® Product features may vary from the picture above. Harley-Davidson is a registered trademark and the motorcycle sound is a trademark of H-D Michigan, Inc. used under license. Owner’s Manual with Assembly Instructions Please read this manual and save it with your original sales receipt. For Model 74370 Tools needed for assembly: Phillips Screwdriver, Hammer and Safety Scissors (not included).
Table of Contents A B C D E F G H I J K L M N O Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Warnings and Cautions ELECTRICAL HAZARD WARNING • Batteries can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.
C Parts • If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. • Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. • Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant.
Parts Exhaust Pipe Set Left - Inner Half Front Fork Right - Inner Half Right - Outer Half Headlight - Rear Half Left - Outer Half Headlight - Front Half Seat Saddlebag - 2 Gas Tank Soundbox Battery Clamp 5 Fork Cover
Parts (Inner Half) (Outer Half) Right Left Shock Set - 2 WARNING P R E V E N T • • • F I R E D o n o t b y p a s s a P o w e r W h e e l U s e o n l y a R e d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O R O P E R A T E Handlebar Set 6 Volt Battery - 2 Hex Bushing - 4 Round Bushing - 2 Axle Bushing - 2 Handgrips - 2 12-Volt Charger Not Shown: Label Sheet #8 x 3/4" Plastite Screw – 55 .437 (Large Diameter) Retainer - 6* .
D Parts Diagram 3 17 20 Note: Some parts shown are assembled on both sides of the vehicle. 28 13 5 2 4 29 24 15 16 19 11 23 MT 18 14 31 9 30 10 12 25 4 14 21 7 8 29 11 26 1 27 12 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Vehicle Frame Vehicle Body Seat Wheel - 2 Gas Tank Footboard Exhaust - Inner Half - 2 Exhaust - Outer Half - 2 6 Volt Battery - 2 Axle Bushing - 2 Hex Bushing - 4 Wheel Axle - 2 22 13. 14. 15 16. 17. 18. 19. 20. 21. 22. 23. 24.
E Battery Charging Important Notes ELECTRICAL HAZARD • Your new batteries must be charged for at least 18 hours before you use them in your vehicle for the first time. • We recommend that you start charging your batteries before beginning assembly of your new vehicle. • The batteries must be upright while charging. • The charger is not a toy. • Do not short circuit the batteries. • You do not need to remove the batteries from your vehicle to recharge them.
Battery Charging 1 3 Battery Connector WARNING P R E V E N T • • • F I R E D o n o t b y p a s s a P o w e r W h e e l U s e o n l y a R e d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O R O P E R A T E WARNING P R E V E N T • • • F I R E D o n o t b y p a s s a P o w e r W h e e l U s e o n l y a R e d P o w e r W h e e l s N e v e r m o d i f y t h e e l e c t r i c a l O O R WARNING P R E V E N T • P E R A T E • • Slots F I R E D o n o t b y p a s s a P o w
F Assembly WARNING Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle. Children should not handle parts, including the battery, or help in assembly of the vehicle.
Assembly 7 5 Right Exhaust Pipe - Inner Half TM TM * Right Footboard Vehicle Frame Vehicle Frame • The right footboard was inserted in the vehicle frame at the factory. Make sure the right footboard is in place. • Insert two screws into the right footboard as shown. • Tighten the screws with a Phillips screwdriver. Do not over-tighten. 6 Peg Helpful Hint: Use a long-shafted screwdriver to complete assembly steps 7 and 8.
Assembly 9 Flat Side 11 Right Exhaust Pipe Wheel Axle Axle Bushing TM • Slide an axle bushing (flat side first) on a wheel axle. 12 Guide 1 Guide • With the holes aligned, insert six screws to join the two halves of the right exhaust pipe. • Tighten the screws using a Phillips screwdriver. Do not over-tighten. • Repeat steps 6 through 9 to assemble the left exhaust pipe (L) to the left side of the vehicle.
Assembly 14 16 Vehicle Frame Saddlebag Axle Bushing Notch Tab Groove Rear Fork Arm Rear Fork Arm Wheel (with Hex Busings) Back View Back View • Position the vehicle assembly so that the back is facing you. • While holding the hex bushings in place, position the wheel between the rear fork arms of the vehicle frame. • Slide the wheel axle (with axle bushing) through one rear fork arm, through the wheel (with hex bushings) and out through the other rear fork arm.
