User Manual

ManualsBrandsHardy ManualsToolsHI 3010 Filler/Dispenser Controller

Filler/Dispenser/IBC

HI-3010

INSTALLATION AND SERVICE MANUAL

Hard Instruments Document Number: 0596-0256-01 REV N

Summary of content (165 pages)

PAGE 1
Filler/Dispenser/IBC HI-3010 INSTALLATION AND SERVICE MANUAL Hard Instruments Document Number: 0596-0256-01 REV N
PAGE 2
Local Field Service Hardy has over 200 field technicians in the U.S., and more positioned throughout the world to assist you in your support needs. We also have factory engineers who will travel to your facility anywhere in the world to help you solve challenging applications.
PAGE 3
i Table of Contents Table of Contents Table of Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -i Table of Illustrations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -I Chapter 1 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - General Introduction to the Hardy Filler/Dispenser/IBC HI 3010 Service Manual - - - - - - - - - - - - - - - - - - - - - - - Description - - - - - - - - - - - - - - - - - - - - - - - - - - Typical
PAGE 4
HI 3010 Filler/Dispenser/IBC Service Manual Installing Printed Circuit Boards - - - - Installing the Smart Diagnostics (-SD) Card - Removing Printed Circuit Boards - - - - Electrical Installation - - - - - - - - - - - - Cabling and Interconnecting - - - - - - Recommended Installation Procedures AC Power Wiring - - - - - - - - - - - -DC Power Wiring - - - - - - - - - - - Load Point Connections - - - - - - - - - - C2® Load Point Connection - - - - - - Non-C2 Load Point Connection- - - - - LVDT and Half Bridge
PAGE 5
iii Table of Contents About Jog Parameters - - - - - - - - - - - - - - - - - Fill/Dispense Time Parameter - - - - - - - - - - - - - - - About Fill/Dispense Timer - - - - - - - - - - - - - - Wait Timer Parameter - - - - - - - - - - - - - - - - - - - About Wait Timer- - - - - - - - - - - - - - - - - - - Speed Parameter29 About the Speed Parameter - - - - - - - - - - - - - - Instrument Configuration - - - - - - - - - - - - - - - - - - - Operator ID - - - - - - - - - - - - - - - - - - - - - - - - About Operat
PAGE 6
HI 3010 Filler/Dispenser/IBC Service Manual Changing the Ingredient Name - - - - - - - - - - - - - - - - Changing the Ingredient Name - - - - - - - - - - - - - - - - The Browser Ingredient Setup is Complete - - - - - - - - Instrument Setup from the Browser - - - - - - - - - - - - - - - - Refill Parameters - - - - - - - - - - - - - - - - - - - - Discharge Parameters - - - - - - - - - - - - - - - - - - Serial Port Parameters - - - - - - - - - - - - - - - - - - Set Date/Clock Parameters - - - - - - - - - - - -
PAGE 7
v Table of Contents Chapter 7 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - About Chapter 7 - - - - - - - - - - - - - - - - - - - - - - - - - - Disassembly and Reassembly Notes and Cautions - - - - - - - - - - Error Messages - - - - - - - - - - - - - - - - - - - - - - - - - - List of Alarms - - - - - - - - - - - - - - - - - - - - - - - - - - - Not OK to FILL Alarm - - - - - - - - - - - - - - - - - - - - Lost OK to Fill Alarm - - - - - - - - - - - - - - - - - - - - - Fast Gate Did Not
PAGE 8
HI 3010 Filler/Dispenser/IBC Service Manual Checking the Device Data List - - - - - - - - - - - - - - Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - Voltage & Weight Displays - - - - - - - - - - - - - - - Stability Test - - - - - - - - - - - - - - - - - - - - - - Factory Defaults - - - - - - - - - - - - - - - - - - - - - Return to Zero Test - - - - - - - - - - - - - - - - - - - View Input States - - - - - - - - - - - - - - - - - - - - Force Outputs - - - - - - - - - - - - - - - - - - - - - -
PAGE 9
I Table of Illustrations Table of Illustrations Chapter 1 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 FIG. 1-1 FIG. 1-2 FIG. 1-3 FIG. 1-4 FIG. 1-5 FIG. 1-6 Chapter 3 - - -2 - - -2 - - -2 - - -3 - - -5 - - -5 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 FIG. 3-1 FIG. 3-2 FIG. 3-3 FIG. 3-4 FIG. 3-5 FIG. 3-6 FIG. 3-7 FIG. 3-8 FIG. 3-9 FIG. 3-10 FIG. 3-11 FIG. 3-12 FIG. 3-13 FIG. 3-14 FIG. 3-15 FIG. 3-16 FIG. 3-17 FIG. 3-18 FIG. 3-19 FIG.
PAGE 10
HI 3010 Filler/Dispenser/IBC Service Manual FIG. 4-11 FIG. 4-12 FIG. 4-13 FIG. 4-14 FIG. 4-15 FIG. 4-16 FIG. 4-17 FIG. 4-18 FIG. 4-19 FIG. 4-20 FIG. 4-21 FIG. 4-22 FIG. 4-23 FIG. 4-24 FIG. 4-25 FIG. 4-26 FIG. 4-27 FIG. 4-28 FIG. 4-29 FIG. 4-30 FIG. 4-31 FIG. 4-32 FIG. 4-33 FIG. 4-34 FIG. 4-35 FIG. 4-36 FIG. 4-37 FIG. 4-38 FIG. 4-39 FIG. 4-40 FIG. 4-41 FIG. 4-42 FIG. 4-43 FIG. 4-44 FIG. 4-45 FIG. 4-46 FIG. 4-47 FIG. 4-48 FIG. 4-49 FIG. 4-50 FIG. 4-51 FIG. 4-52 FIG. 4-53 FIG. 4-54 FIG. 4-55 FIG. 4-56 FIG.
PAGE 11
III Table of Illustrations FIG. 4-66 FIG. 4-67 FIG. 4-68 FIG. 4-69 FIG. 4-70 FIG. 4-71 PRINTER PORT MENU/BAUD RATE - - - - - - - - - PRINTER PORT MENU/PARITY - - - - - - - - - - - - PRINTER PORT MENU/DATA BITS - - - - - - - - - - PRINTER PORT MENU/AUTO PRINT - - - - - - - - - SETUP MENU/TOTALIZER - - - - - - - - - - - - - - TOTALIZER MENU/CHOOSING INGREDIENT TOTALIZER NUMBER - - - - - - - - - - - - - - - - FIG. 4-72 TOTALIZER NUMBER MENU - - - - - - - - - - - - - FIG.
PAGE 12
HI 3010 Filler/Dispenser/IBC Service Manual FIG. 4-119 INSTRUMENT SETUP/PRINTER PORT - - - - - - - FIG. 4-120 INSTRUMENT SETUP/SERIAL PORT - - - - - - - - FIG. 4-121 PRINTER PORT SETUP/PARITY - - - - - - - - - - FIG. 4-122 PRINTER PORT SETUP/DATA BITS - - - - - - - - - FIG. 4-123 INSTRUMENT SETUP/SET DATE/SET CLOCK/SET TIMEZONE - - - - - - - - - - - - - - - - - - - - - FIG. 4-124 CONFIGURATION MENU/SELECTING OPTIONS - - FIG.
PAGE 13
V Table of Illustrations FIG. 6-6 FIG. 6-7 FIG. 6-8 FIG. 6-9 FIG. 6-10 FIG. 6-11 FIG. 6-12 FIG. 6-13 FIG. 6-14 FIG. 6-15 FIG. 6-16 FIG. 6-17 FIG. 6-18 FIG. 6-19 FIG. 6-20 FIG. 6-21 FIG. 6-22 FIG. 6-23 FIG. 6-24 FIG. 6-25 FIG. 6-26 FIG. 6-27 FIG. 6-28 FIG. 6-29 FIG. 6-30 FIG. 6-31 FIG. 6-32 FIG. 6-33 FIG. 6-34 FIG. 6-35 FIG. 6-36 FIG. 6-37 FIG. 6-38 FIG. 6-39 FIG. 6-40 FIG. 6-41 FIG. 6-42 FIG. 6-43 FIG. 6-44 FIG. 6-45 FIG. 6-46 FIG. 6-47 FIG. 6-48 FIG. 6-49 FIG. 6-50 FIG.
PAGE 14
HI 3010 Filler/Dispenser/IBC Service Manual FIG. 6-52 FIG. 6-53 FIG. 6-54 FIG. 6-55 Chapter 7 ITEM SELECTION/SELECTING NOT MAPPED - OK TO FILL MENU/ITEM UNMAPPED - - - - - - BASIC I/O MAPPING/OK TO FILL UNMAPPED - - HARDY CONTROL-LINK NETWORK CONNECTED TO A CONTROLNET/DEVICENET/PROFIBUS NETWORK - - - - - - - - - - - - - - - - - - - - - - - - 82 - - - - 82 - - - - 82 - - - - 83 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - 85 FIG. 7-1 FIG. 7-2 FIG. 7-3 FIG. 7-4 FIG. 7-5 FIG.
PAGE 15
VII Table of Illustrations FIG. 7-48 TEST AND DATA MENU/SELECTING DEVICE DATA LIST - 114 FIG. 7-49 TEST DATA DISPLAY/INSTRUMENT ID - MODEL NUMBER - S/N - - - - - - - - - - - - - - - - - - - - - - 114 FIG. 7-50 TEST DATA DISPLAY/PROGRAM VERSION/LAST CAL TYPE - - - - - - - - - - - - - - - - - - - - - - - - 114 FIG. 7-51 TEST DATA/LAST CALIBRATION TIME - - - - - - - - - - 115 FIG. 7-52 TEST DATA/LAST CALIBRATION DAY/MONTH/YEAR - - - 115 FIG. 7-53 TEST DISPLAY/CALIBRATOR - UNITS - WAVERSAVER® - 115 FIG.
