HI 3000 Series Operation and Installation Manual Hardy Process Solutions Document Number: 0596-0258-01 Rev P
Local Field Service Hardy has over 200 field technicians in the U.S., and more positioned throughout the world to assist you in your support needs. We also have factory engineers who will travel to your facility anywhere in the world to help you solve challenging applications.
i Table of Contents Table of Contents Table of Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -i Table of Illustrations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I Communications Installation & Operation - - - - - - - - - - - - - - - - - - - Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - DeviceNet™ - - - - - - - - - - - - - - - - - - - - - - - - Hardy Control-Link TCP/IP (Ethernet) - - - - - - - - - - - PRS-232 S
HI 3000 Series User Guide ControlNet Option Card Installation - - - - - - - - - - - - - - - - Removing the ControlNet Option Card - - - - - - - - - - - - - - ControlNet Connection and Setup - - - - - - - - - - - - - - - - Hardware Requirements: - - - - - - - - - - - - - - - - - - Software Requirements: - - - - - - - - - - - - - - - - - - - Setting the ControlNet Node Address from the Front Panel - - Activating ControlNet and Setting the ControlNet Node Address from the Web Page - - - - - - - - - - - - - - -
iii Table of Contents PROFIBUS-DP Network Setup - - - - - - - - - - - - - - - - - - - - - - Initialization Process - - - - - - - - - - - - - - - - - - - - - - - - - - - Profibus-DP .
HI 3000 Series User Guide About Help - - - - - - - - - - - Front Panel Display - - - - - - - Button Functions - - - - - - - - Start Button - - - - - - - - - Stop Button - - - - - - - - - Help Button - - - - - - - - - Station Button - - - - - - - - Buttons Button - - - - - - - - Setup/3/DEF Button - - - - - Test/9/WXYZ Button - - - - - Setting the IP Address - - - - - - - - Installing the HI 3001 - - - - - - - - Selecting an Instrument on the Network Software Downloads for HI 3000 Series Glossary of terms I
I Table of Illustrations Table of Illustrations Communications Cabling Installation & Operation - - - - - - - - - - - - - - - - - - - - - - - FIG. 1 CONTROLNET ARCHITECTURE - - - - - - - - - - - - - - FIG. 2 ETHERNET/IP™ NETWORK - - - - - - - - - - - - - - - - - FIG. 3 TERMINATING SWITCH FOR TERMINATING LAST MODULE FIG. 4 REMOTE I/O OPTION CARD - - - - - - - - - - - - - - - - FIG. 5 REMOTE I/O/SLIDE INTO OPTION SLOT #0 - - - - - - - - - FIG. 6 REMOTE I/O OPTION CARD INSTALLED - - - - - - - - - - FIG.
HI 3000 Series Operation and Installation FIG. 52 REAR PANEL CONTROLNET CONNECTORS AND LEDS - - - FIG. 53 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - FIG. 54 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - FIG. 55 OPTIONS/SELECTING CONTROLNET I/O - - - - - - - - - - - FIG. 56 CONTROLNET I/O MENU/SETTING NODE ADDRESS - - - - - FIG. 57 HOME PAGE/SELECTING CONFIGURATION - - - - - - - - - FIG. 58 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - FIG.
III Table of Illustrations FIG. 101 CONFIGURATION - HARDY CONTROL-LINK/INSTRUMENT SELECTION PULL DOWN LIST - - - - - - - - - - - - - - - - - - - - - FIG. 102 CONFIGURATION PAGE WITH INSTRUMENTS NOT ASSIGNED A NODE ADDRESS - - - - - - - - - - - - - - - - - - - - - FIG. 103 SELECTED INSTRUMENT WITH IP ADDRESS IN IP ADDRESS FIELD - - - - - - - - - - - - - - - - - - - - - - - - - - - FIG. 104 HI-3010 (IP ADDRESS 192.168.110.68) ASSIGNED TO NODE 0 FIG.
HI 3000 Series Operation and Installation FIG. 150 CONFIGURATION MENU/SELECTING SETUP - - - - - - - - FIG. 151 CONFIGURATION MENU/SELECTING OPTIONS - - - - - - - FIG. 152 OPTIONS/SELECTING PROFIBUS I/0 - - - - - - - - - - - - - FIG. 153 PROFIBUS I/0 MENU/SELECTING THE NODE ADDRESS - - - FIG. 154 SELECTING CONFIGURATION FROM THE HOME PAGE OF THE HI 3000 INSTRUMENT - - - - - - - - - - - - - - - - - FIG. 155 CONFIGURATION PAGE/SELECTING OPTIONS - - - - - - - FIG.
V Table of Illustrations PROTOCOL SETTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - FIG. 193 PROTOCOLS DEFINITION DIALOG BOX/CREATING PROTOCOL NAME AND DESCRIPTION - - - - - - - - - - - - - - - - - FIG. 194 PROTOCOL DEFINITION/BINARY FORMATS PAGE - - - - - - FIG. 195 PROTOCOLS DEFINITION - - - - - - - - - - - - - - - - - - - FIG. 196 PROTOCOL SETTINGS WITH NEW PROTOCOL DEFINITIONS - FIG. 197 SELECTING TOPICS ICON - - - - - - - - - - - - - - - - - - - FIG.
HI 3000 Series Operation and Installation FIG. 246 WINDOWMAKER/ADD ACCESS NAME DIALOG BOX - - - - FIG. 247 WINDOWMAKER/SELECTING TAGNAME DICTIONARY - - - FIG. 248 WINDOWMAKER/CREATING A TAG NAME - - - - - - - - - FIG. 249 WINDOWMAKER/SELECT TAG DIALOG BOX/SELECTING IPS FIG. 250 NEWLY CREATED WINDOW - - - - - - - - - - - - - - - - FIG. 251 WINDOWMAKER/SELECTING RUNTIME - - - - - - - - - - FIG. 252 WINDOWMAKER/RUNTIME VALUE - - - - - - - - - - - - - FIG.
VII Table of Illustrations ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT/WORD 4 (EFO4) - - - - - - - - - - - - - - - - - - - - - - - FIG. 288 GROSS WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - FIG. 289 SELECTING AN EXPANDED MAP - - - - - - - - - - - - FIG. 290 EXPANDED MAP DIALOG BOX - - - - - - - - - - - - - FIG. 291 I/O CONFIGURATION/ADDING A NEW MODULE - - - - FIG. 292 SELECT MODULE TYPE - - - - - - - - - - - - - - - - FIG.
HI 3000 Series Operation and Installation FIG. 333 CONFIGURATION - SECURITY/SELECTING SECURITY LEVEL FOR A MENU - - - - - - - - - - - - - - - - - - - - - - FIG. 334 CONFIGURATION - SECURITY/PARAMETERS SET FOR SECURITY LEVELS - - - - - - - - - - - - - - - - - - - - - - - FIG. 335 LOGGING ON/ENTERING USER NAME - - - - - - - - FIG. 336 LOGGING ON/ENTERING PASSWORD - - - - - - - - FIG. 337 LOGGING ON/STATUS DISPLAY - SECURITY LEVEL HI FIG. 338 LOG ON/ENTER NETWORK USER ID AND PASSWORD FIG.
1 Communications Installation & Operation COMMUNICATIONS: INSTALLATION & OPERATION Overview Hardy Control-Link TCP/IP (Ethernet) The HI 3000 Series of instruments provide the user total monitoring and instrument control via HI 3000 instruments’ built-in and optional connectivity which includes: All HI Series 3000 instruments are designed with a selectable 10/100 base T Ethernet connection which links your PC to an embedded web server in the instrument.