Assembly 20 18a Headlight Assembly Rear Half DO NOT INSERT SCREW HERE DO NOT INSERT SCREW HERE Headlight Assembly Front Half 18b “Lens” Fork Axle .354 (Small Diameter) Retainer • Place a .354 (small diameter) retainer on a flat surface, inside up. • Fit the end of the fork axle into the retainer. • Tap the opposite end of the fork axle with a hammer to secure the retainer on the axle. Pull on the retainer to make sure it is securely assembled.
Assembly 22 24 .354 (Small Diameter) Retainer Front Fork Right Handlebar TM Front Fork Left Handlebar 2 TM 1 Fork Axle • Slide the fork axle up into the bottom of the front fork, through the neck and steering stop, and out the top of the front fork. • Fit a .354 (small diameter) retainer on the end of the fork axle. • Support the fork axle and tap the retainer with a hammer to secure it on the end of the axle. • Pull on the .354 retainer to make sure it is secure on the fork axle.
Assembly 25 Arrow handlebar making sure that the tab on the inner shock half fits into the groove in the fender. • Repeat this procedure to slide the remaining shock on the other handlebar. Front Fender 27 Handlebar Handlebar Tabs Wheel Axle Round Bushing .437 (Large Diameter) Retainer Shock Tabs Barrel Side Front Fork • Position the vehicle upside down. • Note the arrow on the underside of the front fender. • Position the front fender so that the arrow points towards the front of the vehicle.
Assembly Round Bushing 29 Wheel Axle 31 Battery Compartment Door Battery Compartment .437 (Large Diameter) Retainer Plate Side Sound Box Shock 1.5V x 3 “AA” (LR6) Round Bushing • Fit a round bushing, plate side first, between the wheel and the shock. Helpful Hint: You may need to push the shock outward slightly to fit the round bushing. • Continue to slide the wheel axle through the round bushing and then the shock. • Fit a .437 (large diameter) retainer on the end of the wheel axle.
Assembly Helpful Hint! To replace the batteries in the sound box, simply remove the screws from the gas tank and remove the gas tank from the vehicle frame. After replacing the batteries, be sure to replace the sound box, gas tank and screws. 32 Buttons Gas Tank 34 Sound Box PUSH HERE Tabs Tab Vehicle Body Seat Gas Tank Tab TM Slot Vehicle Frame • Balance the sound box on the vehicle body. (The speaker should face down.
G Label Decoration Proper label application will help to keep the labels looking their best! When applying labels, keep the following guidelines in mind: • Wash your hands before applying the labels. • Before applying the labels, wipe the surface of the vehicle with a clean, dry cloth to remove any dust or oils. • Place the labels exactly as shown in the illustrations. • For best results, avoid repositioning a label once it has been applied to the vehicle.
Label Decoration 4 23 ® 21 27 27 29 30 28 TM ® 15 10 ® 25 ® 25 24 24 5 Right Side ® 23 22 27 28 27 30 29 TM ® 16 ® Left Side 20 25 ® 25 24 24
H Battery Installation IMPORTANT! Use only Power Wheels® 6 volt batteries with A-style connectors and built-in thermal fuses. Power Wheels® 6 volt batteries with external thermal fuses will not fit in the battery compartment of this vehicle. Use of any other batteries or fuses will damage your vehicle. Make sure that you charge the batteries for at least 18 hours using the enclosed Power Wheels® 12 volt charger before operating your vehicle for the first time.
I Battery Care and Disposal Battery Care and Disposal Care Disposal If a battery leak develops, avoid contact with the leaking acid and place the damaged battery in a plastic bag. See information below for proper disposal. If acid comes in contact with skin or eyes, flush with cool water for at least 15 minutes and call a physician. If acid is internally ingested, give water, milk of magnesia or egg whites immediately. Never give emetics or induce vomiting. Call a physician.