PAGE 16
HI 3010 Filler/Dispenser/IBC Service Manual FIG. 7-84 DIAGNOSTICS DISPLAY/SELECTING RETURN TO ZERO TEST - - - - - - - - - - - - - - - - - - - - - - - - 123 FIG. 7-85 RETURN TO ZERO TEST DISPLAY - - - - - - - - - - - - 123 FIG. 7-86 RETURN TO ZERO TEST/PASS - - - - - - - - - - - - - - 124 FIG. 7-87 RETURN TO ZERO/FAIL - - - - - - - - - - - - - - - - - - 124 FIG. 7-88 DIAGNOSTICS/VIEW INPUT STATES - - - - - - - - - - - 124 FIG. 7-89 INPUT STATES DISPLAY/INPUT 2 AND 4 ACTIVE - - - - - 124 FIG.
PAGE 17
1 CHAPTER 1 Overview CHAPTER 1: OVERVIEW General Introduction to the Hardy Filler/Dispenser/IBC HI 3010 Service Manual This Service Manual provides installation, setup and troubleshooting procedures for the HI 3010 Filler/Dispenser/IBC. For information on network setup, optional cards, security, and Email, see the HI 3000 Series Operation and Installation Manual.
PAGE 18
HI-3010 Filler/Dispenser/IBC Service Manual viewed and controlled from one display and allows 3rd party I/O to be easily added to the system. Mapped I/O saves you wiring costs by distributing the I/O where you need it at the process or in the control room. The controllers act as “Masters” over Ethernet/IP and Devicenet communications while optional interfaces for Allen-Bradley Remote I/O, Profibus and Analog provide communications to PLC® and DCS systems.
PAGE 19
3 CHAPTER 1 Overview are important and will help us shape the future direction of our products. Load Point Load Point Connectivity All HI 3000 Series products enable the user to use the selectable 10/100 base T Ethernet port or use its embedded web server to link performance, diagnostics and setup data to and from your intranet, extranet, VPN or the internet. Receive alarms via e-mail or over WAP enabled devices including cellular phones.
PAGE 20
HI-3010 Filler/Dispenser/IBC Service Manual teristics of each individual load sensor and detects the quantity of load sensors in the system. Calibration is performed by simply adding a reference point from the front panel or via the Web Server. The reference can be zero (no weight on the scale) or alternatively, a known weight on the scale. The instrument is capable of performing traditional calibration such as with the use of certified test weights.
PAGE 21
5 CHAPTER 1 Overview Hardware If you are retrofitting Smart Diagnostics to an existing system you should receive: Protocol) is also used in conjunction with the Ethernet network. UDP/IP provides fast, efficient data transport required for real-time data exchange. MOD-Bus/TPC/IP • • • Smart Diagnostics Card Rear Plate with three additional ports Fasteners to connect the rear plate to the Main Board and to the rear of the chassis. Rear Panel for Smart Diagnostics card (See Fig.
PAGE 22
HI-3010 Filler/Dispenser/IBC Service Manual 6
PAGE 23
7 CHAPTER 2 Specifications CHAPTER 2: SPECIFICATIONS About Chapter 2 Chapter 2 lists the specifications for the HI 3010 Filler/Dispenser. Specifications are listed for the standard instrument and for instruments fitted with optional equipment. The specifications listed are designed to assist in the installation, operation and troubleshooting of the instrument. Service personnel should be familiar with this section before attempting an installation or repair of the instrument.
PAGE 24
HI-3010 Filler/Dispenser/IBC Service Manual 8 Case Dimensions Power: • • 10 Watts maximum with options 6.125"H x 8.56"W x 6.03"D (155.57mmH x 217.42mmW x 1.53.16mmD) Watts available for DeviceNet Power: Front Panel Dimensions • 15 Watts • Common Mode Voltage Range • 7.686" H x 9.40" W x 0.625" D (195.22mm H x 247.39mm W x 15.87mmD) ± 2.5 VDC Panel Cutout Dimensions Common Mode Rejection: • • 100dB @ 50-60Hz Environmental Requirements: Case Material Operating Temperature Range: • 6.
PAGE 25
9 CHAPTER 2 Specifications • Profibus Services: • DP Services Max I/O Data Capacity: • • • • ID Number and GSD Support: • 57.
PAGE 26
HI-3010 Filler/Dispenser/IBC Service Manual • EtherNet/IP level 2 I/O Server CIP (ControlNet & DeviceNet) Functionality: • 10/100Mbit MB/TCP +EtherNet/IP + IT functions Specifications for Peripherals/Systems Components HI 215JB-SS1 or PS1 Series: Case Dimensions: • 6.25"H x 6.25"W x 4.50D (158.75mmH x 158.75mmW x 114.3mmD) • 5 pounds (2.
PAGE 27
11 CHAPTER 3 Installation CHAPTER 3: INSTALLATION About Chapter 3 All information contained in Chapter 3 pertains to unpacking, cabling, interconnecting and installing the HI 3010 Filler/Dispenser. Alternatives to any specifications contained or implied in this section are not recommended. It is very important that the user and service personnel be familiar with the procedures contained in this chapter, before installing or operating the HI 3010 Filler/Dispenser.
PAGE 28
HI-3010 Filler/Dispenser/IBC Service Manual • WARNING: Always follow proper safety procedures when working on or around the instrument. IF A LITHIUM BATTERY IS REPLACED WITH AN • • 12 8.94” ±.06 (227.076mm ± 1.52mm) Wide 6.625” ±.06 (168.26mm ± 1.52mm) High 8.94" (227.076) INCORRECT TYPE IT MAY CAUSE AN EXPLOSION WHICH WILL CAUSE PROPERTY DAMAGE OR PERSONAL INJURY. Mechanical Installation Installing the HI 3010 in a Panel 6.625" (168.
PAGE 29
13 CHAPTER 3 Installation CAUTION: ONCE THE GASKET IS COMPRESSED IT SHOULD NOT BE USED AGAIN. WHENEVER THE FILLER/DISPENSER IS REMOVED FROM THE PANEL, RE INSTALL WITH A NEW GASKET. convenient access to the front panel key board. The Swivel Mount also serves as a wall mount. Simply rotate the swivel mount 90 degrees and attach it to a wall. The swivel allows the instrument to rotate several degrees, even with cables and rear cover attached. Step 1.
PAGE 30
HI-3010 Filler/Dispenser/IBC Service Manual 14 FIG. 3-6 FILLER/DISPENSER INSTALLING IN A SWIVEL MOUNT Step 3. Screw the two (2) fastener knobs into the threaded holes on each side of the Filler/Dispenser until the brackets are snug against the instrument. (See Fig. 3-6 & 3-7) FIG. 3-7 FILLER/DISPENSER INSTALLED IN A SWIVEL MOUNT Step 7. Use four (4) 1/4 x 20 fasteners to fasten the swivel mount to a vertical surface. (See Fig. 3-8) CAUTION: DO NOT OVERTIGHTEN. Step 4.
PAGE 31
15 CHAPTER 3 Installation NOTE: When wall mounted, the unit should support a 14 pound weight for one minute without coming loose or damaging the equipment. FIG. 3-9 FILLER/DISPENSER INSTALLING IN A SWIVEL WALL MOUNT Step 9. Screw the two fastener knobs into the threaded holes on each side of the Filler/Dispenser until the brackets are snug against the instrument. (See Figs. 3-9 & 3-10) Installing Printed Circuit Boards Step 1.
PAGE 32
HI-3010 Filler/Dispenser/IBC Service Manual • • • • Place the Main Board rear plate so that the threaded holes on each side of the instrument chassis are aligned. Screw a panhead screw (#4-40) into the threaded hole on the instrument chassis. Do not tighten. Screw the panhead screws that attach the rear plate to the Main Board until they are finger tight. Use a Phillips head screw driver and tighten all the installed screws until snug. 16 Phillips Screws Thumb Screws CAUTION: DO NOT OVERTIGHTEN.
PAGE 33
17 CHAPTER 3 Installation four (4) standoffs. Tighten until snug, do not overtighten. Step 13. Use a Phillips head screw driver and install the three (3) phillips screws that fasten the Smart Diagnostics rear plate to the Main board. Step 14. Install the two (2) thumb screws that fasten the Smart Diagnostics rear plate to the Main board. Step 15. Line the Smart Diagnostics Card and the Main board with the guide slots on either side of the chassis. Step 16.
PAGE 34
HI-3010 Filler/Dispenser/IBC Service Manual 18 terminal block according to the cable color chart. (See Below) NOTE: To purchase Hardy Load Cell cable, contact your local Hardy Representative or Distributor. Step 3. Plug the terminal block into the Channel 1 connector on the rear panel. FIG. 3-17 DC POWER SUPPLY CONNECTION Step 1. Connect your positive and negative DC voltage lines to the Phoenix connector that plugs into the DeviceNet Connector. (See Fig. 3-17) Step 2.
PAGE 35
19 CHAPTER 3 Installation NOTE: If you have one load point you must plug it into Channel 1. If you have more than one load point you must make sure that you plug one of the load points into Channel 1. Step 6. If you only have 3 load cells, do not use Channel 4. know the type of instrument the SMM was taken from. CAUTION: DO NOT REMOVE AN SMM WITH THE POWER ON. ALWAYS DISCONNECT THE POWER CABLE FROM THE INSTRUMENT BEFORE REMOVING OR INSTALLING THE SECURE MEMORY MODULE.
PAGE 36
HI-3010 Filler/Dispenser/IBC Service Manual 20
PAGE 37
21 CHAPTER 4 Configuration CHAPTER 4: CONFIGURATION About Chapter 4 Chapter 4 contains step-by-step instructions for configuring the Hardy Instruments, HI 3010 Filler/Dispenser/IBC. The procedures include complete instructions for configuring the Filler/Dispenser from the Front Panel, DeviceNet and Web Browser). We highly recommend reading the procedures before configuring the Filler/Dispenser.
PAGE 38
HI-3010 Filler/Dispenser/IBC Service Manual Enter Button Print Button The Print Button when pressed brings up a series of screens (See Fig. 4-2) and allows the user to Print the following: • • • • 22 The Enter Button enters the alphanumeric value entered for a menu item in the display. The Enter Button also enters the selections from a pick list. (See Fig.
PAGE 39
23 CHAPTER 4 Configuration Setup/3/DEF Button This button enables you to access the configuration and setup menus. Also enters the number 3 and the letters D, E, F. Amount/4/GHI Enables you to change the amount of the ingredient while in the standby mode. Also enters the number 4 and the letters C, H, I. Units/5/JKL Button FIG. 4-5 WELCOME DISPLAY Step 1. Press the Enter button. The Instrument Selection screen displays. (See Fig.