HI-3000 Series Operation and Installation dard on many Allen-Bradley programmable controllers. Setting each address and baud rate in the instrument, connecting three wires, and writing some ladder logic is all that is needed to begin communicating weighing parameters to and from an HI 3000 Series controller. 2 *.
3 Communications Installation & Operation EtherNet/IP™ EtherNet/IP, short for Ethernet Industrial Protocol, is an open industrial networking standard that takes advantage of commercial, off-the-shelf Ethernet communication chips and media. Ethernet technology, enables the user to access device-level data from the Internet.The Ethernet/IP networking standard supports both implicit messaging (real-time I/O messaging) and explicit messaging (message exchange).
HI-3000 Series Operation and Installation • • • • NOTE: Evaluating Totalized Weight Check Weighing Weight Level Alarming Condition Monitoring 4 are connected one to another in a series. The first and last Remote I/O module must be terminated. Step 1. The Terminating Switch is accessible from the rear of the HI 3000 Series Module. (See Fig.
5 Communications Installation & Operation Connector Pin Out Option Slot 1 Option Slot 0 Screw Terminal (3-pin) Description 1 Blue 2 Shield 3 Clear TABLE 1: SCREW TERMINAL (3-PIN) PIN OUT LED Indicators FIG. 5: REMOTE I/O/SLIDE INTO OPTION SLOT #0 LED Step 3. Push the Remote I/O card up against the back plane and gently press until the card connector seats in the back plane connector. Step 4.
HI-3000 Series Operation and Installation • Step 2. Push the up or down arrows until the cursor is next to “OPTIONS”. (See Fig. 8) You can set the rack address in one of two ways. 1. 2. • FIG. 8: CONFIGURATION MENU/SELECTING OPTIONS Step 3. Press the Enter button. The Options submenu appears with Remote I/O selected. (See Fig. 9) Step 4. If the cursor is not in front of Remote I/O, push the up arrow until the cursor is aligned with Remote I/ O. Step 5. Press the Enter button.
7 Communications Installation & Operation Step 15. Press the Enter button to save the setting. Step 16. Press the down arrow button until the cursor is in front of Last Quarter. Step 17. Press the right or left arrow buttons to toggle between NO and YES. If the module is in the last quarter select YES. If the module is not in the last quarter select NO. Make sure you make the correct selection each time. Remote I/O Configuration Procedures from the Web Page Step 1.
HI-3000 Series Operation and Installation 8 Step 6. To Select the Rack Size, click on the Rack Size pull down menu. (See Fig. 17) FIG. 18: REMOTE I/0 CONFIGURATION/ SELECTING QUARTER FIG. 17: REMOTE I/O CONFIGURATION/ SELECTING RACK SIZE Step 7. Click on the Rack Size of this module. The choices are: • • • • NOTE: 1/4 quarter (Can start at 1,2,3,4)* 1/2 half (Can start at 1,2,3)* 3/4 three quarter (Can start at 1,2)* FULL (Can start at 1)* Step 9.
9 Communications Installation & Operation Discrete Remote I/O Mapping 1. NOTE: 2. The input and output tables on the HI 3010 device always start with word 0, regardless of where the words end up in the PLC tables. In the HI 3030 Byte 0 of Word 0 is reserved and cannot be used. RSO45=HFI3 (This maps the Net Weight in lbs into a short int at word 13, RO) CMD0=RSI0 (This indicates there is a command in the RIO in-table word 0.
HI-3000 Series Operation and Installation User sets: HSO5=RS141 Meaning - Number of Fills = RIO Short Input word 41. User Writes:CMD0=RSI0 Meaning - There is a command at RIO in-table word 0. PLC puts into its Output file (assuming HI3000 is at 1st ¼ rack 2): SWMNNNNN O:020: 11001001 00000000 Mapping Mapping is used to: 1. 2. 3.
11 Cabling Installation CABLING: INSTALLATION General Introduction to Cabling This section pertains to unpacking the instrument and installation of the Power, Load Cells, DeviceNet and Ethernet Cables. For more detailed installation information please refer to the HI 3000 Series Service Manual. For specification information please read the HI 3000 Series Service Manual.
HI-3000 Series Operation and Installation • • • 1 2 3 4 5 Gnd SIG+ SEN+ EXC+ 12 Green BLUE RED Step 1. Remove the factory installed jumper from the terminal block if you are connecting an 8 wire cable from the junction box. Step 2. Connect the cable (Recommended load cell cable: Hardy Instruments Prt. # 6020-0001) wires to the Channel 1 terminal block according to the cable color chart. FIG. 22: DRY CONTACT WIRING DIAGRAM NOTE: Step 3.
13 Cabling Installation NOTE: NOTE: Line LINK T/R Printer/Display Channel 1 Ethernet SMM If you have one load point you must plug it into Channel 1. If you have more than one load point you must make sure that you plug one of the load points into Channel 1.
HI-3000 Series Operation and Installation • • 14 Do not repeat any IP addresses used on your network. Make sure that you enter integers before the periods between values. Do not leave any periods out of the address. Bad address: 153.956.124 Correct address: “159.236.456.25”. FIG. 27: CONFIGURATION MENU/SELECTION SETUP Step 3. Push the up or down arrows until the cursor is next to “SETUP”. (See Fig. 27) Step 4. Press the Enter button. The Setup Submenu appears. (See Fig. 28) FIG. 28: SETUP MENU Step 5.
15 Cabling Installation • • • • • On the CD is a folder called Web-Link. Open the Folder to get this File “IPSetup.exe” When saving the file from our Web Site, save it to this folder. Load “IPSetup.exe” on your hard drive. Double click on “IPSetup.exe”. The IP Setup Dialog box appears. (See Fig. 34) FIG. 32: WEB PAGE Setting the IP Address for the Blind Remote FIG. 34: IP SETUP MENU Since the Blind Remote does not have a keypad you will have to set the IP Address by via the Ethernet (TCP/IP).
HI-3000 Series Operation and Installation Step 7. Click on the Set button. The old address will disappear. Step 8. Reset the HI 3000 Instrument by cycling the power off and on. Step 9. Press the Search Again button. The new address appears in the Select a Unit field. (See Fig. 36) • • CAN+ V+ 16 White Red Step 1. Connect the Cable to the connector using the color code. Step 2. Connect the cable connector to the DeviceNet connector at the rear panel. (See Fig. 37) For HI 3010 Only Step 1.
17 Cabling Installation Step 7. Use the up or down arrow to move the cursor in front of “Baud Rate”. (See Fig. 40) Step 8. Use the left or right arrows to move through the Baud Rate list. There are 3 baud rates to choose from: 125 K 250K 500K CONFIGURATION MENU CALIBRATION > OPTIONS I/ O MAPPING -> -> -> FIG. 43: CONFIGURATION MENU Step 9. Once you have made the Baud Rate selection press the Enter button to set the parameter in the instrument. Step 10.
HI-3000 Series Operation and Installation 18 Option Slot 1 Option Slot 0 FIG. 46: DEVICENET/SELECTING NODE ADDRESS Step 11. When you have selected the correct node number for the HI 3000 instrument, press the Enter button. Step 12. Press the Exit button until you are back to the standby display. ControlNet Option Card Installation CAUTION: MAKE SURE THAT YOU USE AN ANTI-STATIC STRAP WHEN INSTALLING THE CONTROLNET OPTION CARD. Step 1.
