Motorcycle Accessories User Manual

ManualsBrandsHarley-Davidson ManualsMotorcycle Accessories77198-07

-J04167 REV. 2006-05-02

CRUISE CONTROL KIT FOR FLHR/S MODELS

GENERAL

Kit Number

77197-07, 77198-07

Models

These kits fit 2007 and later FLHR (77197-07) and FLHRS

(77198-07) (Road King) model motorcycles.

Additional Parts Required

The rider's safety depends upon the correct installation

of this kit. Use the appropriate service manual procedures.

If the procedure is not within your capabilities or you do

not have the correct tools, have a Harley-Davidson dealer

perform the installation. Improper installation of this kit

could result in death or serious injury. (00333a)

NOTE

This Instruction Sheet refers the installer to the appropriate

FLT Service Manual for many procedures. Therefore, Harley-

Davidson recommends that you do not attempt to install this

kit without having a copy of the FLT Service Manual applicable

to your vehicle.

NOTE

A Service Manual for your vehicle is available from any Harley-

Davidson dealer.

Kit Contents

See Figure 10 and Table 1.

INSTALLATION

1. Remove seat, left saddlebag, left side cover and air

cleaner assembly following instructions in applicable Ser-

vice Manual.

2. Review the "CRUISE CONTROL-Ultra MODELS" section

in the applicable FLT Service Manual before attempting

to install this kit.

Install Cruise Control Module

To prevent accidental vehicle start-up, which could cause

death or serious injury, disconnect battery cables (negative

(-) cable first) before proceeding. (00307a)

Disconnect negative (-) battery cable first. If positive (+)

cable should contact ground with negative (-) cable con-

nected, the resulting sparks can cause a battery explosion,

which could result in death or serious injury. (00049a)

3. Remove battery.

4. See Figure 1. In battery box, identify the location of the

three mounting holes (on left side of panel) for mounting

the cruise control module.

is02720

Figure 1. Battery Box (right side view)

5. See Figure 10. Obtain the Cruise Control Module (1) with

cruise cable attached and three Grommets (5) from kit.

Install the grommets on studs of cruise control module

with small diameters outward.

6. See Figure 2.While holding cruise control module in place

near its mounting location, feed the cruise control cable

through the hole in frame crossmember plate and route

under rear spark plug wire staying on inner side of fuel

line components. Carefully curve cable toward the right

and continue routing up under the fuel tank and over the

top of the engine stabilizer bracket, then down between

cylinder heads. Leave in place temporarily. See Figure

10. Obtain a harness retainer (4) from kit and secure the

cruise cable to crossmember plate with barb as shown in

Figure 2. On California models, remove the EVAP hose

from cable clip and secure hose with one of the cable ties

(6).

-J04167 1 of 6

Summary of content (6 pages)

PAGE 1
-J04167 REV. 2006-05-02 CRUISE CONTROL KIT FOR FLHR/S MODELS GENERAL Kit Number Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 77197-07, 77198-07 Models These kits fit 2007 and later FLHR (77197-07) and FLHRS (77198-07) (Road King) model motorcycles. 3. Remove battery. Additional Parts Required 4. See Figure 1.
PAGE 2
is02721 8. See Figure 10. Obtain the three flange locknuts (7) and install to cruise control module studs (inside battery box). Tighten nuts 9-11 ft-lbs (12.2-15 Nm). Locate the 10-place connector harness (normally wire tied to frame tube next to battery box) and cut the tie. Route downward and install the 10-place connector into cruise module. 9. Reinstall the fuse block cover panel by sliding (side channels) back onto mounts. See Figure 10. Obtain cable tie/s (8) from kit.
PAGE 3
NOTE The friction shoe is a loose fit and may fall out or become dislodged if the lower switch housing is turned upside down or shaken. 5. is02725 1 See Figure 5. Remove the brass ferrules from the notches on the inboard side of the throttle control grip, then remove ferrules from the cable end fittings. Save ferrules for reinstallation. 3 4 is02724 2 1 3 1. 2. 3. 4. 2 Lower cable housing Idle cable insert (gold) Tension adjuster screw Throttle cable insert (silver) Figure 6.
PAGE 4
the grip so that the ferrule notches are at the top. To prevent binding, pull the grip back about 1/8 inch (3.2 mm). 21. Remove the cardboard insert between the brake lever and lever bracket. 14. Refer to Figure 5. Position the new lower switch housing beneath the throttle control grip. Install the brass ferrules onto the cables so that the end fittings seat in the ferrule recess. Seat the ferrules in their respective notches on the throttle control grip.
PAGE 5
6. Verify that the wire harness conduit (6) runs in the groove at the bottom of the handlebar. Be sure that the upper switch housing harness will not be pinched under the handlebar when the switch housing screws are tightened. NOTE Always tighten the lower switch housing screw first so that any gap between the upper and lower housings is at the front of the switch. 7. Start the upper and lower switch housing screws saved in Step 3, but do not completely tighten at this time. 8. See Figure 9.
PAGE 6
SERVICE PARTS is02729 A 3 2 7 8 6 5 1 4 Figure 10. Service Parts: FLHR/I and FLHRS/I Cruise Control Kit Table 1.