K Rules for Safe Driving RIDING HAZARD 7. Do not allow your child to drive on sloped or inclined surfaces. Restrict your child’s driving to generally level ground ONLY! 8. Do not allow your child to drive down or across a steep slope. - The vehicle may gain unsafe speed, even if the button is released to stop. - The vehicle may tilt and tip over. - The wheels could lose traction, causing the vehicle to slip. 9. Do not allow your child to drive up steep inclines.
L How to Operate Your Vehicle As assembled, your vehicle is ready to roll in low speed (21/2 mph, maximum). When your child is ready to drive the vehicle in high speed (5 mph, maximum), follow the instructions on page 25 to connect the high speed hook-up. Beginner Use - Low Speed Drive To Back Up Important! To prevent damaging the motors and gears, teach your child to stop the vehicle before switching direction. Never shift from drive (LOW or HIGH) to reverse, or from reverse to drive, without stopping.
How to Operate Your Vehicle How to Operate Your Vehicle Advanced Use - High Speed Drive forward, press the HIGH SPEED button on the console to shift the vehicle into high speed. The vehicle will drive forward at a maximum of 5 mph. • Help your child practice steering to learn how far and how quickly to turn the handlebar when driving forward in high speed.
N Problems and Solutions Guide IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide below. If you still experience a problem, please contact Power Wheels® Consumer Relations, toll-free at 1-800-348-0751 between 8 AM and 5 PM (EST) Monday through Friday. Or, contact your local Power Wheels® authorized service center. For the location nearest you, please refer to the Authorized Service Center list beginning on page 29.
Problems and Solutions Guide Problem Vehicle was running but suddenly stopped Short run time (Less than 1 - 3 hours per charge) Possible Cause Solution Loose wire or loose connectors Check all wires and connectors. Make sure the battery connectors are tightly plugged into the motor harness connector, and that there are no loose wires around the motors. Tripped thermal fuse Each Power Wheels® 6 volt battery has a built-in thermal fuse.
Problems and Solutions Guide Problem Vehicle runs sluggishly (cont.) Possible Cause Cause Possible Solution Solution Batteries need charging After approximately 3 hours of constant use, the batteries need charging. Batteries are old and will not accept accept full charge Even with proper care, a rechargeable battery does not last forever. Average battery life is 1 to 3 years depending on vehicle use and use conditions. Replace only with Power Wheels® 6 volt batteries with built-in thermal fuse.
O Authorized Service Centers We are continually expanding our Authorized Service Center Network. Please check this listing for the Authorized Service Center nearest you. If there is not one in your area, please call Power Wheels® Consumer Relations at 1-800-348-0751. ALABAMA BIRMINGHAM - Frigid Appliance Center, 1861 Centerpoint Rd., 35215, (205) 853-3952 BIRMINGHAM - Frigid Appliance Center, 701 Graymont Ave.
Authorized Service Centers IOWA BETTENDORF - K & K True Value Hardware, 1818 Grant Street, 52722, (319) 359-4473 CEDAR RAPIDS - Stalker Electric Inc., 110 3rd Ave. SW, 52404, (319) 364-5646 COUNCIL BLUFFS - Millard Television Inc., 1840 Madison Avenue, 51501, (712) 322-9552 DES MOINES - Quality Appliance Repair Center, 1417 Walnut Street, 50309, (515) 288-0108 DUBUQUE - Shavers Plus, 1824 Central Avenue, 52001, (319) 556-4442 FT.
Authorized Service Centers JACKSONVILLE - Discount Sales & Service, 468-B Western Blvd., 28546, (910) 455-6700 NORTH WILKESBORO - Appalachian Serv Center, 609 Elkin Hwy 268 East, 28659, (336) 667-5103 RALEIGH - Authorized Appliance Service Center, 800 North Person Street, 27604, (919) 834-3476 STATESVILLE - First Flight Bicycles, 216 S. Center St.
IMPORTANT! DO NOT use this vehicle for the first time until you have charged the battery for 18 hours. Remember to… ✔ Charge the battery immediately after each use. ✔ Charge the battery once a month during storage, even if the vehicle has not been used. Failure to follow these instructions will permanently damage your battery and void your warranty. Please refer to the Battery Care Section in this manual for more information.