PAGE 40
HI-3010 Filler/Dispenser/IBC Service Manual “ADJUST INGREDIENT” (Default). (See Fig. 49) FIG. 4-9 CONFIGURATION MENU/ADJUST INGREDIENT Configuring Ingredients from the Front Panel About Configuring Ingredients You can configure from 1 - 12 ingredients in the Filler/Dispenser. Each ingredient can be given an Ingredient Name, Ingredient Number (1 thru 12), Set tolerance (Discrete or Percent), Target Weight and Preact. You can also configure the Gate Time, Jog On Time and several other parameters.
PAGE 41
25 CHAPTER 4 Configuration Parameter is set in another menu. In our example we set the Target Weight to 100 lbs. (See Fig. 4-16) Fill Cycles About Fill/Dispense Cycles Fill cycles are the number of fill/dispense cycles you are going to use for this ingredient. In our example we are using the ingredient Flour and we want “Flour” to cycle 15 times. PARAMETER:TARGET WEIGHT RANGE: .000001 - 999,999 DEFAULT: 1 Step 1. The cursor is in front of Target Weight.
PAGE 42
HI-3010 Filler/Dispenser/IBC Service Manual 26 the Target Weight Tolerance. If it is not, the instrument automatically calculates a new Target Preact so that the next cycle is hitting the Target Weight. While the Smart Preact is on, the Filler/Dispenser continues to determine the Smart Preact Set Point maintaining and/or improving Fill/Dispense accuracy. PARAMETER:TARGET PREACT RANGE: .000001 - 999,999 DEFAULT: 1.0 SMART PREACT: OFF Step 1. The cursor is in front of Target Preact. (See Fig. 418) FIG.
PAGE 43
27 CHAPTER 4 Configuration ance value either in weight or percentage. (See Fig. 4-25) Step 11. Press the Enter button to set the entry. Step 12. Press the Exit button to return to the Adjust Ingredient 1 Menu. The cursor should be in front of JOG. If it is not press the up or down arrow until the cursor is in front of JOG. (See Fig. 4-26) FIG. 4-23 INGREDIENT SETUP MENU/SELECTING TARGET WINDOW/PERCENTAGE Step 3. Press the Enter button to access the parameter values. Step 4.
PAGE 44
HI-3010 Filler/Dispenser/IBC Service Manual 28 PARAMETER:JOG OFF TIME RANGE: 00.0-99.9 DEFAULT: 1.00 FIG. 4-30 JOG OFF TIME PARAMETER FIG. 4-27 ADJUST INGREDIENT 1/JOG Step 1. Press the Enter button. The Jog Menu appears with the cursor in front of Jog On Time. (See Fig. 4-28) Step 10. Press the Clear button to clear the previous entry. Step 11. Use the alphanumeric key pad to enter the new Jog Off time. In our example we used 1.00 second. Step 12. Press the Enter button to set the entry. Step 13.
PAGE 45
29 CHAPTER 4 Configuration onto another fill/dispense function. To shut off the Wait Timer set the parameter to 0. PARAMETER:WAIT TIMER RANGE: 0-999.9 DEFAULT: 2.00 Step 1. Press the down arrow button until the cursor is in front of Wait Timer. (See Fig. 4-32) FIG. 4-34 FILL PROOF MENU 1. 2. 3. 4. FIG. 4-32 WAIT TIMER PARAMETER Step 2. Press the Clear button to clear the current entry. Step 3. Use the alphanumeric key pad to enter the new Wait Timer parameter. In our example we used 4.000 seconds. Step 4.
PAGE 46
HI-3010 Filler/Dispenser/IBC Service Manual 30 14. Press the Enter button to set the entry. 15. Press the Exit button to return to the Dual Speed Filler Menu. 16. Press the Exit button to return to the Adjust Ingredient 1 Menu. (See Fig. 4-39) FIG. 4-36 DUAL SPEED FILLER/FILL PROOF MENU 5. Press the Enter button, the Fill Proof Menu appears. (See Fig. 4-37) FIG. 4-39 ADJUST INGREDIENT/INGREDIENT 1 SET TO FLOUR FIG. 4-37 FILL PROOF MENU 6.
PAGE 47
31 CHAPTER 4 Configuration Step 1. In the Configuration Menu, press the down arrow until the cursor is in front of SETUP. (See Fig. 441) Instrument ID About Instrument ID The Instrument ID parameter is used to provide specific identification for a Filler/Dispenser. This is extremely important when using several Filler/Dispensers in a process. A unique Instrument ID allows you to identify one instrument from another.
PAGE 48
HI-3010 Filler/Dispenser/IBC Service Manual OK to Fill Input Parameter 32 Step 6. Press the down arrow until the cursor is in front of Discharge. (See Fig. 4-47) About OK to Fill Input Parameter Discharge Parameters The OK to Fill Input Parameter is user selectable and is one of the alarm settings. When the OK to Fill Input Parameter is on, the instrument Auto Tares the scale and resets and starts the Fill/Dispense timer.
PAGE 49
33 CHAPTER 4 Configuration Step 8. Press the right or left arrow buttons to increase or decrease the OK to Discharge time. Step 9. Press the Enter button to set the entry. Step 10. Press the Exit button to return to the Discharge Menu. Step 11. Press the down button until the cursor is in front of Proof Switch. (See Fig. 4-51) FIG. 4-47 SETUP MENU/DISCHARGE PARAMETER Step 2. With Discharge toggled ON, Press the Enter button. The Discharge Menu appears with the cursor in front of Auto-Discharge. (See Fig.
PAGE 50
HI-3010 Filler/Dispenser/IBC Service Manual 34 Step 1. Press the down arrow button until the cursor is in front of Refill. (See Fig. 4-54) FIG. 4-53 DISCHARGE MENU/AUXILIARY DEVICE TIMER FIG. 4-54 SETUP MENU/REFILL About the Auxiliary Device Timer An example of an Auxiliary Device is a vibrator for a feeder to correct bridging that can occur with some materials when being discharged from a vessel.
PAGE 51
35 CHAPTER 4 Configuration period of time by setting the Refill Duration parameter. If the Refill takes more time than the preset Refill Duration the dispense is paused and an alarm appears. In addition to the Refill parameters you can set the Proof Switch to ON to determine that the refill gate or valve is open. The Switch Time sets the time it takes for the Proof Switch valve or gate to open If the time exceeds the preset Switch Time an alarm appears saying that the Proof Switch did not open.
PAGE 52
HI-3010 Filler/Dispenser/IBC Service Manual REFILL MENU Ref il l SwTimer 5s > Ref il l Wt 1000.00 Ref il l timer 60s FIG. 4-62 REFILL MENU/SETTING REFILL WEIGHT Step 15. Press the Clear button to clear the entry. Use the Alphanumeric keypad to enter the new Refill Weight. Step 16. Press the Enter button to set the entry. Step 17. Press the Down arrow to move the cursor in front of Refill Timer. (See Fig. 4-63) REFILL MENU Ref il l SwTimer 5s Ref il l Wt 1000.
PAGE 53
37 CHAPTER 4 Configuration • • 8 7 Step 10. Press the enter button to set the entry. Step 11. Press the down arrow until the cursor is in front of Auto Print. (See Fig. 4-69) FIG. 4-66 PRINTER PORT MENU/BAUD RATE Step 4. Press the right or left arrow buttons to select the Baud Rate. The Selections are: • • • • • • 300 1200 2400 4800 9600 19200 Step 5. Press the Enter button to set the entry. Step 6. Press the down arrow button until the cursor is in front of Parity. (See Fig. 4-67) FIG.
PAGE 54
HI-3010 Filler/Dispenser/IBC Service Manual Step 4. To clear the Totalizer for all 12 ingredients or for each individual ingredient press the Enter button. The Totalizer Menu appears. (See Fig. 4-71) 38 Step 11. Press the Enter button. All totals are cleared. Step 12. Press the Exit button to return to the SETUP MENU. Unit of Measure Parameters About Unit of Measure The Unit of Measure Parameter sets the scale to either English or Metric units. The Selections are: • • • • FIG.
PAGE 55
39 CHAPTER 4 Configuration Step 1. Press the down arrow button until the cursor is in front of Decimal Point. (See Fig. 4-75) Base Motion Number = (Total Load Cell Capacity/10,000) x 3 NOTE: Motion Tolerance must be greater than or equal to the Graduation Sizes. Our recommendation is three (3) graduation sizes. PARAMETER:MOTION TOLERANCE RANGE: .000001 - 999999 DEFAULT: 10 FIG. 4-75 SETUP MENU/DECIMAL POINT Step 1. Press the down arrow button until the cursor is in front of Motion Tol (Tolerance).
PAGE 56
HI-3010 Filler/Dispenser/IBC Service Manual DEFAULT: OFF PARAMETER:AUTO ZERO TIME RANGE: .01-9.99 SECONDS DEFAULT: 1.00 SECOND 40 Step 7. Press the right or left arrow buttons to toggle between OFF or ON. Step 8. Press the Enter button to set the entry. Step 9. Press the down arrow button until the cursor is in front of AZERO Tol. (See Fig. 4-81) Step 1. Press the down button until the cursor is in front of Zero Tolerance. (See Fig. 4-78) FIG. 4-81 ZERO TOLERANCE MENU/AUTO ZERO TOLERANCE FIG.
PAGE 57
41 CHAPTER 4 Configuration Step 1. Press the Down arrow until the cursor is in front of Averages. (See Fig. 4-84) FIG. 4-83 SETUP MENU/TARE LIMIT Step 2. Press the Clear button to clear the current entry. Step 3. Use the alphanumeric key pad to enter the new Tare Limit value. Step 4. Press the Enter button to set the entry. FIG. 4-84 SETUP MENU/AVERAGES Step 2. Press the right or left arrow buttons to increase or decrease the number of averages. Step 3. Press the Enter button to set the entry.
PAGE 58
HI-3010 Filler/Dispenser/IBC Service Manual effects of vibratory forces present in all industrial weight control and measurement applications. By eliminating the factor of vibratory forces the Filler/Dispenser is capable of identifying the actual weight data. WAVERSAVER® enables the Filler/Dispenser to distinguish between actual weight data and mechanical noise, both of which are typically transferred to the Filler/Dispenser by the load cell signal.
