Installation Manual

Ultraw eld

UltraShot

Welding Procedures

Continued

Ultraweld-UltraShot Welding Procedure I nstructions

Battery Type:

• This ignition unit contains a lead-acid battery which is

sealed and maintenance free.

Battery Charging:

• To properly charge this Deep Cycle AGM battery only use

the dual stage charger provided with the USCONTROLLER

unit.

• Never run the battery to a point where it is completely

discharged.

• The dual stage charger provides a trickle charge so it is

impossible to over-charge and damage the battery.

• Charge before each use to achieve optimum performance.

USCONTROLLER

Flint I gniter

Do Not Use Wire Brush to Clean Mold!

7b. Pour the weldmetal (clear cap side) into the mold crucible

on top of the disk.

7c. Open starting powder side (orange cap) and put approxi-

mately two-thirds of the starting material on top of the weld

metal. Close the lid and put the remaining material on top of

the lid near the hole.

7d. Ignite starting material with a ﬂ int igniter.

8. Wait approximately 30 seconds before opening mold to

permit metal to solidify.

7a. If using Ultraweld tubes, insert disk in the bottom of the

mold crucible, concave side up.

9. To clean the mold, use a MCBRSH1 natural bristle brush be-

fore making next weld. On horizontally split molds, use end

of mold cleaning spade, a small diameter rod or screw driver

to remove slag from tap hole. Caution should be used when

cleaning molds to avoid burns from contact with hot mold.