BRAKE FLUID EXCHANGER 92923 ASSEMBLY AND OPERATING INSTRUCTIONS ® 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com Copyright© 2005 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
Specifications Item Functions Working Air Pressure Air Inlet Tank Fluid Capacity Pressure Regulator Pressure Gauge Drain Tubes Brake Fluid Filler Hose Overall Dimensions Collection Bottles Weight Accessories Description Remove and replace fluid from most types and models of vehicle brake systems, Also removes trapped air. 10 to 30 PSI; 40 PSI Max.; Consumption: 4.5 CFM@30 PSI 1/4” – 18 NPT 1.32 Gallons (5.
5. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool and do not use this tool for a purpose for which it was not intended. 6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts.
17. Maintenance. For your safety, service and maintenance should be performed regularly by a qualified technician. Note: Performance of this tool may vary depending on variations in air pressure and compressor capability. Brake Fluid Exchanger Safety Precautions Caution: This equipment is designed to be operated by qualified and trained personnel.
16. Some brake pads contain asbestos. Asbestosis, a chronic lung inflammation, can result from prolonged inhalation of asbestos particles. Accordingly, wear appropriate ANSI approved respiratory devices and proper protective clothing when working near any brake pads. 17. Always keep brake fluid from contacting the vehicle’s paint finish. Brake fluid will damage the paint finish on vehicles.
CONNECT TO THE QUICK CONNECTOR (14) ON THE BRAKE FLUID EXCHANGER Controls and Indicators Air Hose Quick Connector (14) Air Connector Ball Valve (15) Fluid Hose (20) Pressure Gauge (23) Add Brake Fluid Here Pressure Adjust Valve (16) Tank Cap (2) Air Release Ball Valve (15) Air Release Safety Valve (18) Bleeding Brakes and Adding New Fluid WARNING: The vehicle engine must never be started in a closed garage, or any other sealed structure.
5. Secure the Adapter Lid to the Master Cylinder. 6. Unscrew and remove the Tank Cap (2), then pour in the appropriate amount of new brake fluid. Refer to the vehicle manufacturer’s service manual for the correct amount and type of fluid. Screw in the Tank Cap (2) tightly. 7. Insert the Fluid Hose (20) Quick Connector (21) onto the temporary Master Cylinder Adapter Lid. Make sure that it’s Ball Valve (15) is in the closed position (sideways to the direction of the Fluid Hose). 8.
15. Remove the Used Fluid Bottles or Clear Rubber Tubes connected to the brake cylinder and return screws to the drain holes. 16. Empty the Used Fluid Bottles into a fluid recycle tank, or in other bottles for proper disposal 17. Repeat steps 8 through 15 for the front brake cylinders. 18. When the fluid transfer of the front brake cylinders is complete, turn the Ball Valve (15) on the Master Cylinder to the Off (sideways) position, and remove the Fluid Hose (20) from the Master Cylinder Lid.
Brake Fluid Exchanger Parts List Part Description Qty Part Description 1 Handle Bar (Steel) 1 13 Nut 2 Cap, Tank 1 14 Air Inlet Connector (Female) 17 Valve,1/ 3 O-Ring 1 15 Ball 4 Tank, Upper Half 1 16 Pressure Regulator 5 Bolt 13 17 1/ 4" Qty 4" Connector 1 3 1 1 6 Diaphragm 1 18 Safety Valve, Air Release 1 7 Tank, Lower Half 1 19 4-Way Connector 1 8 1/ "-1/ " Connector 8 4 1/ " Connector 8 1 20 Oil Deliver y Tube (3m) 1 1 21 Quick Coupler, SF20 1 1 22 3-W
Adapter Kit Parts List PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.