PAGE 59
43 CHAPTER 4 Configuration GMT GMT GMT: Greenwich Mean UT: Universal UTC: Universal Co-ordinated WET: Western Europe CET: Central Europe Paris, France Berlin, Germany Amsterdam, Holland Brussels, Belgium Vienna, Austria Madrid, Spain Rome, Italy Bern, Switzerland Oslo, Norway +2 EET: Eastern Europe Athens, Greece Helsinki, Finland Istanbul, Turkey Jerusalem, Israel Harare, Zimbabwe +3 BT: Baghdad Kuwait Nairobi, Kenya Riyadh, Saudi Arabia Moscow.
PAGE 60
HI-3010 Filler/Dispenser/IBC Service Manual GMT +12 Civilian Time Zones IDLE: International Date Line East NZST: New Zealand Standard Cities Wellington, NZ Fiji Marshall Islands +13 Rawaki Island +14 Line Islands WEST OF GREENWICH -1 WAT: West Africa -2 AT: Azores -3 Azores Cape Verde Islands Brasilia, Brazil Buenos Aires, Argentina Georgetown, Guyana -3:30 44 designed to provide an interface through a single cable from a programmable controller or PC directly to all HI 3000 Series products
PAGE 61
45 CHAPTER 4 Configuration NOTE: Check with your Network Administrator for the Baud Rate if you don’t know the correct Baud Rate. Step 4. Press the Enter button to set the entry. Step 5. Press the Down arrow until the cursor is in front of Node Address. (See Fig. 4-93) By convention, the address is expressed as four decimal numbers separated by periods, such as “200.1.2.3” representing the decimal value of each of the four bytes. Valid addresses thus range from 0.0.0.0 to 255.255.255.
PAGE 62
HI-3010 Filler/Dispenser/IBC Service Manual Step 8. Press the Exit button to return to the Standby Display. This Completes the Configuration of the Instrument from the Front Panel Configuring the Filler/Dispenser from the Web Browser The Filler/Dispenser allows the user to configure the instrument from their Web Browser. It does not make any difference which browser you use.
PAGE 63
47 CHAPTER 4 Configuration Configuring Ingredients from the Browser About Configuring Ingredients You will notice that the Instrument # is displayed on the Web page. You can configure from 1 - 12 Ingredients from the Browser. Each ingredient can be given an Ingredient Name, Set Tolerance (Discrete or Percent), Target Weight, and Preact. You can also configure the Gate Time, Jog On Time and several other parameters.
PAGE 64
HI-3010 Filler/Dispenser/IBC Service Manual Changing the Ingredient Name Click in the Ingredient Name: field. Click and hold the left button down while moving the cursor over the Ingredient name so that the Ingredient name is completely highlighted. (See Fig. 4-102) 48 name so that the Ingredient name is completely highlighted. (See Fig. 4-104) FIG. 4-104 CONFIGURATION/INGREDIENT NAME CHANGE FIG. 4-102 CONFIGURATION - PULL DOWN MENU Step 9. Type in the new name. In our example we typed “Flour”.
PAGE 65
49 CHAPTER 4 Configuration Step 13. Type in the Target Weight you want for this ingredient. Step 14. To turn On the Target Proof Limit Switch, click in the “ON” radio button or to turn off the Target Proof Limit Switch Click, click in the “Off” radio button. Step 15. If you turned the Target Proof Switch ON you need to set the Gate Time. Step 16. Double click in the Gate Time field to highlight the value. Step 17. Type in the new Gate Time parameter.
PAGE 66
HI-3010 Filler/Dispenser/IBC Service Manual FIG. 4-108 TARGET WEIGHT TOLERANCE PULL DOWN MENU Step 30. If you choose weight: • • Double click in the Min. Weight field and enter the new Minimum target weight tolerance. Double click in the Max. Weight field and enter the new Maximum target weight tolerance. 50 FIG. 4-109 SPEED SELECTION Step 33. Click on the Enter Parameters button to set the entries. Step 34.
PAGE 67
51 CHAPTER 4 Configuration Step 6. To set the Scale Capacity, double click in the Scale Capacity field and enter the scale capacity of the scale you are using in your process. Step 7. To set the Grad Size: • • Click on the Grad Size pull down menu. (See Fig. 4-113) Click on the Grad Size you want for your process. FIG. 4-111 INSTRUMENT SETUP FILLER Step 2. To change the Instrument ID, double click in the Instrument ID field and enter the new ID. Step 3.
PAGE 68
HI-3010 Filler/Dispenser/IBC Service Manual 52 Step 12. To turn the OK to Fill Input ON, click in the OK to Fill Input ON radio button. To turn the OK to Fill Input OFF, click in the OK to Fill Input OFF radio button. Step 13. To adjust the OK to Fill Timer, double click in the OK to Fill Timer field and enter the new time. Step 14. Click on the Set Parameters button to set the entries. Step 15. Click on the right arrow at the bottom of the page to go to Instrument Setup page 2. (See Fig. 4-116) FIG.
PAGE 69
53 CHAPTER 4 Configuration Discharge Parameters FIG. 4-117 INSTRUMENT SETUP PAGE 2/SETTING WAVERSAVER Step 22. To set the entries for page 2, click on the Save Parameters button. Step 23. Click on right arrow at the bottom of the page. The Refill and Discharge Setup page appears. (See Fig. 4-118) Step 1. To turn ON Discharge click in the Discharge ON radio button. To turn OFF Discharge click in the Discharge OFF radio button. Step 2. To turn ON Auto Discharge click in the Auto Discharge ON radio button.
PAGE 70
HI-3010 Filler/Dispenser/IBC Service Manual Step 2. To turn ON Auto Print click on the pull down menu and click on ON. To turn OFF Auto Print click on the pull down menu and click on OFF. Step 3. To select the Baud Rate: • • 54 Step 5. To select the Data Bits: • • Click on the Data Bits pull down menu. (See Fig. 4-122) Click on the Data Bits you want for your process. Click on the Baud Rate pull down menu. (See Fig. 4-120) Click on the Baud Rate you want for your process. FIG.
PAGE 71
55 CHAPTER 4 Configuration Step 4. Double click in the Month-mm field. Enter the current month. Step 5. Double click in the Year-yyyy field. Enter the Current year. Step 6. Double click in the Timezone field. Check Table 42 Civilian Time Zones, GMT on page 40 for the time zone you are in. Enter the correct Greenwich Mean Time value. Don’t forget to enter the positive (+) or negative (-) sign. For our example we used the default time zone which is -8 or PST (Pacific Standard Time). Step 7.
PAGE 72
HI-3010 Filler/Dispenser/IBC Service Manual FIG. 4-129 HOME PAGE/SELECTING CONFIGURATION 56 FIG. 4-132 SMART DIAGNOSTIC CARD CONFIGURATION Step 4. To enable the channels you want to use in your process, click on the radio buttons next to ON. (See Fig. 132) In our illustration we have actuated all 4 channels. Step 5. To disable the channels click on the radio buttons next to OFF. (See Fig. 132) Step 6. Click on the Save Parameters button to save the configuration. NOTE: FIG.
PAGE 73
57 CHAPTER 5 Calibration CHAPTER 5: CALIBRATION About Chapter 5 Chapter 5 pertains to the calibration procedures for the HI 3010 Filler/Dispenser. Alternatives to any procedures implied or explicitly contained in this chapter are not recommended. In order for the Filler/Dispenser to work properly, it must be calibrated prior to operation. Be sure to follow all the procedures completely to insure that the weights read by the Filler/Dispenser are accurate.
PAGE 74
HI-3010 Filler/Dispenser/IBC Service Manual > FIG. 5-2 CONFIGURATION MENU/SELECTING SETUP > CALIBRATION Sensor Type Cal Type 0- 3mV/ V1 C2 - - > C2 CAL Load Sensor s Ref Point Gr avit y 1 0.00 1.00 FIG. 5-5 C2 CALIBRATION SUB-MENU Step 9. The Load Sensor number is a read only field. It tells you how many load sensors are connected to the instrument. Step 10. Press the down arrow button to move the cursor in front of the Ref Point. (See Fig. 5-6) a. b. FIG.
PAGE 75
59 CHAPTER 5 Calibration cities around the world. Mexico City (1.002102) is the lowest and Oslo (0.998726) and Helsinki (1.001405) are the highest. Table 1: Gravity Correction Factors CITY GRAV. ACCEL CITY 0.999369 Los Angeles 1.001028 Athens 1.000684 Madrid 1.000461 Auckland NZ 1.000782 Manila 1.000461 Bangkok 1.002392 Mexico City 1.002102 Brussels 0.999503 New York 1.000433 Buenos Aires 1.001004 Oslo 0.998726 Calcutta 1.00191 Ottawa 1.000007 Cape Town 1.00104 Paris 0.
PAGE 76
HI-3010 Filler/Dispenser/IBC Service Manual 60 Step 21. A “function OK” momentarily appears on the screen indicating the calibration was successful • • A message that says “Function Error” means that the calibration was not successful. Check Chapter 7 - Troubleshooting of this manual for corrective action. Another message may occur which is: Security Violation. This means that the User does not have the security level required to do a calibration. Step 22.
PAGE 77
61 CHAPTER 5 Calibration Step 10. To enter the Gravity Correction Factor, get the factor value from the Gravity Correction Factors table on pages 58 and 59. Step 11. Double click in the Gravity Correction Factor field. (See Fig. 5-14) Step 12. Type in the value. In our example we entered 1.002102 which is the Gravity Correction Factor for Mexico City. Step 13. Enter the value you selected from the table Step 14. Click on the Do C2 Calibration button. Step 15.
PAGE 78
HI-3010 Filler/Dispenser/IBC Service Manual > CALIBRATION Sensor Type Cal Type 62 0- 3mV/ V1 C2 - - > FIG. 5-18 CALIBRATION MENU FIG. 5-21 DO TRADITIONAL CALIBRATION/ZERO Step 4. Press the Right or Left arrow buttons to select Traditional Calibration. (See Fig. 5-19) Step 8. Press the Enter button to do the Zero Calibration. If “Function OK” appears the Zero Calibration is complete If an ERR number appears go to Chapter 7, Troubleshooting for more information. Step 9.