19 Cabling Installation Four versions of Network Taps provide flexible mounting options: "Y", "T", straight or 90° elbow (right angled). FIG. 50: CONTROLNET CABLE ASSEMBLIES Hardy ControlNet Card. ControlNet Cable with BNC Connectors on both ends. 7 8 9 7 8 9 5 6 • • O 1 4 Hardware Requirements: Changing the rotary switches to an address other than 0, 0 - ControlNet will not work. (See Fig. 51) O 1 2 3 ControlNet Connection and Setup NOTE: 2 3 Step 1.
HI-3000 Series Operation and Installation 20 Step 3. Connect the cable connector to the BNC connector on the ControlNet Module or the BNC connector on the ControlNet Interface card in your PC. Setting the ControlNet Node Address from the Front Panel Step 1. At the front panel click on the Setup/3 button. The Configuration Menu appears. (See Fig. 53) FIG. 56: CONTROLNET I/O MENU/SETTING NODE ADDRESS FIG. 53: CONFIGURATION MENU/SELECTING SETUP Step 2.
21 Cabling Installation FIG. 60: CONTROLNET PAGE/ACTIVATING CONTROLNET FIG. 58: CONFIGURATION PAGE/SELECTING OPTIONS Step 4. Click on the Communication pull down menu. Step 5. To activate communications click on YES. To deactivate communications click on NO. Since you want to activate communications, click on YES. Step 2. Click on Options. The Options page appears. (See Fig. 59) FIG. 59: OPTIONS PAGE/SELECTING VIEW CONTROLNET CONFIGURATION Step 3. Click on View ControlNet Configuration.
HI-3000 Series Operation and Installation Color Frequency Red/Green - 22 Description See Table 5 TABLE 6: LED 3 - LED CHANNEL B Color Frequency Green Steady on A connection is opened against the ControlNet Module Off - No connection is opened TABLE 7: LED 4 - MODULE OWNED FIG. 62: CONTROLNET CONFIGURATION/ENTERING NODE ADDRESS Step 8. Click on the Set Parameters button to save the settings. Step 9.
23 Cabling Installation ware which overwrites any and all dip switch settings. Step 1. Position the EtherNet/IP Option Card with the back plane connector facing Option Slot #0 or Option Slot #1. (See Fig. 63) FIG. 63: ETHERNET I/P/OPTION CARD Step 2. Slide the EtherNet/I/P Option Card into Slot #0. (See Fig. 64) FIG. 65: ETHERNET/IP OPTION CARD INSTALLED Step 5. Tighten the screws until the EtherNet I/P panel is snug. Do not overtighten. Recommended 10 inch/ lbs torque. Step 6.
HI-3000 Series Operation and Installation CONFIGURATION MENU CALIBRATION > OPTIONS I/ O MAPPING Step 11. -> -> -> Step 12. Step 13. FIG. 66: CONFIGURATION MENU/SELECTING OPTIONS Step 3. Press the Enter button. The Options submenu appears. (See Fig. 67) Step 4. If the cursor is not in front of Ethernet/IP I/O, push the down arrow until the cursor is aligned with EtherNet/IP I/O. Step 5. Press the Enter button. The EtherNet/IP I/O Menu appears. (See Fig.
25 Cabling Installation Step 6. Type in the new IP address. Step 7. If necessary repeat steps 6 & 7 for the Network Mask and Gateway. Step 8. Click on the Set Parameters button to save the parameters. Step 9. Click on the left arrow or the word “home” at the bottom of the page to return to the Home Page. LED Status Indicators RJ 45 Connector 1 2 3 Dip Switches 4 5 6 7 LED 1 LED 2 8 ON LED 4 FIG. 70: CONFIGURATION PAGE/SELECTING OPTIONS LED 3 FIG.
HI-3000 Series Operation and Installation State Summary Description Steady Red Major Fault A major internal error has been detected Flashing Green/Red Self-Test The module is performing a power on self test 26 Step 4. Use a phillips head screw driver and install the two (2) screws that fasten the Profibus card panel to the HI 3000 Instrument Chassis. Step 5. Tighten the screws until the Profibus panel is snug. Do not overtighten.
Cabling Installation A trade off between the longest length of Trunk and Drop cable that can be used and the selected data transfer speed. Baud rate selection The available number of network nodes. The total overall length of the Trunk Line. The type of cable used for the Trunk Line. The sum total length of all individual drop lines. Cable Specification The specifications for Profibus standard Type A cable are provided in Table 8.
HI-3000 Series Operation and Installation LED Indicators • 1 2 4 3 LED State The LED indicates certain faults on the fieldbus side. Indicates Off -No diagnostics Present -No power to the module. Flashing Red 1 Hz Bus is Off-Line. Fieldbus Config Error running bit set in AnyBus status Flashing Red 2 Hz Error in parameter data. Fieldbus Config Error bit set in AnyBus status Flashing Red 4 Hz Error in initialization of the Profibus communication ASIC.
29 Cabling Installation Electrical Connection Step 1. If you are using a current output (4-20 milliamp) connect the positive and negatives wires to the -I and +I pins. (See Fig. 80) Output 1 I+ V+ 2AN I- V- Sh ield I+ V+ I- V- Sh ield Voltage Current Output 2 FIG. 78: ANALOG OUTPUT OPTION 2AN NOTE: You can only use Option Slot #1 if either the RIO Option or the ControlNet Option cards are installed. FIG. 80: ANALOG ELECTRICAL CONNECTIONS Step 2.
HI-3000 Series Operation and Installation 30 The HI 3000-RC comes standard with the following parts: • • • • • • NOTE: (1) Rear Cover (1) Rear Cap Gasket (4) Machine Screws, Panhead, #6-32 x.38L (1) NEMA 4, 1” Plug (2) Cord Grip, PG-11 THD (2) Hex Nuts, PG-11 THD, 26 mm Dia. To purchase additional NEMA 4 plugs, hex nuts and Cord Grips contact your local Hardy Representative. NEMA 4 Plug FIG. 82: INSTALLING NEMA 4 PLUG Installing the Cord Grip Assemblies Step 1.
31 Cabling Installation Hex Nut Cord Grip Cord Grip Assembly FIG. 84: CORD GRIP INSTALLED • • Use a box end wrench to hold the cord grip assembly nut so that it doesn’t move when tightening the Hex Nut. Use a box end wrench to tighten the Hex Nut until the Cord Grip assembly is snug against the rear cover. Do not over tighten. FIG. 85: INSTALLING THE HEX NUT ONTO THE CORD GRIP ASSEMBLY • Step 2.
HI-3000 Series Operation and Installation 32 FIG. 88: ALIGNING THE REAR COVER TO THE CHASSIS FIG. 87: INSTALLING CABLES IN THE CORD GRIP ASSEMBLY NOTE: When installing a BNC connector to the ControlNet Option Card you must use a 90° elbow to allow sufficient room to correctly route the cable. Removing the Cord Grip Assembly • • • • • Use a box end wrench to hold the cord grip assembly nut so that it doesn’t move when loosening the Hex Nut. Use a box end wrench to remove the Hex Nut.
