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500 Amp Carbon Pile Load Tester

Item 91129

Read this material before using this

product. Failure to do so can result in

serious injury. SAVE THIS MANUAL.

When unpacking, make sure that the product is intact and undamaged.

If any parts are missing or broken, please call 1-800-444-3353 as soon as possible.

Visit our website at: http://www.harborfreight.com

2004 by Harbor Freight Tools

or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

Manual Revised 11e

04b-11e

Made in China.

500 AMP

CARBON PILE

LOAD TESTER

Testing Capability 12 VDC Batteries, Alternators, and Starters

Load Test Capacity 160 Ah; 1000 CCA max. testing; 0-500A load

Display Meters Analog, 0-16 VDC (max.); Analog, 0-500A

Test Cycle

15 seconds per test with a 1 minute cool down;

3 tests in 5 minutes maximum

Battery Cables 3’ x 4 AWG with copper-plated clamps

ITEM 91129

OFF LOAD

WARNING

To prevent serious injury and burns:

1. Wear ANSI-approved safety goggles and

heavy-duty work gloves during setup and use.

2. Do not touch tester’s vents during or after use.

Vents get VERY HOT during use.

3. Inspect before every use;

do not use if parts loose or damaged.

4. Use as intended only.

5. Read manual before set up and/or use.

Summary of content (8 pages)

PAGE 1
500 Amp Carbon Pile Load Tester Item 91129 500 AM CARBON P LOAD TE PILE STER Testing Capability Load Test Capacity Display Meters Test Cycle Battery Cables 12 VDC Batteries, Alternators, 160 Ah; 1000 CCA and Starter max. testing Analog, s 0-16 ; 0-500A load 15 second VDC (max.); Analog s , 0-500A 3 tests in per test with a 1 minute 5 minute cool down; s maxim 3’ x 4 AWG um with copper -plated clamps WARNING OFF To preven t serious injury and 1.
PAGE 2
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
PAGE 3
Specific Safety Instructions 1. When connecting the Battery Cables to the battery, avoid creating sparks; especially when the battery is being charged. Explosive gases are created during charging. Sparking could also damage the vehicle electrical system. 2. Do not touch the cooling vents on the Load Tester during or immediately after testing the battery. They become very hot. terminal of the battery. Reversing Load Tester Cable Clamps on the battery will damage the tester. 5.
PAGE 4
Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired. Testing the Battery 1. Wipe the battery terminals with a cloth to remove any dirt and grease. (Ah) capacity of the battery. The CCA and AH rating are printed on the battery label. 2.
PAGE 5
Testing the Charging System AVOID CARBON MONOXIDE POISONING. This gas comes from the vehicle’s exhaust and is colorless and odorless. It can cause SERIOUS INJURY or DEATH if inhaled. 1. Turn the Load Knob (C) counterclockwise to the Off position. 2. Connect the Cable Clamps to the battery as previously described. 3. Outside, or in a well ventilated area, start the vehicle engine and run at fast idle speed. 4. View the DC Volt Meter and read the Alt. - Reg. condition.
PAGE 6
User‑Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Do not use damaged equipment. If abnormal noise or vibration, occurs, have the problem corrected before further use. Note: These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the air-operated tool. 1.
PAGE 7
90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
PAGE 8
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