PAGE 79
63 CHAPTER 5 Calibration complete If an ERR number appears go to Chapter 7, Troubleshooting for more information. Step 12. End of Calibration Traditional Calibration From the Web Page Step 1. On the Filler/Dispenser Home Page Click on Configuration. (See Fig. 5-24) The Configuration page appears. (See Fig. 5-25) FIG. 5-26 CALIBRATION SUB-MENU Step 4. Step 5. FIG. 5-24 CONFIGURATION MENU/SELECTING SETUP Step 6. Step 7. Step 8. Step 9.
PAGE 80
HI-3010 Filler/Dispenser/IBC Service Manual FIG. 5-28 CAL HIGH COMPLETED OK Step 18. Click on “Home” to return to the Filler/Dispenser Home page. Step 19. Traditional calibration is complete.
PAGE 81
65 CHAPTER 6 Mapping CHAPTER 6: MAPPING About Mapping Mapping is a simple process where you connect an input (Source) to an output (Destination). The HI 3010 has four output Relays and five Input Contacts. You can also map parameter values to and from these outputs and inputs. The benefit of Mapping is that it requires no programming. NOTE: The HI 3000 Series Operation and Installation Manual provides additional mapping help. NOTE: Data is handled based on the method used writing data to the unit.
PAGE 82
HI-3010 Filler/Dispenser/IBC Service Manual 1. 2. 3. 4. • • NOTE: Step 3. Let’s take a moment to take a look at this page. • • Local Outputs include the 4 Output Relays. Control includes parameters that control the filling or dispensing which includes the following which is only a partial list: 1. 2. 3. 4. • Instrument Setup include parameters for setting up the instrument itself and includes the following which is only a partial list: 1. 2. 3. 4.
PAGE 83
67 CHAPTER 6 Mapping 3. 4. down to see it. In our example we selected Output Relay #1 which has an address of: HO0.0. An equal “=” sign also appears. • Ingredient Setup include parameters for setting up the ingredients to fill or discharge, and includes the following which is only a partial list: 1. 2. 3. 4. FIG. 6-5 OUTPUT RELAY #1 ADDRESS HO0.0 • Step 8. You have now selected the Destination. Step 9. Click on the Jump to Sources Page button to select the Source you want for this destination.
PAGE 84
HI-3010 Filler/Dispenser/IBC Service Manual 68 Step 12. Click on “Fast Fill”. A Select button appears to the right of the Control pull down menu. (See Fig. 6-8) FIG. 6-10 MAPPED FAST FILL TO OUTPUT RELAY #1 Example #2 Mapping to an Input There are 5 contact closure inputs designed into the HI 3010. You want to map Input Contact #4 to OK to Fill. Our Assignment Statement is: • • FIG. 6-7 CONTROL PULL DOWN MENU/ SELECTING FAST FILL Destination = Source Ok to Fill (HO1.4) = Input #4 (HI0.3) Step 1.
PAGE 85
69 CHAPTER 6 Mapping gized, depending on what you want the relay to do. Here’s the process: Step 1. From the Configuration - Mapping Setup #1 page, click on the Local Output pull down menu and select Output Relay. (See Fig. 15) Step 2. In the Relay# text field type number 3. (See Fig. 615) FIG. 6-13 CONFIGURATION - MAPPING SETUP #2 PAGE/SELECTING LOCAL INPUT #4 AS THE SOURCE Step 5. Click on the Local Inputs pull down menu. Click on Local Inputs.
PAGE 86
HI-3010 Filler/Dispenser/IBC Service Manual 70 FIG. 6-21 SLOW GATE SHUT (HI3.15) ADDED AS THE SECOND SOURCE TO THE ASSIGNMENT STATEMENT Step 11. Click on the Map button to save the mapping. The multiple source map appears in the Current Mappings listing. (See Fig. 6-22) FIG. 6-18 OVERFILL ALARM (HI3.13) ENTERED IN THE MAPPING ASSIGNMENT STATEMENT Step 7. To add another Source to the Assignment Statement and make it a Boolean “or” Statement, click on the Or button below the Assignment Statement.
PAGE 87
71 CHAPTER 6 Mapping FIG. 6-24 DEVICENET INT OUT (DIO2) SET AS DESTINATION Step 4. Click on the “Jump to Sources Page” button. The Configuration - Mapping #2 page appears. FIG. 6-27 LOCAL OUTPUT/SELECTING OUTPUT RELAY #2 Step 2. Double click in the Relay# field and type the number of the relay you want. In our example we selected Relay #2. Step 3. Click on the Select button to select Output Relay #2 as the Destination for the left side of the Assignment Statement. (See Fig. 6-28) FIG.
PAGE 88
HI-3010 Filler/Dispenser/IBC Service Manual 72 Step 8. Click on “DeviceNet Boolean In” or “DeviceNet Int In” to select it as the Source for the Assignment Statement. (See Fig. 6-31) Step 9. Click in the Word text box and type in the number “2”. Step 10. Click on the Select button to save the source. FIG. 6-34 HIGHLIGHTING CURRENT MAPPING FIG. 6-31 ASSIGNMENT STATEMENT MAPPING DEVICENET BOOLEAN IN (DI2.1) TO OUTPUT RELAY #2 (HO0.1) FIG.
PAGE 89
73 CHAPTER 6 Mapping ment operator (i.e. the = sign). For example: i = a + b, means get the value stored in “a” and add it to the value stored in “b” and store the sum value at memory address “i”. The left hand side of the operator sign (=) is the address where you want the values on the right hand side of the operator sign (=) to be stored. Rules for Hardy Control Link Mapping Some rules for Hardy Link Mapping: • • Destination - This is the destination memory address to which data will be moved.
PAGE 90
HI-3010 Filler/Dispenser/IBC Service Manual Local Output Outputs interface with indicators, motor starters, solenoids, and other actuators connected to the HI 3010. Remember Outputs can be a Destination and a Source.
PAGE 91
75 CHAPTER 6 Mapping The Destination is Output Relay #1 a State value that is located in the Output Image Table at Address HO0.0. WHICH NODE IT IS COMMUNICATING WITH. The source is the Fast Fill value that is stored in the Fast Fill memory address (HI2.1) in the Input Image Table. Do not confuse the value with the address. The Network scanner, scans each node’s Output Image Table to read the values that are located there.
PAGE 92
HI-3010 Filler/Dispenser/IBC Service Manual HI 3010/DeviceNet Node #1 Output 76 PLC Input Image Table Input Image Table Boolean Word 11 0 1 2 Output Image Table Output Image Table 3 OK To Fill Mapping to OK to Fill on HI 3010 FIG. 6-40 DEVICENET OUTPUT HI 3010/DeviceNet Node #1 Input Image Table TOL Alarm Output 0 1 2 Output Image Table 3 Boolean Word 3 Mapping to the DeviceNet Light Bar FIG.
PAGE 93
77 CHAPTER 6 Mapping HI 3010 Node #1 HI 3010 Input Image Table Input Contact #1 Input Input Image Table Hardy Boolean In Node #2 Output 0 From Sensor 0 1 1 2 2 3 Output Image Table Output Image Table 4 Hardy Boolean Out Output Relay #3 Too Actuator 3 Mapping an Input to an Output Relay on Another HI 3010 FIG. 6-42 HARDY CONTROL LINK NETWORK MAPPING Boolean Mapping A Boolean variable is a variable that can have the value 0 (FALSE) or 1 (TRUE).
PAGE 94
HI-3010 Filler/Dispenser/IBC Service Manual • . . . . other offsets to be determined. When an analog Assignment Statement is evaluated, all value types get converted to float. The final result is then converted to the type of the LHS (Left Hand Side). Mixed Mapping It is permissible to have analog variables appear in Boolean Assignment Statements and to have Boolean variables in analog Assignment Statements.
PAGE 95
79 CHAPTER 6 Mapping Command Interface Parameter Numbers, Code Explanations and Valid Ranges CAUTION: THESE VALUES AND EXPLANATIONS CAN CHANGE. ALWAYS CHECK ON THE HARDY WEB SITE FOR THE NEWEST COMMAND INTERFACE LIST BEFORE USING THE COMMAND INTERFACE. NOTE: Data is handled based on the method used writing data to the unit. If data is written using the Command Interface (See Below) the data is interpreted based on the displayed units.
PAGE 96
HI-3010 Filler/Dispenser/IBC Service Manual Parameter Number (Hexadecimal) Suffix Code Explanation Code Explanation Valid Range Valid Range 0201 Span Weight 0.000001-999999 (Read Only) 0204 Cal Type 0 = C2 1 = Traditional Hard Calibration (Read Only) pp02 Total .0000001-999999 pp03 Cycles 0-9999 (Current Count Read Only) pp04 Fills 0-9999 (Fill Cycles Menu) pp05 Speed 0 = Single 1 = Dual pp06 Target Weight 0.
PAGE 97
81 CHAPTER 6 Mapping A Control Output can be mapped (Assigned) to a Local Relay. Step 6. Press the Enter button. The Item Selection Menu appears with a list of sources. (See Fig. 6-46) For example: ITEMSELECTION For a 1 to 1 Configuration - If “OK to Fill” is the destination, the source can be “Input 1”. When the HI 3010 Filler/Dispenser receives an “OK to Fill” signal, Input 1 is activated which might stop a motor from starting, a gate from opening etc.
PAGE 98
HI-3010 Filler/Dispenser/IBC Service Manual the right arrow indicating that OK to Fill is mapped to something. (See Fig. 6-50) Step 11. To Map other items repeat steps 1-8 for those items you want to map. 82 Step 6. Press the Exit button to return to the OK to Fill Menu. (See Fig. 6-53) “OK t o Fil l ” > ITEM Not Mapped - > FIG. 6-53 OK TO FILL MENU/ITEM UNMAPPED FIG. 6-50 OK TO FILL MAP INDICATION Step 12.
PAGE 99
83 CHAPTER 6 Mapping Mapping a Hardy Control-Link Network to a ControlNet/DeviceNet/Profibus Network FIG. 6-55 HARDY CONTROL-LINK NETWORK CONNECTED TO A CONTROLNET/DEVICENET/PROFIBUS NETWORK The Hardy HI 3000 Series of controllers are designed to save you money.
