Product manual

Page 17SKU 38471
For technical questions, please call 1-800-444-3353.
MAKING INDIVIDUAL LETTERS OF THE ALPHABET
Directions and tips for creating each letter of the alphabet are included in the
following section. The information given is based on use of 3/16” flat stock,
and a 1” max. width. The letters created by using these steps are six (6”) high
and 1” deep.
When creating each letter make certain that you use hot-rolled mild steel. Aluminum can also
be used.
The steps are fairly precise, but as with all bending functions you may create you own unique designs and
measurements through trial and error. Use a scrap piece of metal for practice prior to creating the actual
workpiece.
Use a protractor to measure each angle.
To make the following letters use the Right Angle Bend Attachment (#7) for each bend.
Tip: Always double check the measurements on each angle you bend.
Note: Use the Stop or Adjustable Stop for repeated bends at the same angle.
Note: After each letter has been formed, smooth away any sharp edges using a grinder or by sand-
ing.
The Letter “A”
Two blanks are required for this letter:
• 14”long
• 3-1/2”long
Using chalk, mark off six inches (6”). Mark off two inches (2”), and then another six inches (6”).1.
Set the Right Angle Bend Attachment into place.2.
Set the stock in the Bender so that the Right Angle Bend Attachment will bend at the first 3.
chalk mark. Bend to 76°.
Make a bend at the second chalk mark. Bend to 76°. 4.
Weld the 3-1/2” blank into place about half-way between the legs to finish forming the letter “A”. 5.
6” 6”2”
1st Bend
2nd