4-1/2” Angle Grinder Model 65519 Set up and Operating Instructions Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
NOTICE is used to address practices not related to personal injury. Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Unmodified plugs and matching outlets will reduce risk of electric shock. b. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
. Power tool use and care 5. a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
accessories cannot be adequately guarded or controlled. Prolonged exposure to high intensity noise may cause hearing loss. 6. The arbor size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. 9. 7. Do not use a damaged accessory.
or other liquid coolants may result in electrocution or shock. 16. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 17. Avoid unintentional starting. Prepare to begin work before turning on the tool. 18. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control. 19.
ing of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out.
5. Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst. 1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical checkups to ensure medical problems are not being caused or worsened from use.
cal Code. (See Outlets for 2-Prong Plug.) Grounding To prevent electric shock and death from incorrect grounding wire connection: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. 8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT) (at full load) 50’ 75’ 100’ 150’ EXTENSION CORD LENGTH 25’ NAMEPLATE AMPERES 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.
refer to the Assembly Diagram near the end of this manual. Specifications Electrical Requirements 120 V~ / 60 Hz / 6 A Motor No Load Speed 10,000 RPM Wheel Size 4-1/2” Diameter x 1/4” Thick Spindle Arbor Diameter 5/8” Spindle Thread 11 TPI Assembly Installing the Auxiliary Handle Handle (51) attachment points 224184 Unpacking When unpacking, check to make sure that the item is intact and undamaged.
45° Loosen these screws to rotate Guard Hang Wheel from Pin V E R T I C A L Tap Wheel Here Guard (15) Inner Flange (18) Outer Flange (20) Press in and hold the Spindle Lock (1) to prevent the Spindle (17) from turning. 3. Remove the Outer Flange (20). Keep the Inner Flange (18) in position on the Spindle. 4. Closely inspect the Grinding Wheel before mounting. Perform a ring-test on the wheel (unless wheel is smaller than 4” or is an unusual shape) as follows: a.
curely held on the spindle. WARNING: To prevent serious injury, do not overtighten flange. Overtightening can damage the wheel, causing wheel failure. 2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working. 3. Secure loose work pieces using a vise or clamps (not included) to prevent movement while working. 4.
4. To create a smoother surface, keep the tool moving over the work surface. 5. Release the Paddle Trigger to stop the tool. 6. Allow the tool to come to a complete stop before setting it down. 7. To prevent accidents, turn off the tool and disconnect its power supply after use. Clean, then store the tool indoors out of children’s reach. Maintenance And Servicing Cleaning, Maintenance, and Lubrication 1. BEFORE EACH USE, inspect the general condition of the tool.
Troubleshooting Problem Possible Causes Likely Solutions Tool will not start 1. No power at outlet. 2. Cord not connected. 3. Carbon Brushes may be worn or damaged. 1. Check power at outlet. 2. Check that cord is plugged in. 3. Have Carbon Brushes replaced by a qualified technician. Tool operates slowly or erratically. 1. Carbon Brushes may be worn or damaged. 2. Excess pressure applied to workpiece. 1. Have Carbon Brushes replaced by a qualified technician. 2.
PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product.
ASSEMBLY DIAGRAM Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 65519 For technical questions, please call 1-800-444-3353.
LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