PAGE 100
HI-3010 Filler/Dispenser/IBC Service Manual 84
PAGE 101
85 CHAPTER 7 Troubleshooting CHAPTER 7: TROUBLESHOOTING About Chapter 7 • Chapter 7 consists of all the procedures for troubleshooting the electrical, mechanical and firmware elements of the HI 3010 Filler/Dispenser in the event of a malfunction. Included in Chapter 7 is a comprehensive flow chart to provide a road map for troubleshooting an entire Filler/Dispenser system, including load cells and cabling.
PAGE 102
HI-3010 Filler/Dispenser/IBC Service Manual Alarm. The Filler/Dispenser begins filling. 86 Fast Gate Did Not Open Alarm - - - - - ALARM CONDITION - - - - - NOTE: The OK to Fill Timer has a preset time to determine if it is OK to Fill. If the OK to Fill times out, it means that the preset time is too short for the process and the NOT OK to FILL Alarm appears with no real alarm conditions. You may need to reset the timer if it appears that no electrical or mechanical reason for the alarm is determined.
PAGE 103
87 CHAPTER 7 Troubleshooting 1. 2. Determine why the Fast Fill Gate did not close and correct the problem. Press the Clear button to clear the alarm. The RESUME FILLING FAST display appears. (See Fig. 7-7) FIG. 7-9 RESUME FILLING SLOW 3. FIG. 7-7 RESUME FILLING FAST DISPLAY 3. 4. Press the Start button to resume fast fill.
PAGE 104
HI-3010 Filler/Dispenser/IBC Service Manual 4. 3. If the fill is within the target window and it is the last fill cycle of a fill sequence, the instrument goes to Standby and the Standby Display appears. (See Fig. 7-12) 88 The instrument returns to the Waiting On Display, repeats the motion check, autozeros, autotares and/or checks the OK to Fill processes and begins fill cycle number 2. Other Wait Displays that can appear are as follows: • • • Waiting for Motion to settle.
PAGE 105
89 CHAPTER 7 Troubleshooting Dispense Alarms Over Refill Alarm - - - - - ALARM CONDITION - - - - - FIG. 7-18 DISPENSE STANDBY DISPLAY Not OK to Dispense Alarm - - - - - ALARM CONDITION - - - - FIG. 7-16 OVER REFILL ALARM • • If the Refill exceeds the Refill High set point or exceeds the capacity of the vessel the OVER REFILL ALARM appears. (See Fig. 7-16) 1. Correct the Over Refill condition. 2. Press the Clear button to clear the alarm. The Dispense Standby display appears. (See Fig.
PAGE 106
HI-3010 Filler/Dispenser/IBC Service Manual 2. says LOST OK TO DISPENSE. (See Figs. 7-20 & 7-21) FIG. 7-20 LOST OK TO DISPENSE ALARM/FAST DISPENSE Fast Gate Did Not Open Alarm Press the Clear button to clear the alarm. The RESUME DISPENSING? display appears. (See Fig. 7-23) FIG. 7-23 RESUME DISPENSING FAST DISPLAY • FIG. 7-21 LOST OK TO DISPENSE ALARM/SLOW DISPENSE 1.
PAGE 107
91 CHAPTER 7 Troubleshooting FIG. 7-26 RESUME DISPENSE? DISPLAY • FIG. 7-29 SLOW GATE DID NOT CLOSE ALARM 1. Press the Start button to resume dispense. Slow Gate Did Not Open 2. - - - - - ALARM CONDITION - - - - • If the Slow Dispense Gate does NOT open, the SLOW GATE DID NOT OPEN alarm appears on the display. (See Fig. 727) Determine why the Slow Dispense Gate did not close and correct the problem. Press the Clear button to clear the alarm. The wait timer display appears. (See Fig. 7-30) FIG.
PAGE 108
HI-3010 Filler/Dispenser/IBC Service Manual 92 IBC/Dispense Alarms Change IBC Alarm - - - - - ALARM CONDITION - - - - • If there is still no motion. An alarm telling you to Change IBC appears. (See Fig. 734) FIG. 7-32 OVERDISPENSE ALARM • OVERDISPENSE ALARM, press the Clear button to clear the alarm. The Accept the Dispense display appears. (See Fig. 7-33) At this time you can: 1. Accept the dispense by pressing the START button. 2.
PAGE 109
93 CHAPTER 7 Troubleshooting 2. The Jog sequence resumes from where the Jog left off when it was paused. Jog Gate Did Not Close Alarm - - - - - ALARM CONDITION - - - - • You might experience a JOG GATE DID NOT CLOSE ALARM! also. If the JOG gate does not close the alarm appears. (See Fig. 7-37) FIG. 7-40 JOG DISPLAY/COMPLETED ONE JOG SEQUENCE CHECKING WEIGHT 5. You can pause the JOG cycle by pushing the Stop button once at any time during the JOG cycle. The JOG Hold display appears. (See Fig.
PAGE 110
HI-3010 Filler/Dispenser/IBC Service Manual 2. 94 The JOG display reappears asking you if you want to start the JOG sequence again. (See Fig. 7-43) FIG. 7-45 DISCHARGE GATE DID NOT OPEN ALARM 1. FIG. 7-43 JOG DISPLAY/JOG AGAIN 3. 4. If you want the instrument to JOG again, press the Start button to repeat the JOG sequence. If you DO NOT want the instrument to JOG again, press the Stop button.
PAGE 111
95 CHAPTER 7 Troubleshooting FIG. 7-47 DISCHARGE GATE DID NOT CLOSE ALARM 1. 2. 3. 4. Check to see what is preventing the discharge gate from closing. Correct the problem. Press the Clear button to clear the alarm. The instrument returns to the Fill On display or the Standby Display depending on the filling cycle.
PAGE 112
HI-3010 Filler/Dispenser/IBC Service Manual General Troubleshooting Flow Chart Index Drifting or unstable weight readings A Electrical, Mechanical and Configuration reviews B Instabilities on Formerly Operating System C Weight indication will not return to zero E Verify individual load sensor operation F Trad.
PAGE 113
97 CHAPTER 7 Troubleshooting A - Guidelines for Instabilities on Formerly Operating Systems A - STABILITY TEST A Confirms the Health of the internal A/D converter circuits. Enter Diagnostics STABILITY TEST Activate the test and review the results. PASS No There isn’t a port defined or enabled The internal A/D converter has a hardware problem Yes Continue checking for mechanical problems. B H Check Configuration settings under options B Cycle power and re-run the test.
PAGE 114
HI-3010 Filler/Dispenser/IBC Service Manual B - Guidelines for Instabilities on Formerly Operating Systems (Cont’d) B Check for Electrical Stability OK? No B1 No B2 No B3 Check for Mechanical Stability OK? Check Configuration settings for stability OK? Yes GO TO K 98
PAGE 115
99 CHAPTER 7 Troubleshooting B1 - Guidelines for Instabilities on Former Operating Systems (Cont’d) B1 B1.1 B1.2 Electrical Physical Grounding All common equipment share a common ground point. Keep the ground cable length to earth ground as short as possible. Install a new ground rod if the cable length is excessive Cable Cuts or breaks in the loadcell cable insulation allow moisture to wick into the cable and loadpoints. This can setup stray capacitance charges and allow ground currents to exist.
PAGE 116
HI-3010 Filler/Dispenser/IBC Service Manual B2 - Guidelines for Instabilities on Formerly Operating Systems: Mechanical Stability and Configuration Settings.
PAGE 117
101 CHAPTER 7 Troubleshooting C - Guidelines for Instabilities on Formerly Operating Systems C Check individual load sensors output by physically lifting the signal wires and making a reading of that sensors output. Use a Multi meter and Record load sensor data for comparison and stability. A load sensor output can be considered stable if the readings only vary +- 0.01mV. Applying weight and releasing the weight should show a very rapid Millivolt change.
PAGE 118
HI-3010 Filler/Dispenser/IBC Service Manual 102 C1 - Guidelines for Instabilities on formerly operating systems with Smart Diagnostics C1 Check individual load sensors output by using the Smart Diagnostics and SD summing card Record load sensor for comparison and stability A load sensor output can be considered stable if the readings only vary +- 0.01mV. Applying weight and releasing the weight should show a very rapid Millivolt change. A slow Millivolt change can indicate a damaged strain guage.
PAGE 119
103 CHAPTER 7 Troubleshooting E - Non-Return to Zero E The Return to Zero Test is used to determine whether the instrument can still zero a scale based on preset parameters. If you pass the Return to Zero Test you are within the sum of the preset Motion and Zero Tolerance settings. If you fail you are outside the sum of the preset Motion and Zero Tolerance settings. If you fail the test there may be too much build up on the scale and you need to clean the scale or you have scale problems.
PAGE 120
HI-3010 Filler/Dispenser/IBC Service Manual F - Verify Individual Load Cell Milli-Volt Readings Using the load cell certificate, verify the milli volt per volt rating Example: 3 mV/V load cells will produce approximately 15 mV at full load. That is 5 volts excitation x 3 mV/V. A scale capacity of 1,000 lbs with 100 lbs of dead load at empty the load point mV reading should equal 1.5 mV F Using a Multimeter MV readings acceptable? Physically lift the signal leads to read each load cell’s output.
PAGE 121
105 CHAPTER 7 Troubleshooting F(a) - Verify Individual Load Cell Readings Using Smart Diagnostics F(a) SMART DIAGNOSTICS is a built-in system diagnostics utility that enables the operator to rapidly troubleshoot a weighing system from the front panel, PDA or Web Browser of the HI 3030. Used with an HI SD card you can read each individual load cell in mV, mV/V and weight to determine if a load sensor is malfunctioning or not connected.
PAGE 122
HI-3010 Filler/Dispenser/IBC Service Manual G - A/D Failure Error 106
PAGE 123
107 CHAPTER 7 Troubleshooting H - Mechanical Inspection H 1) 2) 3) 4) 5) Keep flexures on the horizontal Vertical flexures should be avoided Do not use flexures to correct for misaligning piping Do not use hose flexures to make right angle bends Non-flexed piping should have an unsupported horizontal run using a ratio of 36 times its diameter.