33 Cabling Installation NEMA 4 Plug Cables FIG.
HI-3000 Series Operation and Installation 34
35 Network Installation NETWORK: INSTALLATION About Networks The HI 3000 Series Network configurations include: • • • • • • Hardy Control-Link (Ethernet 10/100 Base T) DeviceNet ControlNet Profibus DP Ethernet/IP Modbus TCP/IP This enables the HI 3000 Series to communicate with virtually every device on the network, including PCs and PLCs.
HI-3000 Series Operation and Installation Pin Colors on one side of Cable 36 Colors on other end of Cable 2 Orange/White Green/White 3 White/Green White/Orange 4 Blue/White Blue/white 5 White/Blue White/Blue 6 Green/White Orange/White 7 White/Brown White/Brown 8 Brown/White Brown/White TABLE 18: PINOUTS FOR 10BASE T CROSSOVER CABLE Step 4. Step 5. Step 6. Step 7. Step 8. Start your computer. Click on Start. Click on Settings. Click on Control panel. The Control Panel appears.
37 Network Installation Step 18. Click on the Internet Options Icon. The Internet Explorer Properties dialog box appears. (See Fig. 96) Step 19. Make sure that the Never dial a connection is checked. Step 20. Click on OK. Step 21. Type in the IP address of the HI 3000 series instrument you are connected to and the Product Home page appears. FIG. 94: NETWORK DIALOG BOX/SELECT PROPERTIES FIG. 96: INTERNET PROPERTIES DIALOG BOX Hardy Control-Link Ethernet Network FIG.
HI-3000 Series Operation and Installation • 38 Ethernet Cables with RJ45 connectors on both ends. Step 1. Connect the Standard Ethernet cables between all the HI 3000 instruments and the hub or Switch. Step 2. Connect the a Standard Ethernet cable between the PC and the Hub or Switch. Step 3. Create an IP address for each of the HI 3000 Series instruments and the PC. (See Cabling: Installation/ Ethernet Cable Connection and Setup Section in this manual). (For the PC see Simple Ethernet Network above.
39 Network Installation FIG. 103: SELECTED INSTRUMENT WITH IP ADDRESS IN IP ADDRESS FIELD NOTE: FIG. 101: CONFIGURATION - HARDY CONTROLLINK/INSTRUMENT SELECTION PULL DOWN LIST Step 4. When you arrive at the Configuration - Hardy Control-Link page for the first time the Node address fields have “0.0.0.0” and the Instrument Name fields indicate “none found” however the instrument you are currently using is displayed in the Instrument Selection field. (See Fig. 102) Step 5.
HI-3000 Series Operation and Installation 40 FIG. 106: HI-3010 (IP ADDRESS 192.168.110.24) ASSIGNED TO NODE 1 Step 8. Continue assigning instruments to the node addresses until all the instruments you want in the table are assigned. (See Fig. 107) Step 9. Now click in the Talk check boxes to allow the instruments to communicate with each other. (See Fig. 107) FIG. 108: SAVING THE CONFIGURATION Step 11. This is an optional procedure but highly recommended.
41 Network Installation Devicenet Network Setup RSNetWorx Setup for HI 3000 Series Instruments Step 1. Download the Hardy EDS file either from the CD that came with your instrument or go to the Hardy Instruments Website to get the most current file. Put the Hardy EDS file in the Rockwell Software folder. DO NOT PUT THE EDS FILE IN THE EDS FOLDER! Step 2. Start up RSNetWorx. Step 3. Click on the Tools pull down menu. (See Fig. 110) Step 4. Click on EDS Wizard. The EDS Wizard dialog box appears. (See Fig.
HI-3000 Series Operation and Installation FIG. 114: SELECTING THE HARDY EDS FILE 42 FIG. 116: CHANGE GRAPHIC IMAGE DIALOG BOX Step 11. Click on Next. The EDS File Installation Test Results dialog box appears. (See Fig. 115) Step 12. Click on Next. The Change Graphic Image dialog box appears. (See Fig. 116) Step 13. Click on Next. The Final Task Summary dialog box appears. (See Fig. 117) Step 14. Click on Next. The main page appears with Hardy listed under Vendor. (See Fig. 118) FIG.
43 Network Installation Step 1. Double Click on the Hardy Filler Icon. (See Fig. 119) The Hardy Filler Property List appears with the General Tab selected. (See Fig. 120) Step 2. Click on the Module tab. FIG. 118: HARDWARE/VENDOR/HARDY INSTRUMENTS INC. INSTALLED Step 15. Click on the graph tab. Step 16. Click on the + sign in the box next to Hardy Instruments, Inc. The Communication Adapter folder flies out. Step 17.
HI-3000 Series Operation and Installation 44 FIG. 122: INPUT PAGE/SELECTING AUTOMAP FIG. 124: OUTPUT PAGE/SELECTING AUTOMAP FIG. 123: INPUT PAGE/INPUTS MAPPED FIG. 125: OUTPUT PAGE/OUTPUTS MAPPED Step 9. Click on the Output Tab. The Output Page appears. (See Fig. 124) Step 10. Click on the AutoMap button to Map the Outputs. (See Fig. 125) Step 11. Click on the OK button to return to the Main Menu. The Slave Mode is set.
45 Network Installation Building a Scanlist in RSNetWorx FIG. 126: GRAPH OF NETWORKED MODULES Step 1. Double Click on the Hardy Filler Icon. (See Fig. 126) The Hardy Filler Property List appears. (See Fig. 127) In Properties, you construct the Scanlist, which includes the devices that will be scanned on the network. Step 2. Click on the Scanlist tab. The Scanlist page appears. (See Fig. 128) NOTE: FIG.
HI-3000 Series Operation and Installation 46 Step 5. Click on the double arrow pointing to the Scanlist to add the devices to the scanlist. (See Fig. 129) FIG. 130: INPUT PAGE/CHANGE PARAMETERS FIG. 129: SCANLIST PAGE/SCANLIST ControlNet Network Setup Step 6. There are a few things on the scanlist page to pay attention to. • • If you want to “Automap on Add”, click on the check box to select this function. This enables the scanlist to be attempted.
47 Network Installation are still 125 words but we have adjusted for the first two words which are not available. • Output: • Assembly Instance: 150 Size: 125 Configuration: Assembly Instance: 1 Size: 0 Schedule the Network Using RSNetWorx for ControlNet Step 1. From your computer desktop double click on the RSNetWorx Icon. Step 2. From the Network Menu select New. Step 3. Check the Edits Enabled box and go Online. Step 4. The Browse the Network window appears with the list of available drivers.
HI-3000 Series Operation and Installation 48 FIG. 132: CONFIGURATION MENU/SELECTING OPTIONS Step 3. Press the Enter button. The Options submenu appears with Remote I/O selected. (See Fig. 133) Step 4. If the cursor is not in front of ControlNet I/O, push the up arrow until the cursor is aligned with ControlNet I/O. (See Fig. 133) Step 5. Press the Enter button. The ControlNet I/O Menu appears. (See Fig. 134) OPTIONS Remot e I/ O > Cont r ol Net I/ O FIG.
49 Network Installation Initialization Process To be able to add an HI 3000 Series Instrument to a ProfibusDP network, you need a PC and software such as Siemens Step 7™, Simatic Manager or equal, that allows the Profibus-DP PLC and the HI 3000 Series Instrument to exchange data. Profibus Specifications are located in the Installation and Service Manual for each HI 3000 Series Instrument. Profibus-DP .GSD File FIG.
