Motorcycle User Manual

24
• Fit two extended hex bushings, hex side first, into the
hole in the front wheel.
Extended
Hex Bushing
Extended
Hex Bushing
Front Wheel
Assembly
• While holding the extended hex bushings in place,
position the front wheel between the shocks.
• Being careful to keep the shocks correctly positioned,
align the holes in the shocks with the holes in the
handlebars. Slide the remaining wheel axle (with .437
cap nut assembled in step 16) through one shock.
Hint: If the hole in the shock and handlebar are not
aligned, the fender may not be properly positioned on the
front fork. Reposition the fender to align the holes.
Shock
Shock
Front Wheel
(with Extended Hex Bushings)
Wheel Axle
51
52
Extended Hex Bushing
Hex
Side
• The shock sets may be held together by rubber bands to
aid in assembly. After completing assembly step 50,
remove and throw away the rubber bands.
• Fit the inner and outer left shock halves together (they are
labeled on the inside with an “L”). Insert a #8 x
3
/4" screw
into the hole in the outer left shock and tighten.
• Fit the inner and outer right shock halves together (they
are labeled on the inside with an “R”). Hold the halves
together until the next step.
Outer Right
Shock
Outer Left
Shock
Inner Right
Shock
Inner Left
Shock
49
• Fit the right shock assembly onto the end of the right
handlebar. Fit the left shock assembly onto the end of
the left handlebar.
• Push firmly to slide the shocks onto the handlebars
making sure that the tabs on the inner shock halves fit
into the grooves in the fender.
Hint: You will need the help of another adult to hold
the shocks and fender in place for the next two
assembly steps.
Left Shock
Right Shock
Grooves
Tabs
Right
Handlebar
Left
Handlebar
50