Product manual

Page 19SKU 38471
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The Letter “D”
Two blanks are required for this letter:
• 12-1/2”long
• 6”long
Step 1) Using long blank, mark off 3” in from each side. Then measure in and mark off 1-1/4” on each
side.
Step 2) Make a bend to 45°at the first chalk mark. Slide the stock to the second
mark and bend to 45°.
Step 3) Pull out the stock and insert the opposite end. Repeat step 2.
Step 4) Make certain that both ends of the “D” are equal.
Step 5) Weld on the 6” piece to form the spine of the letter.
The Letter “E”
Two blanks are required for this letter:
• 14-9/16”long
• 2-1/2”long
Step 1) Using the long blank, mark off 4-1/2” in from each side.
Step 2) Make a bend to 90° at the first chalk mark.
Step 3) Take out the stock and insert the other end. Make a bend to 90° at the first chalk mark.
Step 4) Make certain that the top and bottom of the “E” are parallel.
Step 5) Weld on the 2-1/2” piece at the center of the E.
Step 6) Smooth away any sharp edges using a grinder or sanding.
1st Bend
2nd
3rd
4th
1st Bend
2nd
3”
1-1/4”
3”
1-1/4”
4-1/2”4-1/2”