HI-3000 Series Operation and Installation 50 Step 2. Select the Node address for the HI 3000 Series. (See below) This can be done before or after Initialization. Step 3. Cycle power, or perform the two previous steps before powering up your network. Address selection can only occur after cycling the power. Make sure that the software you use will detect the values as you have set them. CAUTION: THE ADDRESS SHOULD NEVER BE CHANGED DURING OPERATION.
51 Network Installation FIG. 143: SELECTING THE INPUT AND OUTPUT SIZE NOTE: The HI 3000 Series Input and Output Sizes are expressed in words. Many of the Profibus Network Management software Input and Output Sizes are expressed in bytes. Make sure that the Input/Output selection matches the Input and Output Sizes of the HI 3000 Series Instruments. FIG. 144: ANYBUS-S PDP APPEARS IN THE NETWORK Step 12. Click on the Down Load Icon to download the configuration to the PLC. (See Fig.
HI-3000 Series Operation and Installation 52 FIG. 148: DOWNLOADING CONFIGURATION PROMPT FIG. 146: SELECT DESTINATION MODULE DIALOG BOX Step 15. When the download is complete the HW Config dialog box should look something like this. (See Fig. 149) Step 13. Click on OK. The Select Station Address Dialog box appears. (See Fig. 147) FIG. 149: INITIALIZATION COMPLETE Step 16. Initialization is complete. Selecting the Profibus Node Address from the Front Panel FIG.
53 Network Installation Step 2. Push the up or down arrows until the cursor is next to “OPTIONS”. (See Fig. 151) Input/Output selection matches the Input and Output Sizes of the HI 3000 Series Instruments. Step 10. Press the Enter button to set the entry. Step 11. Press the down arrow button until the cursor is in front of Input Size. Step 12. Press the left or right arrows to increase or decrease the Input Size or enter the value. Step 13. Press the Enter button to set the entry. Step 14.
HI-3000 Series Operation and Installation Step 16. Click on Options. (See Fig. 155) The Configuration-Options appears listing the option cards that are installed in this instrument. (See Fig. 156) Step 23. Tap on Enter to set the entry. (See Fig. 207) Step 24. Tap on Down to move the cursor in front of Output Size. The Output and Input Sizes have a range from 0 to 122 words. The combined Output and Input Sizes cannot exceed 208 words. Step 25. Tap on Right or Left to increase or decrease the Output size.
55 Network Installation MODBUS is an application layer messaging protocol for client/server communication between devices connected on different types of buses or networks. (See Fig. 159) Modbus Application Layer Modbus on TCP TCP IP Other Other ModBus +/ HDLC Master/Slave Ethernet II/802.3 Physical Layer EIA/TIA - 232 or EIA/TIA - 485 Ethernet Physical Layer FIG. 158: MODBUS COMMUNICATION DIAGRAM It is currently implemented for the HI 3000 product line using: 1. FIG.
HI-3000 Series Operation and Installation 56 Step 8. Click on the Set Parameter button. Step 9. This procedure activates the Modbus option on in the instrument. Step 10. The HI 3000 module is Modbus enabled. (See Fig. 163) FIG. 163: MODBUS - OPTIONS/ENABLED] FIG. 164: HARDY MODBUS-LINK DISPLAY Step 11. You can now map from your client (PLC) to the HI 3000 module via Modbus. Installing Hardy Modbus-Link Step 4. Click on the Connection pull down menu. (See Fig.
57 Network Installation Step 7. Click on OK. The red “No Connection” disappears and the values at the top of the page start to change. Step 8. You are now connected from your PC to the HI 3000 module. Step 9. To verify that you have two (2) way communication do the following: • • • From the Mapping web page of the HI 3000 instrument you want to communicate with, click on the Scratchpad pull down menu. (See Fig. 169) Click on “Float Variable 4”. Click on the Select button.
HI-3000 Series Operation and Installation • • • 58 Click on Modbus Float In (MFI0). (See Fig. 171) Keep the default word 0. Click on the Select button. The Destination and Source appear in the Map: text field. (HFO4=MFI0) FIG. 173: MAPPING DISPLAY/HFO - FLOAT VARIABLES/ENTERING A VALUE FOR WORD 0 • • Click on the Enter button. Go to the Hardy Modbus-Link Display. (See Fig. 174) Minimize the Web Page, do not close the browser. FIG.
59 Network Installation FIG. 175: HARDY MODBUS-LINK DISPLAY/555.0000 APPEARS • Click on button 23, (See Fig. 176) the Read/Write Multiple Registers. The Write multiple registers display appears. (See Fig. 177) FIG. 177: HARDY MODBUS-LINK DISPLAY/ WRITER MULTIPLE REGISTERS DISPLAY • Double click on “555.0000”. (See Fig. 177) The Enter Value display appears with the value 555 which was sent from the HI 3000 module. (See Fig. 178) FIG. 178: HARDY MODBUS-LINK/ENTER VALUE DISPLAY Step 10.
HI-3000 Series Operation and Installation 60 Step 15. Go to the Mapping Display of your HI 3000 module. The value “999.0000” appears in the HFO Float Variables, word 4. (See Fig. 182) FIG. 182: MAPPING DISPLAY WITH VALUE “999.0000” RECEIVED FROM THE HARDY MODBUS-LINK CLIENT FIG. 180: HARDY MODBUS-LINK/WRITE MULTIPLE REGISTERS/SENDING NEW VALUE Step 13. Click on the Send button. A Response pop up appears indicating that the Response from the HI 3000 module was received. (See Fig. 181) Step 16.
61 Network Installation FIG. 183: OPC HETEROGENEOUS COMPUTING ENVIRONMENT OPC SERVER The Hardy OPC server is an optional communication network software package that is a configurable I/O server designed to transfer data between your data collection and display software and the Hardy HI 3000 modules. (See Fig. 233) To purchase the OPC server option, contact your local Hardy Representative or Hardy Instruments Customer Service. Installation instructions are provided with the OPC Server software.
HI-3000 Series Operation and Installation 62 FIG. 186: OMNISERVER CONFIGURATION DIALOG BOX FIG. 188: WINSOCK CONFIGURATION/ENTERING HI 3000 SETUP PARAMETERS Step 7. Click on New. Step 8. Move the cursor to the right until the flyout menu appears. Step 9. Click on Winsock Device. (See Fig. 186) The Winsock Device Configuration dialog box appears. (See Fig. 187) Step 11. Click in the Address text field. Type in the IP address of the HI 3000 device to which you want to connect. In our example we used 192.
63 Network Installation FIG. 190: HI 3000 DEVICE ICON WITH IP ADDRESS Protocol Configuration Step 1. Under Configuration, Click on the Protocols Icon. (See Fig. 190) The Protocols dialog box appears. (See Fig. 191) FIG. 191: PROTOCOLS DIALOG BOX Step 2. Click on the File pull down menu. Step 3. Click on New. Step 4. Slide the cursor to the right until the flyout menu appears. (See Fig. 191) Click on Protocols. Step 5. The Protocol Definition dialog box appears. (See Fig. 192) FIG.
HI-3000 Series Operation and Installation 64 FIG. 196: PROTOCOL SETTINGS WITH NEW PROTOCOL DEFINITIONS Step 20. Click on the Topics Icon. (See Fig. 197) The Topics page appears. (See Fig. 198) Topics Configuration FIG. 194: PROTOCOL DEFINITION/BINARY FORMATS PAGE Step 13. Click on the Two-Byte Integer pull down list. Click on “MSB...LSB”. Step 14. Click on the Four-Byte Integer pull down list. Step 15. Click on “MSB....LSB”. Step 16. Click on the “Four-Byte Float” pull down menu. Step 17.
