Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Table of Contents SAFETY Safety.......................................................... 3 Specifications.............................................. 6 Setup........................................................... 7 Operation.................................................... 10 Maintenance............................................... 14 Parts List and Diagram............................... 17 Warranty.....................................................
IMPORTANT SAFETY INFORMATION 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool. 4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. 13. DON’T OVERREACH. Keep proper footing and balance at all times. 5. KEEP CHILDREN AWAY.
Grounding Instructions SAFETY TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS: 110-120 V~ Double Insulated Tools: Tools with Two Prong Plugs 1. To reduce the risk of electric shock, double insulated equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug.
24. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. 25. Industrial applications must follow OSHA guidelines. 26. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 27.
Specifications SAFETY Electrical Rating 120V~ / 60Hz / 15A Motor No Load Speed 3,800 RPM Max. Accessory Diameter 12" Arbor 5/8″ Round with 1″ Adapter 90° Straight 3-1/2″ x 13-3/8″ 45° Miter 3-1/2″ x 9-1/2″ Cutting Capacities 45° Straight Bevel 2-1/8″ x 13-3/8″ 45° Compound (L/R) 2-1/8″ x 9-1/2″ 216045 SETUP Caution: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Setup - Before Use: SAFETY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. Assembly 1. Insert the ends of the Table Extensions into the holes in the sides of the Base.
Functions SAFETY Trigger Lock Trigger Lock Trigger Lower Guard SETUP Dust Collection Bag Blade Slide Lock Knob Bevel Angle Indicator Clamp Bevel Lock Knob OPERATION Fence Turntable MAINTENANCE Table Extension Page 8 Miter Scale Kerf Board For technical questions, please call 1-800-444-3353.
SAFETY Spindle Lock SETUP Head Lock‑down Head Lock-down: 2 1 2 3 3 1 Guard operation: When the Handle is lowered, the Lower Guard raises automatically. When the Handle is raised the Lower Guard returns to its safety position. Keep hands clear of the Blade when the Handle is lowered. Do not interfere with the proper movement of the Lower Guard. Slide Lock Knob: Tighten this to prevent the cutting head from sliding back and forth for chopping cuts. Loosen this to allow the cutting head to slide.
Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY TOOL SET UP TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO PREVENT SERIOUS INJURY: DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED.
1. The Table Extensions are inserted into each side of the Table, and locked in place using the Wing Screws. 2. When properly installed, the upper face of the Table Extensions are level with the Table, and provide a wider support surface for the workpiece. 3. Support the workpiece to be level with the table, and so that after the cut is made the cut off pieces will not fall. Use sawhorses or other supports (not included) to support longer workpieces. 4.
Using the Depth Stop If a kerfing or rabbet cut which does not cut through the workpiece is desired, use the Depth Stop Bolt to control the depth of the cut. SAFETY WARNING! Only adjust the front Bolt. The rear Bolt is used to prevent the Blade from cutting the table during normal cutting. Do not adjust the rear Depth Bolt. Depth Stop Bolt (136) 1. Unlock the Head Lock-down, see page 9. 2. Raise the saw head assembly. Depth Stop Nut (137) 3.
SAFETY General Operating Instructions DANGER! 1. Unlock the Head Lock-down, see page 9. 7. 2. Make sure all adjustment knobs are tight (Miter Knob, Bevel Lock Knob, Fence and Table Extension Knobs). 8. Press down lightly to cut the material. With narrow material, press straight down “chopping” the material. With wide material, move the Blade across the material while cutting. Do not bear down on the material, use light downward pressure. If the material binds the blade, release the trigger. 4.
Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. SAFETY TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Calibrating the Miter Table Indicator After checking or adjusting the fence to confirm that it is at 90º to the Blade, check the accuracy of the Miter Table Angle Indicator. 1. Loosen the screw holding the Angle Indicator in place. 2. Rotate it until the pointer is exactly on 90º. SAFETY 3. Retighten the screw. Calibrating the Bevel Angle 2. Check the cut with an accurate square. The cut should be at exactly 90º. 5.
Troubleshooting Problem Possible Causes Likely Solutions SAFETY Tool will not start. 1. No power at outlet. 2. Cord not connected. 1. Check power at outlet. 2. Check that cord is plugged in. Tool operates sporadically or at low power. 1. Low power supply or improper extension cords. 2. Worn or cracked Carbon Brushes. 1. Check power supply and power cords. Wood burns at ends when cut. 1. Dirty Blade. 2. Material is binding. 1. Clean Blade using blade cleaner or mineral spirits. 2.
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
Parts List (cont.
SAFETY Assembly Diagram SETUP (1 0) 173 126 156 157 125 159 158 164 191 190 189 188 187 186 185 184 64 63 163 OPERATION 160 192 183 182 Item 69684 MAINTENANCE 181 180 179 178 177 176 For technical questions, please call 1-800-444-3353.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