PAGE 124
HI-3010 Filler/Dispenser/IBC Service Manual J - Electrical Inspection DO NOT POWER UP THE CONTROLLER UNTIL INPUT VOLTAGES CAN BE VERIFIED! J J1 Verify the proper voltage level has been supplied. J2 Apply power to the controller only if supply voltage is correct. J3 Does the scale reflect a weight change? J4 Cabling 1) Check the specification label attached to the weight controller chassis. (110 VAC/220 VAC or 24 VDC) 2) Use a meter to verify neutral, ground and Hot are proper.
PAGE 125
109 CHAPTER 7 Troubleshooting K - Load Sharing and Load Sensor Checkout K K1 K2 Verify the p rope r voltag e level has been su pplie d A pply pow er to th e con trolle r only if s upply voltag e is cor r ect. 1) Does the mV signal increase in a positive direction? 2) If you receive a negative result, check if load cell is mounted correctly. a) The arrow goes with the direction of the force. b) If there isn’t an arrow, you must manually verify the correct direction.
PAGE 126
HI-3010 Filler/Dispenser/IBC Service Manual M - Weight Reading Stops Incrementing Weight Reading is Frozen at Zero or a High Weight Reading M The load sensor output signal has exceeded the millivolt limits set in Configuration and/or the internal factory setting. 1) Verify the signal wires are properly connected. a) Verify load cell cable color code (1) Load Cell Certificate. (2) Installation Manual (3) Cable marking strips b) Broken signal wires act as antenna for EMI/RFI.
PAGE 127
111 CHAPTER 7 Troubleshooting N - Blank Screen N Measure AC Power at J6 OK? Measure the excitation voltage at J1 5 VDC? No No 1) Check for proper power at the source connection. 2) Check the circuit breaker at the source. Check the power fuse located inside the case OK? Yes Contact Hardy Instrument Technical Service 800-821-5831 No Disconnect all the connectors from the back panel except power. Measure the Excitation voltage at J1 5 VDC? Replace the 2.5 amp slo-blow fuse and supply power.
PAGE 128
HI-3010 Filler/Dispenser/IBC Service Manual O - Display Stuck on a Screen O Power Down then Power Up Able to change Screen? Yes No Remove all connectors Other than the power connector Able to change Screen? Yes No Disconnect the power cable. Remove the back plate with printed circuit boards. Push the EPROM down into its socket until it is securely seated.
PAGE 129
113 CHAPTER 7 Troubleshooting R - View Input States R The Input States display shows whether or not the instrument has any inputs activated. This provides a way of testing the inputs before actually starting the process. Enter Diagnostics STABILITY TEST Activate the test and review the results. PASS No These are dry contact closures. Allowing 110 VAC in the input will damage the unit. Verify contact is being made between the connector common to the input desired.
PAGE 130
HI-3010 Filler/Dispenser/IBC Service Manual 114 S - Forcing Outputs S Enter Diagnostics STABILITY TEST The Force Output function individually activates each of the 4 Output relays in the instrument. Useful in pre-startup to determine that all the relays are connected to the correct auxiliary devices Activate the test and review the results. WARNING: Forcing the output relay may cause damage or personal injury. Make absolutely sure you know what the relay is connected to before activating.
PAGE 131
115 CHAPTER 7 Troubleshooting System Integrity Check and Fault Determination From the Front Panel To determine if an instrument or cabling problem exists, verify the basic operation of the system by performing the following system checks. Diagnostics About Diagnostics The Diagnostics menus enable the technician to get a more complete view of how the Filler/Dispensing/IBC system is working.
PAGE 132
HI-3010 Filler/Dispenser/IBC Service Manual 116 Step 10. Press the up or down arrow until the cursor is in front of *WAVERSAVER. This display shows the last WAVERSAVER selection. • • • FIG. 7-51 TEST DATA/LAST CALIBRATION TIME Press the left or right arrow buttons to select the WAVERSAVER selection you want. Press the Enter button to set the entry. Press the down arrow to move to the next parameter. Step 11. Press the down arrow button until the next three menu items are displayed. (See Fig.
PAGE 133
117 CHAPTER 7 Troubleshooting • • Press the down arrow to move to the next parameter you want to view or change. If you get an error during calibration, change Zero Count to 500,000 to clear the calibration error, then recalibrate. Step 20. Press the up or down arrow until the cursor is in front of *Scale Capacity. • • Step 16. Press the down arrow button until the next three menu items are displayed. (See Fig.
PAGE 134
HI-3010 Filler/Dispenser/IBC Service Manual • • Press the Enter button to set the entry. Press the down arrow to move to the next parameter you want to view or change. Step 25. Press the up or down arrow until the cursor is in front of *Auto Zero Time. • • • • The Auto Zero Time is the maximum number of seconds that it takes the Auto Zero to complete. To change the Auto Zero Time press the right or left arrow buttons to increase or decrease the time. Press the Enter button to set the entry.
PAGE 135
119 CHAPTER 7 Troubleshooting • • • • • The Target Weight is the weight you want for each fill. To change the Target Weight press the Clr (Clear) button. Use the alphanumeric key pad and enter the new Target Weight. Press the Enter button to set the entry. Press the down arrow to move to the next parameter you want to view or change. • • • The Target Window (Wt) - is the Target Window tolerance below the Target Window expressed in Weight.
PAGE 136
HI-3010 Filler/Dispenser/IBC Service Manual • Speed - The speed selected for this Ingredient either Single or dual. • Step 44. Press the down arrow button until the next three menu items are displayed. (See Fig. 7-63) 120 mode has been selected, Simultaneous or Sequential. Slow Fill Proof Switch - If Dual Speed is selected and Auto Fast is ON this menu item indicates if the Slow Fill Feeder Switch is On or Off. Step 48. Press the down arrow button until the next three menu items are displayed.
PAGE 137
121 CHAPTER 7 Troubleshooting • Number of Sensors - The number of sensors detected by the instrument in the Filling/Dispensing system. f. 1. g. 2. 3. 4. Load Sensor -The instrument will read C2 load sensors certification information only. The instrument displays sensor number 1 as a default. If you want to look at the certified specifications for other load sensors press the up or down arrows to move the list of sensors. The instrument can detect a maximum of 8 sensors.
PAGE 138
HI-3010 Filler/Dispenser/IBC Service Manual FIG. 7-71 TEST AND DATA MENU/SELECTING DIAGNOSTICS FIG. 7-74 MILLIVOL.T AND WEIGHT READING • Step 2. Press the Enter button. The Diagnostics Display appears with the cursor in front of Voltage & Weight. (See Fig. 7-72) • FIG. 7-72 DIAGNOSTICS DISPLAY/SELECTING VOLTAGE & WEIGHT Step 3. To see the Voltage and Weight Press the enter button. The Choose Display screen appears. (See Fig. 7-73) FIG.
PAGE 139
123 CHAPTER 7 Troubleshooting Step 9. Press the Exit button to return to the Choose Display. Step 10. Press the Exit button to return to the Diagnostics Display. Stability Test The Stability Test switches a fixed signal into the analog to digital convertor, and calculates the mean squared variation from the average reading, using 100 samples. The test passes if the mean squared variation is less than 5.0, and the average reading is between 30237 and 36955. FIG.
PAGE 140
HI-3010 Filler/Dispenser/IBC Service Manual FIG. 7-80 DIAGNOSTICS DISPLAY/FACTORY DEFAULTS • • Resetting the Default Parameters is used when you want to change the instrument from a Filler to a Dispenser or an IBC dispenser and vice versa. It is required that the security access to this menu is High (HI). Step 2. Press the Enter button. The Factory Defaults display appears. (See Fig. 7-81) 124 FIG. 7-83 INSTRUMENT SELECTION DISPLAY Step 7.
PAGE 141
125 CHAPTER 7 Troubleshooting • If you Pass the Test the Pass display appears. (See Fig. 7-86) FIG. 7-89 INPUT STATES DISPLAY/INPUT 2 AND 4 ACTIVE FIG. 7-86 RETURN TO ZERO TEST/PASS • If instrument Fails the test the Fail display appears. (See Fig. 7-87) You may need to do the following: 1. 2. Check the scale for excess material. Check your Motion and Zero Tolerance settings. They might be set too low for your process. Step 3. Press the Exit button to return to the Diagnostics display.
PAGE 142
HI-3010 Filler/Dispenser/IBC Service Manual • Step 4. If you are absolutely sure that this is what you want to do press the Start button. The Output Relay display appears with the cursor in front of Output Relay #1. (See Fig. 7-92) 126 If you do not want to select another Output Relay, press the Exit button to return to the Diagnostics display. Step 8. Press the Exit button again to return to the Diagnostics display. FIG. 7-92 OUTPUT RELAY DISPLAY/SELECTING OUTPUT RELAY #1 Step 5.
PAGE 143
127 CHAPTER 7 Troubleshooting resistance than the 30K snubbing network, or 1.5K ohms. Use less than a 1.67K ohm parallel resistor and now total load is below 1.5K ohm or 80mA. Step 5. Press the Exit button until you return to the Standby Display. Using Solid State Relays with Light Loads (Optional Set Relays) About Solid State Relays With Light Loads There have been installations where solid state relays have been used and failed to shut off a solenoid or relay when deenergized.
PAGE 144
HI-3010 Filler/Dispenser/IBC Service Manual ADDRESS, EVERYTHING. THE INSTRUMENT IS RETURNED TO THE CONDITION IT WAS RIGHT FROM THE FACTORY. Step 3. Step 4. Step 5. Step 6. Enter the High Security Code Number. Click on the Return to Factory Defaults button. The Confirmation Page appears. (See Fig. 7-100) The page informs you that all Factory default have been set and asks you to select what type of instrument you want this instrument to be.
PAGE 145
129 CHAPTER 7 Troubleshooting • • Press the Down or Up Arrow button until the cursor is in front of ALL/mV. (See Fig. 103) Press The Enter button. The individual Channel/millivolt readings appear. (See Fig. 104) > Channel 1 Channel 2 Channel 3 Channel 4 3.0 mV 3.0 mV 3.0 mV 3.0 mV FIG. 7-104 INDIVIDUAL CHANNEL DISPLAY/MILLIVOLTS • • • • If all the load sensor readings are 0.00 mV there is something wrong between the HI 3000 and the load sensors. The cable(s) is disconnected or something is wrong.