65 Network Installation Step 4. Click on Topic. (See Fig. 198) The Topic Definition dialog box appears. (See Fig. 199) FIG. 200: TOPIC DEFINITION/VARIABLES PAGE FIG. 199: TOPIC DEFINITION DIALOG BOX/ CREATING TOPIC DEFINITION Step 12. Click on the OK button to select the Topic Definition parameters. A HardyFloat Topic Icon appears. (See Fig. 201) Step 5. Click in the Topic Name text field. Enter a descriptive name for the Topic. In our example we entered HardyFloat.
HI-3000 Series Operation and Installation 66 Step 5. Step 6. Step 7. Step 8. Click on the Data Type pull down menu. Click on Real. Click in the check box next to “Item is Read Only”. Click in the check box next to “Item is Enabled”. There now should be a check in each box. Step 9. Click on the Initial Value tab. Step 10. The Initial Value page appears. (See Fig. 205) FIG. 202: PROTOCOL PAGE/HIGHLIGHTING HARDYOPC_FLOAT FIG. 205: ITEM DEFINITION FIG. 203: PROTOCOL PAGE/SELECTING NEW ITEM Step 11.
67 Network Installation Step 19. Click in the Item text field. Step 20. This time enter “FO00”. NOTE: The first O is the letter O. The second and third 0’s are the number zero “0”. Be careful not to mix them up. You must also enter a two digit value. Step 21. Enter a description of the Item. In our example we entered “float, written to unit” without the quotation marks. Step 22. Click on the Data Type pull down menu. Step 23. Click on Real. Step 24. Click in the check box next to “Item is Read Only”.
HI-3000 Series Operation and Installation 68 FIG. 211: ITEM DEFINITION/SEQUENCE NUMBER OUT Step 33. Click on File. Step 34. Click on New. Step 35. Click on Host Message (See Fig. 212) The Host Message Definition page appears. (See Fig. 213) FIG. 212: PROTOCOL PAGE/SELECTING HOST MESSAGE Host Message Configuration FIG. 213: HOST MESSAGE DEFINITION Step 1. With the General tab selected, click in the Message Name text field. Step 2. Enter “SendData” (all one word) without the quotation marks. Step 3.
69 Network Installation FIG. 216: HI 3000 SUPPORT SITE • FIG. 214: REQUEST PAGE WITH NO REQUEST MESSAGE Step 9. On the Documentation CD that you received with your instrument, you will see two (2) OPC DPD files, “OPCFloat DPD” & “OPCMiscellaneous DPD”. When retrofitting or in the event you do not have the HI 3000 Resource CD, do the following: • From the Web Page click on the www Link, HI 3000 Series Support Site. (See Fig. 215) The Support Site Web Page appears. (See Fig.
HI-3000 Series Operation and Installation 70 Step 13. Save the DPD file in the Omniserver folder. DO NOT make a special folder for the .dpd files. Step 14. Repeat the process for the “OPCMiscellaneous DPD” file. Step 15. When you open the Omniserver application the Host Message is already configured for you. Step 16. If you do not have access to the DPD files, click in the text field and enter the following information. (See Fig.
71 Network Installation FIG. 223: CHAINS AND TRIGGERS PAGE Step 18. Click on the Trigger Point pull down list. Step 19. Click on “SendDataTrigger - Trigger to write FO00...FO62 to” to select this Trigger Point (See Fig. 223) Step 20. Click on the OK button to save the selections. FIG. 225: UNSOLICITED MESSAGE DEFINITION PAGE Step 2. Step 3. Step 4. Step 5. Click in the Message Name text field. Enter “UDP_DATA”. Click in the Description text field. Enter “UDP data, received from device” (See Fig.
HI-3000 Series Operation and Installation FIG. 227: UNSOLICITED MESSAGE DEFINITION/ RECEIVED PAGE Step 7. Click in the text field and enter the following information: (See Fig. 227) • • On the Information CD that you received with your instrument, you should have two (2) OPC DPD files. Make sure that you have copied these DPD files into the Descartes Omniserver folder as described above. If you don’t see the information in the text field download the files from the Web Site Download section.
73 Network Installation Step 3. Open Wonderware WWCLient. (See Fig. 229) WWCLient dialog box appears with the logviewer dialog box open. (See Fig. 230) FIG. 229: WONDERWARE/SELECTING WWCLIENT FIG. 232: CREATE CONNECTION DIALOG BOX Step 7. Click in the Application text field. Step 8. Enter the following: “osrvpoll” without the quotation marks. Step 9. Click in the Topic text field. Enter the Topic name you assigned to the unit to which you are connected. In our example we used “HardyFloat”. Step 10.
HI-3000 Series Operation and Installation 74 FIG. 238: WONDERWARE/OPENING WINDOWMAKER FIG. 235: ITEM DIALOG BOX Step 19. The Windows to Open dialog box appears with the Windows to Open dialog box displayed. (See Fig. 239) Step 13. Click on the Item pull down list. Select the item from the list, or type the address of one of the items you created when setting up the Protocol Item List in Omniserver. In our example we selected FI00. Step 14. Click on the pull down list to the right and select Real.
75 Network Installation Step 24. If you want to select a different color do so at this time. Step 25. Click on the OK button. A new window appears. (See Fig. 241) FIG. 243: WINDOWMAKER/SELECTING ANIMATION LINKS FIG. 241: WINDOW MAKER/CREATING A NEW WINDOW Step 26. Click on the Text tool. This is the Tool with the uppercase T on the right hand side of the display. Step 27. Click anyplace on the window. Enter a series of number symbols (i.e. ###.####) (See Fig. 242) FIG.
HI-3000 Series Operation and Installation 76 FIG. 248: WINDOWMAKER/CREATING A TAG NAME Step 40. Click on Select. The Select Tag dialog box appears. (See Fig. 249) FIG. 246: WINDOWMAKER/ADD ACCESS NAME DIALOG BOX Step 33. Click in the Access text field. Type in an Access name of your choosing. We selected Hardy. Step 34. Click in the Application Name text field. Enter “osrvpoll” without the quotation marks. Step 35. Click in the Topic Name text field. Enter the Topic Name you assigned in the Omniserver.
77 Network Installation tion you want to the Server Output Item table (FO00....FO62). First you need to set up Hardy Control Link (Ethernet TCP/IP). Adding the HI 3000 Module to the Hardy ControlLink (TCP/IP) Network Step 1. From the HI 3000 instrument Main Page, click on Configuration. (See Fig. 253) The Configuration page appears. (See Fig. 254) FIG. 250: NEWLY CREATED WINDOW Step 46. In the upper right hand corner of the screen you will find “Runtime”. (See Fig. 251) Click on “Runtime”.
HI-3000 Series Operation and Installation 78 FIG. 257: SELECTED INSTRUMENT’S IP ADDRESS APPEARS IN THE NODE 5 TEXT FIELD FIG. 255: HARDY CONTROL-LINK PAGE/ SELECTING LISTED HI 3000 MODULE IP ADDRESS Step 3. Click on the pull down list below Instrument Selection. Step 4. Click on the IP address of the instrument you are mapping. The IP address appears in the IP Address text field. Step 5.
