanding Belt by turning the Tension Handle clockwise until the Back Pulley (14) appears centered. Belt tracking adjustments are made by slightly turning this knob as needed. See above. 6. Replace the Side Cover and Cover Knob. Adjusting the Sanding Belt Tracking 1. Turn the Belt Sander on. 2. Look at the Belt (5) through the back of the Spark Cover (43).
Bolts (22) Screw (9) Table (29) Belt Support (20) Maintenance 1. Keep Sander clean by blowing dust off with compressed air. Wear safety glasses and dust mask or respirator while doing this. 2. Cover Sander when not in use. 3. Periodically, apply a light oil to the table to prevent rusting. 4. Store in a clean and dry location. 5. Replace Sanding Belts when they become torn or worn down to the paper. SKU 02485 For technical questions, please call 1-800-444-3353.
Parts List Part Description Q’ty Part Description Q’ty 1 Rubber Feet 4 23 Main Body 1 2 Bolt, M8 x 20 2 24 Toothed Washer, F 8 1 3 Spring Washer, F 8 2 25 Locking Stud 1 4 Base 1 26 Locking Handle 1 5 Sanding Belt 1 27 Spring 1 6 Motor Pulley 1 28 Screw 1 7 Set Screw, M6x10 1 29 Table 1 8 Bolt, M8x25 1 30 Set Screw, M6x16 1 9 Screw, M6x12 1 31 Motor 1 10 Side Cover 1 32 Set Screw, M6x8 1 11 Nut, M10 1 33 Tension Axle 1 12 Washer, F10
Assembly Diagram SKU 02485 For technical questions, please call 1-800-444-3353.
Wiring Diagram 110 V IN Ground to Motor Neutral Hot RED Motor ON SWITCH OFF BLACK BL Y AC K OW L EL Capacitor 124 µF ±5% 250 V~ Capacitor is not Polarity - Specific Limited 90 day/1 Year warranty Harbor Freight Tools Co.