Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide.
Table of Contents Safety.......................................................... 2 Maintenance............................................... 14 Setup........................................................... 6 Parts List and Diagram............................... 20 Specifications.............................................. 6 Warranty..................................................... 23 Safety Operation.....................................................
8. Use only lubricants and fuel recommended in this manual. 9. Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company and a qualified electrician if intending to use the generator for back up power. 10.
Operating Precautions (cont.) 16. Connect the Generator only to a load or electrical system (120 volt or 240 volt) that is compatible with the electrical characteristics and rated capacities of the Generator. Safety 17. Insulate all connections and disconnected wires. 29. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication. 18. Guard against electric shock.
b. Turn the engine switch to its “OFF” position. c. Allow the engine to completely cool. d. Then, remove the spark plug cap from the spark plug. 2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards. 3. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut, abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Functional Description Specifications Safety Rated Output Generator Phase Electrical Receptacle Displacement Engine Type Cooling System Type Capacity Fuel Engine Engine Oil Type SAE Setup Capacity Run Time @ 50% load Spark Plug Operational Volume Available accessories 120/240V~, 60Hz 3,200 Watts (4,000 max) Single Two 3-Prong, duplex NEMA #5-15 120V One 4-Prong, NEMA #L14-30 twistlock 120V/240V One DC Outlet 12VDC 212cc Horizontal Single Cylinder 4 stroke OHV Forced air cooled 87+ octane unleaded ga
Components and Controls (cont.) i O ON OFF 3. Circuit Breakers: The circuit breaker protects the Generator from overloading. The rating of the breaker and the load it protects are marked near the breaker. Should any of the Circuit Breakers trip, the Generator will stop the electricity output. If this happens, unplug all loads from the Generator. Allow the Generator to cool down. Then, press the tripped Circuit Breaker, restart the Engine, and re-attach loads.
Initial Tool Set Up/Assembly Safety Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To prevent serious injury: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required.
Generator Pre-Start Checks (cont.) CAUTION! Do not run the engine with too little oil. The engine will be permanently damaged. Checking and Filling Fuel WARNING! To prevent serious injury from fire: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 2. Unscrew and remove the Fuel Cap. 3.
Starting the Engine Safety 1. To start a cold engine, move the Choke to the CHOKE position. To restart a warm engine, leave the Choke in the RUN position. 2. Open the Fuel Valve. Setup 3. Turn the Engine Switch to ON. i ON O Operation 4. Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly.
Connecting Electrical Loads Familiarize yourself with the engine controls, power panel and how to start the engine before using the generator. Calculate the wattage of the products you will use with the generator and verify that the generator can handle the 0 1,00 0 total load. 0 WARNING! Connect only properly wired plugs to the generator. A plug that is spliced onto a different cord may be hazardous. Only a qualified electrician should wire a plug onto a cord.
Calculating Total Wattage of Devices Used with the Generator Safety Before using the Generator, check that the products you want to plug into the unit are below the rated and maximum wattage ratings of the Generator. Use the Wattage Calculation Table below, and the watts listed on your products, to help calculate multiple wattage totals. Wattage Estimate Charts Note: Wattages listed below are estimates for that type of equipment only. Check nameplate wattages on all loads before connecting to Generator.
Stopping the Engine in an Emergency To stop the engine in an emergency, turn the Engine Switch off. O OFF Safety i NOTICE: Generator shut-off under load may damage the generator and attached equipment. Stopping the Engine Under Normal Conditions Setup 1. Before turning off the Engine, turn off all electrical loads, then unplug them. 2. Turn the Engine Switch off. i OFF Operation O Maintenance 3. Close the Fuel Valve.
User‑Maintenance Instructions Procedures not specifically explained in this manual must be performed only by a qualified technician. Safety To prevent serious injury from accidental operation: Turn the Power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. To prevent serious injury from equipment failure: Do not use damaged equipment.
WARNING! To prevent serious injury from fire: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. 1. Clean the Fuel Cap and the area around it. 4. Replace the Fuel Cap. 2. Unscrew and remove the Fuel Cap. 5. Wipe up any spilled fuel and allow excess to evaporate before starting engine.
Air Filter Element Maintenance 1. Remove the air filter cover and the air filter elements and check for dirt. Clean or replace as described below. Safety 2. Cleaning: • For “paper” filter elements: To prevent injury from dust and debris, wear ANSI-approved safety goggles, NIOSH‑approved dust mask/respirator, and heavy-duty work gloves. In a well‑ventilated area away from bystanders, use pressurized air to blow dust out of the air filter. If this does not get the filter clean, replace it.
Storage 1. CLEANING: Wait for engine to cool, then clean engine with dry cloth. NOTICE: Do not clean using water. The water will gradually enter the engine and cause rust damage. Apply a thin coat of rust preventive oil to all metal parts. c. Open the fuel valve. After all fuel has drained, reinstall the drain bolt and sediment cup (if equipped). Tighten securely. 3. Lubrication: a. Change engine oil. b. Clean out area around spark plug.
Troubleshooting Problem Engine will not start Possible Causes Probable Solutions Safety Fuel Related: Fuel Related: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank and open fuel valve. 2. Choke not in CHOKE position, cold engine. 2. Move Choke to CHOKE position. 3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel system. Replace components damaged (E15, E20, E85, etc.) by ethanol. Use fresh 87+ octane unleaded gasoline only.
Troubleshooting (cont.) Engine stops when under heavy load Engine knocks 1. Check wire connections. 2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4. Old or low quality gasoline. 4. Use only fresh 87+ octane unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Incorrect compression. 5. Diagnose and repair compression.
Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY Safety The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product.
Parts List (cont.) 1 1 2 5 1 2 2 1 4 4 4 4 1 1 2 1 1 2 1 1 8 2 2 4 4 4 2 1 1 2 1 2 1 1 1 1 Part 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 137A 138A 139A 140A 141A 142A 143A 144A Description Panel Subassembly, Control Motor Assy.
Page 22 5 For Pump technical questions, please call 1-800-444-3353. For Engine technical questions, please call 1-800-520-0882.
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-444-3353. Harbor Freight Tools Emission Control Defects Warranty Provisions 1.