PAGE 146
HI-3010 Filler/Dispenser/IBC Service Manual Step 13. Press the Enter button. The Scale Weight for the individual Scale Load Sensor display appears. (See Fig. 7-108) > Channel Channel Channel Channel 1 2 3 4 Step 2. Press the Enter button. The Information display appears “SYSTEM STABILITY TEST, PRESS ENTER TO START”. (See Fig. 7-110) SYSTEMSTABILITY TEST Pr ess ENTERt o t est 16.02 l b 16.03 l b 16.02 l b 16.00 l b FIG. 7-110 STABILITY TEST DISPLAY FIG.
PAGE 147
131 CHAPTER 7 Troubleshooting > Channel Channel Channel Channel 1 2 3 4 PASS - > PASS - > PASS - > PASS - > FIG. 7-113 TEST RESULTS PER CHANNEL • To see the individual results for Channel 1, press the up or down arrow buttons until the cursor is in front of the channel you want to view. Press the Enter button to see the individual Stability Test results for the selected Channel, in our example Channel 1. (See Fig.
PAGE 148
HI-3010 Filler/Dispenser/IBC Service Manual 132 Step 3. Click on Weight and Voltage. (See Fig. 7-119) The Operation/Diagnostics - Weight & Voltage page appears with all four (4) channels (Inputs) with the Sense Voltages, Millivolts, Millivolts/Volt, A/D counts and Gross Weight displayed. (See Fig. 7120) NOTE: To differentiate between a unit with regular diagnostics and Smart Diagnostics (-SD) option card, the regular diagnostics has only one input. Smart Diagnostics has 4 inputs. FIG.
PAGE 149
133 CHAPTER 7 Troubleshooting • • If any or all the load sensor readings are 0.00 there is something wrong between the HI 3000 and the load cells. The cable(s) is disconnected or something is wrong with the such that it is not transmitting the readings to the HI 3000 instrument. If you do not get a reading for one or possibly two or more load sensors (Sensor 3 for example reads 0.
PAGE 150
HI-3010 Filler/Dispenser/IBC Service Manual application and are securely fastened, 64 signals should be returned and the print out will reflect this fact. nal output from the load cell(s)/ point(s), and digitize, interpret, communicate and display the results as a weight indication. Troubleshooting The Network Connections and Configuration with the "Ping" Tool Step 1. The Ping Tool is used from the root directory of the PC. Get to the Root directory. The Root Directory is the “C:/” Prompt. Step 2.
PAGE 151
135 CHAPTER 7 Troubleshooting Assume a load like a relay with a coil of 15,000 ohms and of 5% of nominal drop-out. When the solid state relay is off, there will still be 1/3 of the line voltages across the relay, so it will not drop out. For the relay to have 5% of the line across it, it and a parallel shunt resistor must be 20 times less resistance than the 30K snubbing network, or 1.5K ohms. Use less than a 1.67K ohm parallel resistor and now total load is below 1.5K ohm or 80mA.
PAGE 152
HI-3010 Filler/Dispenser/IBC Service Manual 136
PAGE 153
135 Appendix A - HI 3010 Complete Mapping Symbols DICTIONARY OF MAPPING SYMBOLS Map Dictionary: CMD0 - Specifies input and output locations for the command interface e.g. CMD0=DSI25*DSO20 Unit will look for commands starting at DeviceNet input word 25 and send acknowledgement to output word 20 Please distinguish between digit zero "0", and upper-case letter "O". HI, HSI - Hardy Input Table Bit "y" of word "x" in table is specified as: HIx.
PAGE 154
HI-3010 Weight Controller Service Manual HO3.6 = Send Custom Email 6 HO3.7 = Send Custom Email 7 HO3.8 = Send Custom Email 8 HO3.9 = Send Custom Email 9 HSO - Hardy Short Output table. A table of 16-bit integers. NOTE: HSO is a distinct table, and does not refer to HO in any way. HSO0 = Cycles Ordered for Active Ingredient, 0=continuous HSO1 = Ingr. 1 Speed. 0=single, 1=dual HSO2 = Ingr. 2 Speed HSO12 = Ingr. 12 Speed HSO13 = Ingr. 1 Fills or Dispenses HSO24 = Ingr. 12 Fills or Dispenses HSO25 = Ingr.
PAGE 155
137 Appendix A - HI 3010 Complete Mapping Symbols HFO56 - Ingr.12 Min Wt HFO57 - Ingr.1 Max % (Tolerance in %, above target wt) HFO68 - Ingr.12 Max % HFO69 - Ingr.1 Min % (Tolerance in %, below target wt) HFO80 - Ingr.12 Min % HFO81 - Ingr.1 Jog On Time (s) HFO92 - Ingr.12 Jog On Time (s) HFO93 - Ingr.1 Jog Off Time (s) HFO104 - Ingr.12 Jog Off Time (s) HFO105 - Ingr.1 Wait Time (s) HFO116 - Ingr.12 Wait Time (s) HFO117 - Ingr.
PAGE 156
HI-3010 Weight Controller Service Manual 138
PAGE 157
Index Index Symbols “Clean” Primary Line *Scale Capacity 116 17 Numerics 0/(/)/*/+/#/&/’ Button 23 1 to 1 Configuration 81 10/100 Base T Ethernet Connection 45 10/100 BaseT Ethernet 1 14 AWG Power Line 17 2/ABC Button 22 30K Snubbing Network 134 32 Bit Integer 78 32 Bit Integer Analog Variable Types 77 3rd Party I/O 3 -4AN 4 55 Updates Per Second 41 6/MNO Button 23 8/TUV Button 23 9 Terminal Block 18 A A - Guidelines for Instabilities on Formerly Operating Systems 96 A/D Convert Error 85 A/D Counts 115
PAGE 158
HI 3010 Filler/Dispenser/IBC Service Manual B B - Guidelines for Instabilities on Formerly Operating Systems (Cont’d) 97 B1 - Guidelines for Instabilities on Former Operating Systems (Cont’d) 98 B2 - Guidelines for Instabilities on Formerly Operating Systems Mechanical Stability and Configuration Settings.
PAGE 159
Index DeviceNet Input Table 75, 79 DeviceNet Interface 3 DeviceNet Network 44 DeviceNet Output Table 79 DeviceNet Parameters 44 DeviceNet Tables 78 Diagnostic Menus 114 Diagnostics 114, 120, 126, 127, 130 Diagnostics Display 121, 127 Diagnostics Menus 114 Diagnostics Page 126 Dimensions of the Panel Cutout 12 Disassembly 11, 85 Disassembly and Reassembly Notes and Cautions Discharge Alarms 94 Discharge Function 87 Discharge Gate Did Not Close Alarm 94 Discharge Gate Did Not Open Alarm 94 Discharge Gate Pro
PAGE 160
HI 3010 Filler/Dispenser/IBC Service Manual H H - Mechanical Inspection 106 Hardy C2® Second Generation 57 Hardy Input and Output Tables 77 Hardy Instruments C2 Certified Load Sensors Hardy Link Basic Mapping 74 Hardy Technical Support Technician 114 Hardy Web Site 1 Hardy Web Tech 1, 3 Help Button 21 Help Dialog 21 HFI0 78 HFI1 78 HI 215IT Junction Box 128 HI 215JB-SS1 or PS1 Series 10 HI 3000-RC 4 High and Low Level 34 High Level Sensor 34 High Security Code Number.
PAGE 161
Index Loss-in-Weight 25 Lost OK to Dispense Alarm 89 Lost OK to Fill Alarm 86 Low Level Sensor 34 LVDT and Half Bridge Load Cells/Sensors 18 M M - Weight Reading Stops Incrementing Main Board 16 Manual Button 21 Manual Mode 21 Map the Source 81 Mapped (Assigned) 81 Mapped Data 82 Mapped I/O 1, 3 Max I/O Data Capacity 109 9 Negate 78 NEMA 4 & 4X 12 NEMA 4X 4 No C2 Sensor 85 Non-C2 Load Point Connection NONE 37 Non-Linearity 7 Normally Open 125 NOT 77 Not OK to Discharge Alarm 94 Not OK to Dispense Alarm
PAGE 162
HI 3010 Filler/Dispenser/IBC Service Manual Panhead Screw 16 Parallel Resistor 134 Parallel Shunt Resistor 134 PARAMETER NUMBER 78 PARAMETER VALUE 78 Parameters 114 PARAMID 78 Parity 36 Parity Pull Down Menu 54 Pass Display 122 -PB 4 PC Boards 16 PDA 128 Performance Diagnostics 1 Phillips Head Screw Driver 16 Physical Characteristics 8 Pick List 22 Ping Tool 133 PING Utility 133 PLC® 2 Power 8 Power and Relay Circuit Card 17 Power and Utility Requirements 7 Power Input J1 17 Power Supply Reference Weight 6
PAGE 163
Index Set Date/Clock Parameters 54 set point value (Target Weight) 25 Set the Span Value 62 Setup Data 22 Setup Wizards 3 Setup/3/DEF Button 23 Setup/Configuration Menus 21 Short Integer 78 Siemens 6 Silicon Controlled Rectifier 126 Silicon Controlled Rectifier (SCR) 133 Simple Operator Interfaces 44 Single Speed 29 Sliding Average 41 Slotted Head Screwdriver 13 Slow Fill Proof Switch 119 Slow Fill Proof Timer 119 Slow Gate Did Not Close 91 Slow Gate Did Not Close Alarm 87 Slow Gate Did Not Open 90 Slow Ga
PAGE 164
HI 3010 Filler/Dispenser/IBC Service Manual Total Decimal Pont Parameter 39 Total Load 134 Totalizer 52 Totalizer Parameter 37 Totals 22 Trad Cal Error 85 Traditional 7 Traditional Cal Menu 62 Traditional Calibration 4, 57, 62 Traditional Calibration From the Front Panel 61 Traditional Calibration From the Web Page 63 Troubleshooting 85 Troubleshooting Techniques 134 Troubleshooting The Network Connections and Configuration with the "Ping" Tool 133 TRUE 78 Washers 11, 85 Watts Available for DeviceNet Power
PAGE 165
9440 Carroll Park Drive Suite 150, San Diego, CA 92121 Telephone: 1-800-821-5831 FAX: (858) 278-6700 Web Address: http://www.hardyinstruments.com Copyright February 2002, Dynamic Instruments, All Rights Reserved. Printed in the U.S.A.