79 Network Installation Step 13. To remove the instrument from the list. Enter 0.0.0.0 in the IP Address field and click on the Node button you want to reconfigure. Step 3. Click on “Mapping Setup”. “The Mapping Setup 1” Page appears. (See Fig. 262) Mapping Parameters to the HardyFloat Output Table Here are a few examples of mapped outputs to illustrate the mapping procedures: Step 1. Make a table of the sources you want to map.
HI-3000 Series Operation and Installation 80 appears in the Current Mappings text field. (See Fig. 265) FIG. 268: PROCESS DATA/GROSS WEIGHT CHANNEL 1 (HF14) FIG. 265: HARDY CONTROL-LINK FLOAT OUT/ WORD 0 (EFO0) SET AS MAPPING DESTINATION Step 10. Click on the Select button. “HF14” appears to the right of the assignment equals sign. Step 7. Click on the “Jump to Source Page” button. The Mapping Setup Page 2 Appears. (See Fig. 266) FIG.
81 Network Installation FIG. 272: HARDY CONTROL-LINK FLOAT OUT/ WORD 2 SELECTED AS DESTINATION Step 16. Click on the “Jump to Sources Page” button. Mapping Setup 2 appears. Step 17. Click on the Process Data pull down list. (See Fig. 273) FIG. 276: NET WEIGHT ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT Step 21. Click on the left arrow to return to Page 1. Step 22. Click on the Network pull down list and select Hardy Control-Link Float Out again. Step 23. This time type the number “4” in the Word field.
HI-3000 Series Operation and Installation 82 Step 32. This time type the number “6” in the Word field. (See Fig. 283) NOTE: Remember the Items in the Host Message on the OPC Server consist of two words. FIG. 283: HARDY CONTROL-LINK FLOAT OUT/ WORD 6 FIG. 279: MAPPING PAGE 2 SELECTING GROSS WEIGHT Step 27. Click on Gross Wt. Gross Wt appears in the Process Data field with Chan 1 to the right. Click in the Chan field and type the number “2” (See Fig. 280) Step 33. Click on the Select button.
83 Network Installation Step 37. Click on the Select button. Net Weight/Channel 2 (HFI9) appears in the Current Mappings field to the right of the Hardy Control-Link Float Out selection (EFO6) (See Fig. 287). Item # FIG. 287: CURRENT MAPPINGS/GROSS WEIGHT/ CHANNEL 2 (HFI9) ASSIGNED TO HARDY CONTROL-LINK FLOAT OUT/WORD 4 (EFO4) Step 38. Click on the Map button to map the assignment statement. (See Fig.
HI-3000 Series Operation and Installation 84 Step 3. Click on New Module. The Select Module type dialog box appears. (See Fig. 342) Assembly Instance Size 100 125 150 125 1 0 Step 14. Click on the Next button. Step 15. In the Requested Packet Interval (RPI) field use the up or down arrows to select 50 milliseconds, or double click in the field and type 50.0. (See Fig. 294) Step 16. Make sure that the Inhibit Module is not checked. FIG. 292: SELECT MODULE TYPE Step 4.
85 Network Installation Step 18. This completes the EtherNet/IP configuration for the Hardy HI 3000 Modules. Mapping Mapping is used to: 1. 2. 3. Configure local inputs and outputs of the 3000 Controller using Boolean or non-Boolean statements. Map parameters between Controllers using an Ethernet Network.
HI-3000 Series Operation and Installation 86
87 E-Mail E-MAIL: CONFIGURATION AND OPERATION Overview The HI 3000 Series instruments are configured with E-mail capability (SMTP Sender) that enables the user to send either Basic Alarm E-mails or Custom Event E-mails to remote locations on a local network, wide area network or the Internet. The E-mail capability allows the user to maintain a system update automatically listing any alarm conditions or events that occur in the weigh process or condition monitoring system.
HI-3000 Series Operation and Installation 88 SMTP Short for Simple Mail Transfer Protocol, a protocol for sending e-mail messages between servers. Most e-mail systems that send mail over the Internet use SMTP to send messages from one server to another; the messages can then be retrieved with an e-mail client using either POP or IMAP. In addition, SMTP is generally used to send messages from a mail client to a mail server.
89 E-Mail SETUP MENU Set Cl ock Devicenet > Ether net -> -> -> FIG. 300: SETUP MENU/SELECTING ETHERNET • FIG. 298: E-MAIL CONFIGURATION WEB PAGE Step 4. Click in the text field next to “Mail Server” and enter either the Mail Server name or the Mail Server IP Address. Press the Enter button. The Ethernet sub-menu appears. (See Fig. 301) ETHERNET Gate 192.168.110.1 > DNS 192.168.100.1 DHCP 10.10.10.40 FIG. 301: ETHERNET SUB-MENU Entering the Mail Server Name from the Front Panel • Step 1.
HI-3000 Series Operation and Installation • To enter the IP Addresses, press the up or down arrow buttons until the cursor is in front of Add. (See Fig. 302) • • 90 If you do not know what your account number is, contact your Network Administrator for this information. If you do not have an account number have your Network Administrator set one up. ETHERNET > Addr Mask Gate 192.168.110.55 255.255.0.0 192.168.110.1 Step 6. Click in the text field next to Return Mail Address.
91 E-Mail Step 3. In the List of Setpoints click on the setpoints you want included in the E-Mails. (See Fig. 305) You can Select All Setpoints by clicking on All Setpoints. If you want to select less than 12 setpoints, click and hold down the Ctrl (Control) button. Place the cursor over the Setpoints you want to include and left click. Step 4. Repeat this process for every Setpoint you want to include. Step 5. Repeat steps 1-4 for “Mail to Address or Group 2” and “Mail to Address or Group 3”. Step 6.
HI-3000 Series Operation and Installation PARAMETERNUMBER is the parameter number in hexadecimal format, for example Gross Weight = <2C0>. To get a list of the Parameter Numbers click on parameters. The Parameter Dump page appears listing the Parameters for the HI 3000 Series instrument you are connected to. (See Fig. 309) 92 Value between the tokens. In our example <1> refers to the Hexadecimal number for Operator ID which is 0001. Note that the Operator ID parameter number is 0001.
93 E-Mail Step 13. Click on Configuration. The Configuration Web page appears. (See Fig. 312) FIG. 314: MAPPING SETUP 1/SELECTING SEND EMAIL Step 16. Click on Send Email. Send Email appears in the menu and Email # appears to the right with a Select button. You can create up to 10 custom e-mails. Simply type in the e-mail number you want to go with Local Input #1. In our example we selected Email #0. (See Fig. 315) FIG. 312: CONFIGURATION WEB PAGE/ SELECTING MAPPING SETUP Step 14. Click on Mapping Setup.
HI-3000 Series Operation and Installation 94 FIG. 320: EQUATION ENTERED (HO3.0=HI0.0) Step 22. Click on the Map button. The equation appears above the Map and Unmap text field. (See Fig. 321) This means that the mapping process is complete. FIG. 317: MAPPING SETUP 2 PAGE Step 19. Click on any of the pull down menu you want to assign to the e-mail. In our example we selected Local Input. (See Fig. 318) FIG. 321: E-MAIL MAPPING COMPLETE Step 23.
95 E-Mail Step 5. If the e-mail does not arrive at the test destination. check your configuration again and reconfigure your e-mail. Step 6. Test the e-mail again until the mail is successfully delivered to the test address. Setting up Filters in E-mail Applications You can set up filters in Microsoft® Outlook® which sort the E-mails into preselected categories. Check their User Guide or Help sections to find out how to create Filters.
