Table of Contents Safety.......................................................... 2 Maintenance............................................... 16 Specifications.............................................. 7 Parts List and Assembly Diagram.............. 18 Setup........................................................... 8 Warranty..................................................... 20 Safety Operation....................................................
2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts. 3. Avoid unintentional starting. Be sure the switch is off before connecting to the air supply. Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on. 4.
Air Source 1. Safety Never connect to an air source that is capable of exceeding 200 psi. Over pressurizing the tool may cause bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range. 2.
1. This power tool is intended to function as a sander and polisher. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. 10. Hold power tool by insulated gripping surfaces only, when performing an operation where the accessory may contact hidden wiring.
Specific Safety Instructions (cont.) Safety 24. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm.
Functional Description Maximum Air Pressure 90 PSI Air Inlet 1/4″ - 18 NPT Maximum Speed* 2000 RPM Average Air Consumption 6 CFM @ 90 PSI Spindle Thread 5/8″-11 Pad Size 6-3/4" Safety Specifications * Maximum speed at stated maximum air pressure. Excess air pressure is hazardous and may cause the tool to exceed stated maximum speed.
Initial Tool Set Up/Assembly Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Safety Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. Note: This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
TO PREVENT SERIOUS INJURY FROM EXPLOSION: Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool. 2. Attach an air hose to the compressor's air outlet. Connect the air hose to the air inlet of the tool. Other components, such as a coupler plug and quick coupler, will make operation more efficient, but are not required.
Description Non-lubricated Tools A Air Hose Filter Regulator Lubricator (optional) Coupler and Plug Leader Hose (optional) Air Cleaner / Dryer (optional) Air Adjusting Valve (optional) Maintenance A B C D E F G H Operation Lubricated Tools B B C C A A E E F H Connects air to tool Prevents dirt and condensation from damaging tool or workpiece Adjusts air pressure to tool For air tool lubrication Provides quick connection and release Increases coupler life Prevents water vapor from damaging w
Item 60615 For technical questions, please call 1-800-444-3353.
Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Safety Inspect tool before use, looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.
Workpiece and Work Area Set Up 4. There must not be hazardous objects (such as utility lines or foreign objects) nearby that will present a hazard while working. Maintenance Operation Setup 2. Route the air hose along a safe route to reach the work area without creating a tripping hazard or exposing the air hose to possible damage. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working. 3.
General Operating Instructions Polishing Safety 1. If an automatic oiler is not used, add a few drops of Pneumatic Tool Oil to the airline connection before use. Add a few drops more after each hour of continual use. 2. Make sure the surface to polish has been thoroughly washed, and is free of dust, dirt, oil, grease, etc. 3. Place a clean Foam Pad (sold separately) securely onto the Backing Pad. 2. Apply about two tablespoons of wax (not included) evenly on the clean Foam Pad.
. To prevent accidents, after use, release the Throttle, detach the air supply then safely discharge any residual air pressure in the tool. Clean external surfaces of the tool with clean, dry cloth, and apply a thin coat of tool oil. Then store the tool indoors out of children’s reach. Sanding 2. Make sure that the surface to be sanded is wiped clean of all dirt and debris, especially that of previous courser sanding sessions, which will scratch the surface of a finer grit sanding session. 3.
User‑Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician. Safety TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn off the tool, detach the air supply, safely discharge any residual air pressure in the tool, and release the throttle and/or turn the switch to its off position before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment.
Troubleshooting Decreased output. 1. Not enough air pressure and/ or air flow. Likely Solutions 1. Check for loose connections and make sure that air supply is providing enough air flow (CFM) at required pressure (PSI) to the tool's air inlet. Do not exceed maximum air pressure. 2. Clean around Throttle to ensure free movement. 3. Lubricate using air tool oil according to directions. 2. Obstructed Throttle. 3. Incorrect lubrication or not enough lubrication. 4. Clean air inlet screen of buildup.
Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY Safety THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
Assembly Diagram 43 28 20 22 23 24 26 21 29 30 27 27 33 18 Safety 42 32 14 16 13 19 12 11 28 29 1 3 5 4 2 15 7 10 45 9 35 36 37 38 39 40 41 34 Operation 8 6 Setup 17 Record Product's Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Maintenance Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
