PLASMA CUTTER - 35 AMP 45949 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com Copyright © 2003 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
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6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive hair covering to contain long hair. 7. Use eye and ear protection. Always wear ANSI approved impact safety glasses. Wear a shaded lens welding helmet when cutting or welding. Wear an ANSI approved dust mask or respirator when working around metal, welding, and chemical dusts and mists. 8.
18. Maintenance. For your safety, service and maintenance should be performed regularly by a qualified technician. 19. Pacemaker safety warning. People with pacemakers should consult with their physician(s) before using this product; operation of equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. Note: Performance of this tool may vary depending on variations in local line voltage. Extension cord usage may also affect tool performance.
1. Welding and cutting operations are a source of radiation, noise, hear, and noxious fumes; for this reason, the protection of the operator and any spectators must be guaranteed with suitable safety devices and precautions. Never approach arc rays or hot metal without protection. Failure to observe these standards during operation could lead to serious health risks. 2.
Transporting the Plasma Cutter 1. When moving the Plasma Cutter, the power must be shut off and disconnected. 2. Pull the Plasma Cutter by its handle and roll on its wheels. 3. Do not drag, pull, or lift the Plasma Cutter by it’s cables. High Frequency Radiation 1. When cutting or welding, be aware that high frequency radiation may be produced which can interfere with radio navigation, safety services, computers, and communications equipment.
Assembly 1. Assembly the platform stand and attach the wheels using the supplied hardware. 2. Place the Plasma Cutter on the Platform Stand and secure with the supplied hardware. 3. Attach the Pull Handle to the Plasma Cutter with the supplied hardware. 4. Install a 3-prong, 220 VAC power connector with at least a 35 amp capacity. This should only be done by a licensed electrician.
7. Adjust the air pressure from the Control Filter Knob on the back panel. Caution: Verify that no wires, cables, or other obstructions are below the cutting area. 8. Place the Torch Head on the metal to be cut and press the Start button on the Torch handle. Start to cut slowly, then increase the speed to obtain the desired cut quality. Regulate the speed to obtain a good cut. See illustration “A” below.
Maintenance Warning: Before performing any maintenance you must disconnect power to the Plasma Cutter and discharge it’s electrode to ground. 1. Regularly clean the Control Filter Receptacle on the rear panel. 2. Clean or replace the nozzle and electrode when they become dirty or worn. 3. Store the Plasma Cutter in a clean and dry location.
Main Assembly Drawing 42 72.1 72 29 30 31 41 01 70 23 09 47 14 02 21 84 18 84.1 26 08 69 46 24 46.1 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
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