HI-3000 Series Operation and Installation 96
97 Security Setup SECURITY: SETUP Overview The HI 3000 Series products all have security capability where the manager can set Medium and High security levels for each high level menu. All the HI 3000 instruments have a built in Low Security Level which is the default setting. There are some Menus that you cannot enter, such as the Security Menu, Factory Default Menu or Self Test Modify Menu. These Menus are reserved for supervisors, engineers or service personnel.
HI-3000 Series Operation and Installation 98 Step 7. Press the Enter button to set the entry. Step 8. Continue Steps 5 -7 until you have set the security levels for the selected menus. (See Fig. 326) FIG. 326: SECURITY LEVELS ASSIGNED FOR EACH MENU Step 9. Press the Exit button until you return to the Standby Display. Setting up Passwords from the Browser Step 1. From the HI Series 3000 Home Page, click on Configuration. (See Fig. 327) The Configuration Page appears. (See Fig. 328) FIG.
99 Security Setup FIG. 330: PASSWORD AUTHENTICATION FAILED Step 6. To return to the Dialog Box, click on the browser back arrow. Step 7. If you are setting up the security page for the first time, (i.e. no passwords or security levels have been setup) the Security Page appears with default settings. (See Fig. 331) Step 8. The Security Page appears with the previous settings. FIG. 331: CONFIGURATION/SECURITY PAGE Step 9. Click in the Medium Password field and type in a 14 digit password. (See Fig.
HI-3000 Series Operation and Installation 100 FIG. 335: LOGGING ON/ENTERING USER NAME Step 4. Press the Enter button to set the entry. The Enter Password Display appears. (See Fig. 336) FIG. 338: LOG ON/ENTER NETWORK USER ID AND PASSWORD Step 1. Enter you user ID. Step 2. Enter your Password Step 3. Click on OK to gain access to the Menu. FIG. 336: LOGGING ON/ENTERING PASSWORD Step 5. Press the Clr. (Clear) button to remove the previous entry. Step 6. Type in your password. Step 7.
101 Security Setup FIG. 340: ENTER A “0” Step 5. Press the Clr. (Clear) button to clear your password. Step 6. You can press the Enter button to set the security level to default LOW or you can enter a “0” to reset the security level of the instrument to a default LOW level. Step 7. Press the Exit button until the Standby Display appears. Step 8. You have now logged off the instrument.
HI-3000 Series Operation and Installation 102
103 Master Display Operation HI 3001: MASTER DISPLAY Overview Help The HI 3000 Series Master Display (HI 3001) allows the user to configure, operate and calibrate up to sixteen (16) HI 3000 Series Instruments from the Master Display Front panel. The unique interface allows the user to select the instrument and operate the instrument from the Master display as if the user was operating the selected instrument itself.
HI-3000 Series User Guide 104 Buttons Button Selecting an Instrument on the Network The Button key provides a list of the buttons and their functions that are available when selecting a each HI 3000 Series instrument. For example if you select an HI 3030 Weight Controller the buttons list would indicate that the Tare Value is selected by pushing alphanumeric button #7. (See Fig. 342) If you selected an HI 3010 the buttons list would indicate that Cycle is selected by pushing alphanumeric button #7.
105 Master Display Operation downloads/downloads.php to open the 3000 Series Download page. FIG. 346 DOWNLOADS PAGE Step 2. Select the type of software to download. Step 3. Find and start the Auto Update.exe program. Step 4. Click Find to search for and list the units that are online on this network. Step 5. Select the IP address of the unit you want to upgrade. Step 6. Click Browse to find and select the file you downloaded.. Step 7. With both the IP address and file selected, click Update.
HI-3000 Series User Guide 106
107 Glossary of Terms GLOSSARY OF TERMS ACCURACY Closeness of a reading to the actual value of the quantity being measured. ALARM Indication of a tolerance deviation. APPURTENANCE Any added equipment other than the weigh vessel, platform scale or feeder. Pipes, Valves etc. BAUD RATE Baud rates are used as a measure of how fast serial data is transmitted. (BIT/SEC). The higher the number the faster the data is sent between 2 devices.
HI-3000 Series Operation and Installation 108 FULL-SCALE Full scale input as defined by instrument and load cell parameters. Example: 3mV/V load cell @ 10 volts = 30mV full scale. GRADUATION SIZE Minimum increment displayed by the instrument GROSS WEIGHT An overall weight exclusive of tare deductions. Weight of material plus container.
109 Glossary of Terms NUMBER OF READINGS PER AVERAGE The number of weight readings used to compute the displayed weight. ODD A parity configuration. OPTION A device not supplied with a standard instrument. OPTION SLOT A location used to install an option card. PARITY A binary digit error correction appended to an array of bits to make the sum of all the bits always odd or always even. The quality of being either odd or even.
HI-3000 Series Operation and Installation 110 SET POINT Ordered weight of a particular ingredient. Weight reading at which a relay will be actuated. SPAN the total amount of test weights used (placed on the scale) when performing a “Traditional Calibration”. TAG Another name for the Secure Memory Module TARE Artificial zeroing of the weight hopper so that a net weight can be displayed.
Index Index Symbols “Clean” Primary Line 11 “ETHERNET-MODULE Generic Ethernet Module” “Offline” Mode 83 “SETUP” 14 “www.Link HI 3000 Series Online Support Site” 15 *.gsd File 49 84 Binary Formats Tab 63 Blind Remote 15 Boolean 85 Browser 1, 35 Building a Scanlist in RSNetWorx Button Functions 103 Byte Count Error 60 45 C Numerics 10/100 base T 1 10/100 Base T Ethernet Card 37 1024 62 10BaseT Cable Pinouts 35 14 AWG Power Line 11 3000 Controllers are Masters on DeviceNet, 85 3600 Modbus.
HI 3000 Series Operation and Installation D Data Transmission Baud Rate(s) Required. 49 Data Type Pull Down Menu 66 Data-INT 84 Default Address 192.168.110.
Index Hardy EDS File 16, 19, 41 Hardy Filler Icon 43 Hardy Filler Property List 43, 45 Hardy Instruments Technical Support Department 11 Hardy Instruments, Inc listed under Vendor 42 Hardy Link Ethernet Network 37 Hardy Modbus-Link 56 Hardy Modbus-Link .
HI 3000 Series Operation and Installation Mail to Address 1 90 Mail User ID 90 Mail User ID (Account) Name 90 Main Network Cable 26 Main Page 42 Manual Button 103 Map Text Field 57 Map Button 58, 82 MAP Terms 92 Map Key 85 Mapping Parameters 79 Mapping Setup 79 Mapping Setup 1 Page 79 Mapping Setup Page 2 80 Mapping Web Page 57 Mask Address 24 Materials Required 35 Maximum Message Length 63 Medium Password Field 99 Message Name Text Field 71 Microsoft® Outlook® 95 MOD-BUS - TCP/IP Over Ethernet 55 Modbus Cl
Index Q Qualcomm’s Eudora™ 95 R Read/Write Multiple Registers 59 Rear Cover Installation 29 Received Tab.
HI 3000 Series Operation and Installation T W Tagname Dictionary 76 Tagname Dictionary Dialog Box 76 Talk Check Box 78 Talk Check Boxes 40 Tare Value 4 TCP/IP Connection Display 56 TCP/IP Dialog Box 36 TCP/IP Over Ethernet.
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